CN221560176U - A rewinding laser micro-perforating machine with automatic correction of laser drilling direction - Google Patents
A rewinding laser micro-perforating machine with automatic correction of laser drilling direction Download PDFInfo
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Abstract
本实用新型公开了一种具有自动校正激光打孔方向的复卷激光微孔机,包括复卷激光微孔机本体以及安装板,所述复卷激光微孔机本体的顶部安装有机箱,所述机箱底部的两端皆设置有X轴移动机构,所述安装板的表面设置有角度调整机构,所述角度调整机构的活动端安装有激光打孔器。本实用新型通过设置X轴移动机构,对同一侧的四个激光打孔器同时进行位置校正,从而有效缩短校正的时间,提高工作人员的工作效率和激光打孔器的生产效率,另外配合角度调整机构对每一个激光打孔器进行单独的更加精确的校正,使得打孔方向更加准确,提高每一个激光打孔器打孔的定位精度和加工精度,提高物料的生产质量。
The utility model discloses a rewinding laser micro-hole machine with automatic correction of laser punching direction, including a rewinding laser micro-hole machine body and a mounting plate, a chassis is mounted on the top of the rewinding laser micro-hole machine body, both ends of the bottom of the chassis are provided with an X-axis moving mechanism, the surface of the mounting plate is provided with an angle adjustment mechanism, and a laser puncher is installed at the movable end of the angle adjustment mechanism. The utility model simultaneously performs position correction on four laser punchers on the same side by setting an X-axis moving mechanism, thereby effectively shortening the correction time, improving the work efficiency of the staff and the production efficiency of the laser puncher, and in addition, cooperates with the angle adjustment mechanism to perform a separate and more accurate correction on each laser puncher, so that the punching direction is more accurate, improves the positioning accuracy and processing accuracy of each laser puncher, and improves the production quality of the material.
Description
技术领域Technical Field
本实用新型涉及激光打孔技术领域,具体为一种具有自动校正激光打孔方向的复卷激光微孔机。The utility model relates to the technical field of laser drilling, in particular to a rewinding laser micro-hole machine with the function of automatically correcting the laser drilling direction.
背景技术Background Art
激光打孔技术在使用过程中主要通过控制激光的角度进行开孔操作,具有打孔精度高,不产生碎屑、无需后处理等优点,其工作效率和精度都比传统的机械打孔方法高,因此广泛应用于设备加工工作,其中复卷激光微孔打孔机是国内最先进的激光打孔机加工设备,主要针对微型孔进行激光打孔加工,复卷激光微孔机主要用于金属及合金打孔领域,因此对其精度控制、位置、孔径大小、圆度都要十分精确。如授权公告号为CN214721563U所公开的一种激光打孔机,包括支撑架、工作台、设备箱、第一滑动装置、第二滑动装置、第三滑动装置、激光器和机壳,所述支撑架上安有所述工作台和第一滑动装置,所述支撑架上安装有所述设备箱,所述设备箱上安装有可锁紧的箱门;所述第一滑动装置上安装有滑块一,所述滑块一上安装有所述第二滑动装置,所述第二滑动装置上安装有滑块二,所述滑块二上安装有固定架,所述固定架上安装有所述激光器,所述激光器上安装有L型的机壳,所述机壳内部安装有折射镜,且所述激光器的输出端正对所述折射镜,所述机壳内部安装有透镜,所述机壳的下端设置有喷口,所述透镜和所述喷口之间储存有辅助气体;所述工作台上安装有两个安装座,两个所述安装座沿所述工作台的中心线对称安装,两个所述安装座的上表面均通过螺栓安装有电动推杆,两个所述电动推杆的伸缩端均安装有夹持板,但是该激光打孔机在使用时,主要先将待打孔的物品进行固定或位置调整完成后,然后再利用激光器进行打孔,而利用滚丝丝杠对激光器进行位置调整时,大多数时候是在同一直线方向上进行移动,导致激光器打孔范围较小,即利用滚丝丝杠带动激光器进行移动的同时也限制了激光器的活动范围,在打孔过程中难以自动校正激光的打孔方向。During use, laser drilling technology mainly controls the angle of the laser to perform hole drilling operations. It has the advantages of high drilling accuracy, no debris, and no need for post-processing. Its work efficiency and accuracy are higher than traditional mechanical drilling methods. Therefore, it is widely used in equipment processing. Among them, the rewinding laser micro-hole punching machine is the most advanced laser drilling machine processing equipment in China. It is mainly used for laser drilling of micro holes. The rewinding laser micro-hole machine is mainly used in the field of metal and alloy drilling. Therefore, its precision control, position, aperture size, and roundness must be very precise. A laser punching machine disclosed in the authorization announcement number CN214721563U includes a support frame, a workbench, an equipment box, a first sliding device, a second sliding device, a third sliding device, a laser and a casing, wherein the workbench and the first sliding device are installed on the support frame, the equipment box is installed on the support frame, and a lockable box door is installed on the equipment box; a slider 1 is installed on the first sliding device, the second sliding device is installed on the slider 1, the slider 2 is installed on the second sliding device, a fixed frame is installed on the slider 2, the laser is installed on the fixed frame, an L-shaped casing is installed on