CN221559558U - Integrated die for blanking stretching and trimming - Google Patents
Integrated die for blanking stretching and trimming Download PDFInfo
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- CN221559558U CN221559558U CN202323185862.XU CN202323185862U CN221559558U CN 221559558 U CN221559558 U CN 221559558U CN 202323185862 U CN202323185862 U CN 202323185862U CN 221559558 U CN221559558 U CN 221559558U
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Abstract
本实用新型涉及一种下料拉伸及修边一体模具，包括模座组，外导柱和料条固定板，所述模座组包括模柄、上模座和下模座；其特征是，还包括：下料模组，包括下料公冲及拉伸凹模；所述下料公冲及拉伸凹模通过连接件固定在上模座上；所述下料公冲及拉伸凹模内部空腔内设有上模内脱板；上模内脱板在设置于拉伸凹模内部的凹槽内滑动；拉伸模组，包括拉伸压料板、拉伸压料力调节杆和拉伸压料顶杆；切边模组，包括切边刀口入子、拉伸凸模及切边刀口座子和刀口支撑板，所述拉伸压料板设置于刀口支撑板内部并与拉伸压料顶杆相连；所述拉伸凸模及切边刀口座子和上模内脱板之间依次设有切边刀口入子和拉伸凸模入子；所述下料模组、拉伸模组和切边模组按从顶端到底端的方向依次设置在上模座和下模座之间。本实用新型的优势在于，能一次性将下料，拉伸，切边三个工序在一套单工位模具内完成，生产效率高，安全性好，成本也低，同时也节约了人工成本。
The utility model relates to a blanking, stretching and trimming integrated die, comprising a die base group, an outer guide column and a material strip fixing plate, wherein the die base group comprises a die handle, an upper die base and a lower die base; the utility model is characterized in that it also comprises: a blanking die group, comprising a blanking punch and a stretching die; the blanking punch and the stretching die are fixed on the upper die base through a connecting piece; an upper die inner stripping plate is arranged in the inner cavity of the blanking punch and the stretching die; the upper die inner stripping plate slides in a groove arranged inside the stretching die; the stretching die group comprises a stretching die, wherein the punch is provided with a punch and a stripping plate; ... A press plate, a stretching press force adjustment rod and a stretching press ejector rod; a trimming die set, including a trimming blade insert, a stretching punch, a trimming blade seat and a blade support plate, the stretching press plate is arranged inside the blade support plate and connected to the stretching press ejector rod; a trimming blade insert and a stretching punch insert are arranged in sequence between the stretching punch and the trimming blade seat and the upper die inner stripping plate; the blanking die set, the stretching die set and the trimming die set are arranged in sequence between the upper die seat and the lower die seat from the top to the bottom. The advantage of the utility model is that the three processes of blanking, stretching and trimming can be completed in a single-station die at one time, with high production efficiency, good safety, low cost, and also saves labor costs.
Description
Technical Field
The utility model relates to the field of metal material processing, in particular to a blanking, stretching and trimming integrated die.
Background
In the production factories of various motor shells, the products are usually subjected to the procedures of disc feeding, stretching and trimming, and in the actual production process, the procedures are numerous in the production process of the products, so that the products occupy machines and have more personnel, the production efficiency of the products is low, and the cost is extremely wasted.
Under the conditions that the product is relatively simple, the production yield is not very high when the working procedures are more, and the production is not cost-effective when the continuous die and the multi-station die are opened, researchers try to find a novel die structure to realize that the three working procedures of blanking, stretching and trimming are completed in one die. Through continuous improvement and innovation, a die structure is innovated, wherein the three procedures of blanking, stretching and trimming are completed in a die.
The utility model discloses a cut edge integrative mould punches a hole as disclosed in publication number CN204524025U, including upper die base, die holder and punch a hole terrace die, be equipped with the side cut terrace die on the upper die base, be equipped with the side cut die that has the recess on the die holder, be equipped with the elasticity roof pressure mechanism of roof pressure overlap on the upper die base, the lower terminal surface of elasticity roof pressure mechanism protruding is established below the lower terminal surface of side cut terrace die. The scheme has the defects that only two working procedures of punching and trimming are integrated together, and the convenience and the integration level are not optimal.
Disclosure of utility model
The utility model aims to provide a blanking, stretching and trimming integrated die which can finish three procedures of blanking, stretching and trimming in one single-station die, has high production efficiency, good safety and low cost, and simultaneously saves labor cost.
The utility model provides the following technical scheme: the blanking, stretching and trimming integrated die comprises a die holder set, an outer guide post and a material strip fixing plate, wherein the die holder set comprises a die handle, an upper die holder and a lower die holder; further comprises:
the blanking module comprises a blanking male punch and a stretching female die; the blanking male punch and the stretching female die are fixed on the upper die holder through connecting pieces; an upper die inner stripper plate is arranged in the inner cavity of the blanking male punch and the stretching female die; the upper inner stripper plate slides in a groove arranged in the stretching female die;
The stretching module comprises a stretching and pressing plate, a stretching and pressing force adjusting rod and a stretching and pressing ejector rod;
The trimming module comprises a trimming knife edge insert, a stretching male die, a trimming knife edge seat and a knife edge supporting plate, wherein the stretching pressing plate is arranged in the knife edge supporting plate and is connected with the stretching pressing ejector rod; a trimming knife edge insert and a drawing punch insert are sequentially arranged between the drawing punch and the trimming knife edge seat and the upper die inner stripper plate;
the blanking module, the stretching module and the trimming module are sequentially arranged between the upper die holder and the lower die holder according to the direction from the top to the bottom.