the laser, a refractor is installed inside the casing, and the output end of the laser is facing the refractor, a lens is installed inside the casing, and the A nozzle is provided at the lower end of the casing, and auxiliary gas is stored between the lens and the nozzle; two mounting seats are installed on the workbench, and the two mounting seats are symmetrically installed along the center line of the workbench, and electric push rods are installed on the upper surfaces of the two mounting seats by bolts, and clamping plates are installed on the telescopic ends of the two electric push rods. However, when the laser drilling machine is in use, the object to be punched is mainly fixed or the position is adjusted first, and then the laser is used for drilling. When the laser is adjusted in position by using a rolling screw, most of the time it is moved in the same straight line direction, resulting in a smaller drilling range of the laser, that is, while the rolling screw is used to drive the laser to move, the activity range of the laser is also limited, and it is difficult to automatically correct the drilling direction of the laser during the drilling process.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种具有自动校正激光打孔方向的复卷激光微孔机,以解决上述背景技术中在打孔过程中难以自动校正激光的打孔方向的问题。The utility model aims to provide a rewinding laser micro-perforating machine with automatic correction of laser drilling direction, so as to solve the problem in the above-mentioned background technology that it is difficult to automatically correct the laser drilling direction during the drilling process.
为实现上述目的,本实用新型提供如下技术方案:一种具有自动校正激光打孔方向的复卷激光微孔机,包括复卷激光微孔机本体,所述复卷激光微孔机本体的顶部安装有机箱,所述机箱底部的两端皆设置有X轴移动机构,所述X轴移动机构移动端安装有安装板,所述安装板的表面设置有若干个角度调整机构,若干个所述角度调整机构的活动端皆安装有激光打孔器,所述复卷激光微孔机本体的表面安装有PLC控制面板,所述PLC控制面板的输出端与X轴移动机构和角度调整机构的输入端电性连接。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rewinding laser micro-hole machine with automatic correction of laser drilling direction, comprising a rewinding laser micro-hole machine body, a chassis installed on the top of the rewinding laser micro-hole machine body, X-axis moving mechanisms are arranged at both ends of the bottom of the chassis, a mounting plate is installed at the moving end of the X-axis moving mechanism, a plurality of angle adjustment mechanisms are arranged on the surface of the mounting plate, laser punchers are installed at the movable ends of the plurality of angle adjustment mechanisms, a PLC control panel is installed on the surface of the rewinding laser micro-hole machine body, and the output end of the PLC control panel is electrically connected to the input end of the X-axis moving mechanism and the angle adjustment mechanism.
优选的,所述X轴移动机构包括滑动安装在机箱底部的支撑板,所述安装板固定在支撑板的底部,所述支撑板的两侧外壁上皆安装有滑块一,所述滑块一与机箱的一侧内壁滑动连接,所述机箱的一侧内壁上安装有驱动支撑板移动的气缸,所述气缸的输入端与PLC控制面板的输出端电性连接。Preferably, the X-axis moving mechanism includes a support plate slidably mounted on the bottom of the chassis, the mounting plate is fixed to the bottom of the support plate, sliders are installed on both side outer walls of the support plate, the sliders are slidably connected to one side inner wall of the chassis, a cylinder for driving the support plate to move is installed on one side inner wall of the chassis, and the input end of the cylinder is electrically connected to the output end of the PLC control panel.
优选的,所述角度调整机构包括安装在安装板表面一端的电机以及转动安装在机箱一侧内壁上的转轴,所述电机的输入端与PLC控制面板的输出端电性连接,所述转轴表面的一端安装有齿辊,所述电机的输出端贯穿出安装板的外部并安装有与齿辊相互啮合的齿轮,所述齿辊的顶端安装有连接板,所述激光打孔器的底端与连接板的顶端固定连接。Preferably, the angle adjustment mechanism includes a motor mounted on one end of the surface of the mounting plate and a rotating shaft rotatably mounted on the inner wall of one side of the chassis, the input end of the motor is electrically connected to the output end of the PLC control panel, a gear roller is mounted on one end of the surface of the rotating shaft, the output end of the motor passes through the outside of the mounting plate and is equipped with a gear meshing with the gear roller, a connecting plate is installed on the top of the gear roller, and the bottom end of the laser puncher is fixedly connected to the top of the connecting plate.
优选的,所述机箱的两侧内壁上皆设置有用于滑块一滑动的滑槽一,所述支撑板底端的两侧皆安装有滑块二,所述机箱的底部设置有用于滑块二进行滑动的滑槽二。Preferably, a slide groove 1 for sliding of slider 1 is provided on both inner walls of both sides of the chassis, a slider 2 is installed on both sides of the bottom end of the support plate, and a slide groove 2 for sliding of slider 2 is provided at the bottom of the chassis.
优选的,所述激光打孔器共设置有八个,同一侧位置上分别设置有四个,两侧的四个激光打孔器依次相互交错排布。Preferably, eight laser punchers are provided in total, four of which are provided on the same side, and the four laser punchers on both sides are arranged alternately in sequence.
优选的,所述气缸设置有两个,分别安装于机箱的两侧内壁上,两个所述气缸的活动端分别与两个支撑板的表面固定连接。Preferably, two cylinders are provided and are respectively installed on the inner walls of both sides of the chassis, and the movable ends of the two cylinders are respectively fixedly connected to the surfaces of the two support plates.
与现有技术相比,本实用新型的有益效果是:该具有自动校正激光打孔方向的复卷激光微孔机,通过移动X轴移动机构的同时带动同一侧的四个激光打孔器同步进行位置校正,然后开启角度调整机构再单独的对每一个激光打孔器进行更精确的位置校正;通过设置X轴移动机构,对同一侧的四个激光打孔器同时进行位置校正,从而有效缩短校正的时间,提高工作人员的工作效率和激光打孔器的生产效率,另外配合角度调整机构对每一个激光打孔器进行单独的更加精确的校正,使得打孔方向更加准确,而且在校正过程中每一个激光打孔器之间相互之间并不影响,从而提高每一个激光打孔器打孔的定位精度和加工精度,提高物料的生产质量。Compared with the prior art, the beneficial effects of the utility model are as follows: the rewinding laser micro-hole machine with automatic correction of the laser punching direction drives the four laser punchers on the same side to perform position correction synchronously by moving the X-axis moving mechanism, and then opens the angle adjustment mechanism to perform more precise position correction on each laser puncher individually; by setting the X-axis moving mechanism, the four laser punchers on the same side are simultaneously corrected in position, thereby effectively shortening the correction time, improving the work efficiency of the staff and the production efficiency of the laser puncher, and in addition, the angle adjustment mechanism is used to perform more precise correction on each laser puncher individually, so that the punching direction is more accurate, and during the correction process, each laser puncher does not affect each other, thereby improving the positioning accuracy and processing accuracy of the holes punched by each laser puncher, and improving the production quality of the material.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的侧视剖面结构示意图;FIG1 is a schematic diagram of a side cross-sectional structure of the utility model;
图2为本实用新型图1中A处放大结构示意图;FIG2 is an enlarged schematic diagram of the structure of point A in FIG1 of the present utility model;
图3为本实用新型的支撑板俯视结构示意图;FIG3 is a schematic diagram of the top view of the support plate of the present invention;
图4为本实用新型的立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the utility model.