Further, a cutting-off knife edge plate and a material strip fixing plate are sequentially arranged at the top of the knife edge supporting plate; the cutting-off knife edge plate and the knife edge supporting plate are fixed with the lower die holder through connecting pieces; the knife edge supporting plate is of a cylinder structure; the knife edge supporting plate is sleeved outside the blanking male punch and the stretching female die.
Further, a stretching and pressing ejector rod is arranged on the lower die holder and drives the stretching and pressing plate to move.
Further, the stretching and pressing force adjusting rod is connected between the upper die seat and the lower die seat, and the blanking male punch and the stretching female die, the knife edge supporting plate and the material strip fixing plate are connected together.
Further, the stretching male die insert and the trimming blade insert are connected to the stretching male die and the trimming blade seat through connecting pieces, and the stretching male die and the trimming blade seat are fixed on the lower die seat.
Further, the outer guide post is supported between the upper die seat and the lower die seat; an outer guide sleeve is arranged between the upper die holder and the outer guide post.
The utility model has the following advantages.
(1) The production convenience of the single-station die is improved, the die development cost is low, the die development time is short, and the die assembly and debugging are convenient and quick.
(2) The die has low cost and high production efficiency.
(3) Solves the problem of high cost caused by products produced by continuous dies or multi-station dies.
(4) Can solve the problems of high die cost, low production efficiency, high production efficiency, convenient operation and favorable production
Is effective in (1).
(5) Solves the problem of multiple product procedures, can complete blanking, stretching and trimming in the same set of die, saves the machine, has higher labor cost and production efficiency.
(6) The problem that after the product is stretched, the shaping procedure is not well positioned is solved, after the edge of the stretching belt is cut, the product can be leveled, the positioning of the shaping procedure and the stripping of the product are facilitated, the concentricity and the precision of the jumping degree of the product are effectively improved, and the competition of the product is obviously improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an integral blanking, stretching and trimming die.
Fig. 2 is a schematic view of a strip (to-be-machined) used in the blanking, stretching and trimming integrated die of the present utility model.
In the figure: the die comprises a 1-stripping punch rod, a 2-die shank, a 3-upper die seat, a 4-outer guide sleeve, a 5-stretching pressing force adjusting rod, a 6-outer guide pillar, a 7-stretching male die insert, an 8-trimming blade insert, a 9-stretching male die and a trimming blade seat, a 10-stretching pressing ejector rod, a 11-lower die holder, a 12-stretching pressing plate, a 13-blade supporting plate, a 14-cutting blade plate, a 15-material strip fixing plate, a 16-upper die inner stripping plate and a 17-blanking male die and a stretching female die.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the utility model. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art. The basic principles of the utility model defined in the following description may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the utility model.
The utility model will be further described with reference to the following examples, which are given in connection with the accompanying drawings.
The embodiment is shown in the accompanying drawing 1, and the blanking, stretching and trimming integrated die provided by the embodiment of the utility model comprises a 1-stripping and beating rod, a 2-die shank, a 3-upper die seat, a 4-outer guide sleeve, a 5-stretching and pressing force adjusting rod, a 6-outer guide pillar, a 7-stretching male die insert, an 8-trimming knife edge insert, a 9-stretching male die and trimming knife edge seat, a 10-stretching and pressing ejector rod, a 11-lower die holder, a 12-stretching and pressing plate, a 13-knife edge supporting plate, a 14-cutting knife edge plate, a 15-material strip fixing plate, a 16-upper die inner stripping plate and a 17-blanking male die and stretching female die.
The embodiment is shown in the figure 1, and the blanking, stretching and trimming integrated die provided by the embodiment of the utility model is divided into four layers from outside to inside, wherein the outermost layer is an outer guide post and an outer guide sleeve, and the secondary outer layer is a strip fixing plate, a cutting knife edge plate and a knife edge supporting plate, which are sequentially arranged from top to bottom; the secondary inner layer is a blanking male punch, a stretching female die, a stretching pressing plate and a stretching pressing rod which are sequentially arranged from top to bottom; the innermost layer is an upper die inner stripper, a stretching male die insert, a trimming blade insert, a stretching male die and a trimming blade seat, which are sequentially arranged from top to bottom.
For the secondary outer layer, the knife edge supporting plate is placed on the lower die holder, the cutting knife edge plate and the knife edge supporting plate are nailed on the lower die holder through long screws, and the material strip fixing plate is nailed on the cutting knife edge plate through short screws. The cutting edge plate and the edge supporting plate and the strip fixing plate have the same inner diameter and outer diameter.