图中:1、复卷激光微孔机本体;2、机箱;3、X轴移动机构;301、支撑板;302、气缸;303、滑块一;4、安装板;5、角度调整机构;501、齿轮;502、电机;503、转轴;504、齿辊;505、连接板;6、激光打孔器;7、PLC控制面板。In the figure: 1. Rewinding laser micro-hole machine body; 2. Chassis; 3. X-axis moving mechanism; 301. Support plate; 302. Cylinder; 303. Slider 1; 4. Mounting plate; 5. Angle adjustment mechanism; 501. Gear; 502. Motor; 503. Rotating shaft; 504. Gear roller; 505. Connecting plate; 6. Laser puncher; 7. PLC control panel.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-4,本实用新型提供的一种实施例:一种具有自动校正激光打孔方向的复卷激光微孔机,包括复卷激光微孔机本体1,复卷激光微孔机本体1的顶部安装有机箱2,机箱2底部的两端皆设置有X轴移动机构3,X轴移动机构3移动端安装有安装板4,安装板4的表面设置有若干个角度调整机构5,若干个角度调整机构5的活动端皆安装有激光打孔器6,通过X轴移动机构3带动若干个激光打孔器6同步进行位置校正,节省大量的校正时间,并通过角度调整机构5对激光打孔器6进一步进行打孔方向校正,从而提高打孔的精确度;Please refer to Figures 1-4. An embodiment provided by the utility model is: a rewinding laser micro-hole machine with automatic correction of laser punching direction, including a rewinding laser micro-hole machine body 1, a chassis 2 is installed on the top of the rewinding laser micro-hole machine body 1, and both ends of the bottom of the chassis 2 are provided with X-axis moving mechanisms 3, and the moving end of the X-axis moving mechanism 3 is installed with a mounting plate 4, and the surface of the mounting plate 4 is provided with a plurality of angle adjustment mechanisms 5, and the movable ends of the plurality of angle adjustment mechanisms 5 are all installed with laser punchers 6, and the plurality of laser punchers 6 are driven by the X-axis moving mechanism 3 to synchronously perform position correction, saving a lot of correction time, and the laser puncher 6 is further corrected for punching direction through the angle adjustment mechanism 5, thereby improving the accuracy of punching;
复卷激光微孔机本体1的表面安装有PLC控制面板7,PLC控制面板7的输出端与X轴移动机构3和角度调整机构5的输入端电性连接;A PLC control panel 7 is installed on the surface of the rewinding laser micro-hole machine body 1, and the output end of the PLC control panel 7 is electrically connected to the input end of the X-axis moving mechanism 3 and the angle adjustment mechanism 5;
X轴移动机构3包括滑动安装在机箱2底部的支撑板301,安装板4固定在支撑板301的底部,支撑板301的两侧外壁上皆安装有滑块一303,滑块一303与机箱2的一侧内壁滑动连接,机箱2的一侧内壁上安装有驱动支撑板301移动的气缸302,气缸302设置有两个,分别安装于机箱2的两侧内壁上,两个气缸302的活动端分别与两个支撑板301的表面固定连接,气缸302的输入端与PLC控制面板7的输出端电性连接,当开启气缸302时,由气缸302的活动端推动支撑板301进行移动,同时通过支撑板301两侧外壁上的滑块一303在机箱2的两侧内壁上进行滑动,提高支撑板301在滑动过程中的稳定性,通过滑动的支撑板301带动同一侧的四个激光打孔器6同时进行位置校正;The X-axis moving mechanism 3 includes a support plate 301 slidably mounted on the bottom of the chassis 2, a mounting plate 4 is fixed on the bottom of the support plate 301, and sliders 303 are mounted on both side outer walls of the support plate 301, and the sliders 303 are slidably connected to one side inner wall of the chassis 2, and a cylinder 302 for driving the support plate 301 to move is mounted on one side inner wall of the chassis 2, and two cylinders 302 are provided, which are respectively mounted on both side inner walls of the chassis 2, and the movable ends of the two cylinders 302 are respectively fixedly connected to the surfaces of the two support plates 301, and the input ends of the cylinders 302 are electrically connected to the output ends of the PLC control panel 7. When the cylinders 302 are turned on, the movable ends of the cylinders 302 push the support plate 301 to move, and at the same time, the sliders 303 on the both side outer walls of the support plate 301 slide on the both side inner walls of the chassis 2, so as to improve the stability of the support plate 301 during the sliding process, and the four laser punchers 6 on the same side are driven by the sliding support plate 301 to perform position correction at the same time;
角度调整机构5包括安装在安装板4表面一端的电机502以及转动安装在机箱2一侧内壁上的转轴503,电机502的输入端与PLC控制面板7的输出端电性连接,转轴503表面的一端安装有齿辊504,电机502的输出端贯穿出安装板4的外部并安装有与齿辊504相互啮合的齿轮501,齿辊504的顶端安装有连接板505,激光打孔器6的底端与连接板505的顶端固定连接,通过开启电机502带动齿轮501进行转动,此时与齿轮501相啮合的齿辊504进行转动,由齿辊504带动连接板505同步进行移动,由此更加精确的校正每一个激光打孔器6的打孔方向;The angle adjustment mechanism 5 includes a motor 502 mounted on one end of the surface of the mounting plate 4 and a rotating shaft 503 rotatably mounted on the inner wall of one side of the chassis 2. The input end of the motor 502 is electrically connected to the output end of the PLC control panel 7. A gear roller 504 is mounted on one end of the surface of the rotating shaft 503. The output end of the motor 502 passes through the outside of the mounting plate 4 and is mounted with a gear 501 meshing with the gear roller 504. A connecting plate 505 is mounted on the top of the gear roller 504. The bottom end of the laser punch 6 is fixedly connected to the top of the connecting plate 505. The motor 502 is turned on to drive the gear 501 to rotate. At this time, the gear roller 504 meshing with the gear 501 rotates, and the gear roller 504 drives the connecting plate 505 to move synchronously, thereby more accurately correcting the punching direction of each laser punch 6.
机箱2的两侧内壁上皆设置有用于滑块一303滑动的滑槽一,支撑板301底端的两侧皆安装有滑块二,机箱2的底部设置有用于滑块二进行滑动的滑槽二,通过滑块一303和滑块二的相互配合,使得支撑板301在移动时更加稳定,从而提高激光打孔方向的准确性;Slide grooves 1 for the slider 1 303 to slide are provided on both inner walls of the chassis 2, and sliders 2 are installed on both sides of the bottom of the support plate 301. Slide grooves 2 for the slider 2 to slide are provided at the bottom of the chassis 2. Through the cooperation between the slider 1 303 and the slider 2, the support plate 301 is more stable when moving, thereby improving the accuracy of the laser drilling direction;
激光打孔器6共设置有八个,同一侧位置上分别设置有四个,两侧的四个激光打孔器6依次相互交错排布,因此在校正激光打孔器6的方向时,相互之间的两个激光打孔器6互不干扰,并通过同时开启激光打孔器6提高打孔效率。There are eight laser punchers 6 in total, four of which are arranged on the same side. The four laser punchers 6 on both sides are arranged in an alternating manner. Therefore, when correcting the direction of the laser puncher 6, the two laser punchers 6 do not interfere with each other, and the punching efficiency is improved by turning on the laser punchers 6 at the same time.
本申请实施例在使用时,首先工作人员将物料送至复卷激光微孔机本体1内后,通过PLC控制面板7开启X轴移动机构3进行首次位置校正,在X轴移动机构3移动过程中,安装板4也同步进行运动,而同一侧的四个激光打孔器6通过角度调整机构5固定在安装板4的顶端,因此在X轴移动机构3移动的同时也带动同一侧的四个激光打孔器6同步进行位置调整,从而可以快速的将四个激光打孔器6的位置校正完成,节省大量的校正时间,提高工作效率,然后开启角度调整机构5再单独的对每一个激光打孔器6进行更精确的位置校正,因为每一个激光打孔器6的底端均安装有角度调整机构5,故而在校正过程中可以针对其中一个激光打孔器6进行位置校正,对打孔角度进行更加细微的调整,并且在调整过程中不会对其他的若干个激光打孔器6造成影响,提高打孔位置的精度。When the embodiment of the present application is in use, first, after the staff delivers the material into the rewinding laser micro-hole machine body 1, the X-axis moving mechanism 3 is turned on through the PLC control panel 7 for the first position correction. During the movement of the X-axis moving mechanism 3, the mounting plate 4 also moves synchronously, and the four laser punchers 6 on the same side are fixed to the top of the mounting plate 4 through the angle adjustment mechanism 5. Therefore, when the X-axis moving mechanism 3 moves, the four laser punchers 6 on the same side are also driven to adjust their positions synchronously, so that the position correction of the four laser punchers 6 can be completed quickly, saving a lot of correction time and improving work efficiency. Then, the angle adjustment mechanism 5 is turned on to perform more precise position correction on each laser puncher 6 separately. Because the bottom end of each laser puncher 6 is equipped with an angle adjustment mechanism 5, one of the laser punchers 6 can be corrected during the correction process, and the punching angle can be adjusted more finely. In addition, the other laser punchers 6 will not be affected during the adjustment process, thereby improving the accuracy of the punching position.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323187893.9U CN221560176U (en) | 2023-11-25 | 2023-11-25 | A rewinding laser micro-perforating machine with automatic correction of laser drilling direction |
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| CN202323187893.9U CN221560176U (en) | 2023-11-25 | 2023-11-25 | A rewinding laser micro-perforating machine with automatic correction of laser drilling direction |
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Address after: 510000 Guangdong Province Guangzhou City Huangpu District Yunpo Industrial Zone Kaitong Avenue 728 Room 109 on the first floor of Building 4, Self-compiled Patentee after: Guangzhou Huayue laser equipment Co.,Ltd. Country or region after: China Address before: 510000 Guangdong Province, Guangzhou City, Huangpu District, Yunpo Industrial Zone, Kaitong Avenue 728, Building 4, Room 510 Patentee before: Guangzhou Huayue laser equipment Co.,Ltd. Country or region before: China |