For the secondary inner layer, the blanking male punch and the stretching female die are fixed on the upper die holder through bolts, so that the space from the upper die holder to the upper part of the knife edge supporting plate is occupied, the stretching and pressing plate is completely positioned in the knife edge supporting plate, and the stretching and pressing plate is completely driven by the stretching and pressing ejector rod. Meanwhile, a chute is formed by the larger inner diameter of the middle and upper parts in the blanking male punch and the stretching female die, and the upper die stripping plate can move in the chute; the top of the periphery of the blanking male punch and the stretching female die is provided with a convex, so that the outer diameter of the mounting part is larger for fixing, and the stretching pressing force adjusting rod sequentially penetrates through the mounting part of the lower die base, the knife edge supporting plate, the cutting knife edge plate, the material strip fixing plate and the blanking male punch and the stretching female die from bottom to top and is fixed on the upper die base.
For the innermost layer, the upper die inner stripper occupies most space in the blanking male punch and the stretching female die, the lower end of the stretching male punch insert below the upper die inner stripper is flush with the lower end of the blanking male punch and the lower end of the stretching female die, the trimming knife edge insert is connected with the stretching male punch insert, the stretching male punch and the trimming knife edge seat, and mounting pieces such as screws are arranged above the stretching male punch insert to connect the stretching male punch insert, the trimming knife edge insert, the stretching male punch and the trimming knife edge seat together.
The scheme provided by the embodiment can solve the problems of high die cost and low production efficiency, and achieves the effects of high production efficiency, convenient operation and favorable production; solves the problem of multiple product procedures, can complete blanking, stretching and trimming in the same set of die, saves the machine, has higher labor cost and production efficiency. The problem that after the product is stretched, the shaping procedure is not well positioned is solved, after the edge of the stretching belt is cut, the product can be leveled, the positioning of the shaping procedure and the stripping of the product are facilitated, the concentricity and the precision of the jumping degree of the product are effectively improved, and the competition of the product is obviously improved.
The second embodiment is shown in fig. 1, and the blanking, stretching and trimming integrated die provided by the embodiment of the utility model comprises a die holder set, an outer guide post and a material strip fixing plate, wherein the die holder set comprises a die shank, an upper die and a lower die; further comprises:
the blanking module comprises a blanking male punch and a stretching female die; the blanking male punch and the stretching female die are fixed on the upper die holder through connecting pieces; an upper die inner stripper plate is arranged in the inner cavity of the blanking male punch and the stretching female die; the upper inner stripper plate slides in a groove arranged in the stretching female die;
The stretching module comprises a stretching and pressing plate, a stretching and pressing force adjusting rod and a stretching and pressing ejector rod;
The trimming module comprises a trimming knife edge insert, a stretching male die, a trimming knife edge seat and a knife edge supporting plate, wherein the stretching pressing plate is arranged in the knife edge supporting plate and is connected with the stretching pressing ejector rod; a trimming knife edge insert and a drawing punch insert are sequentially arranged between the drawing punch and the trimming knife edge seat and the upper die inner stripper plate;
The blanking module, the stretching module and the trimming module are sequentially arranged between the upper die and the lower die according to the direction from the top to the bottom.
In the embodiment, a cutting knife edge plate and a material strip fixing plate are sequentially arranged at the top of the knife edge supporting plate; the cutting-off knife edge plate and the knife edge supporting plate are fixed with the lower template through connecting pieces; the knife edge supporting plate is of a cylinder structure; the knife edge supporting plate is sleeved outside the blanking male punch and the stretching female die.
In the embodiment, a stretching and pressing ejector rod is arranged on the lower die holder, and the stretching and pressing ejector rod drives the stretching and pressing plate to move.
In this embodiment, the stretching and pressing force adjusting rod is connected between the upper die seat and the lower die seat, and connects the blanking male punch, the stretching female die, the knife edge supporting plate and the material strip fixing plate together.
In the embodiment, the stretching male die insert and the trimming blade insert are connected to the stretching male die and the trimming blade seat through connecting pieces, and the stretching male die and the trimming blade seat are fixed on the lower die holder.
In this embodiment, the outer guide post is supported between the upper and lower die seats; an outer guide sleeve is arranged between the upper die holder and the outer guide post.
In the third embodiment, as shown in fig. 1, a novel die structure integrating blanking, stretching and trimming can be used for well solving the problem of blanking a wafer required by stretching a product; the product is stretched, the flange edges are uneven after stretching, and a mould structure (a mould structure for finishing three working procedures of blanking, stretching, trimming and the like in the same set of single-engineering mould) is needed to be cut and flattened at the straight edges of the product. Because the product is stretched and then the straight wall of the product becomes irregular, the product is shaped after being stretched, the positioning is not accurate enough in the shaping process due to the uneven side wall of the product, the material removed from the product after shaping is stressed unevenly, the product is very easy to clamp in the shaping male die and is difficult to take out, a set of trimming die is needed to cut the uneven straight edge smoothly, the working procedures are numerous in the production of the product, and the production efficiency is low.
Some brushless motor products have coaxiality and runout (dynamic balance) requirements, and if accumulated errors caused by repeated positioning are relatively large, the optimal state is that the working procedures are reduced as much as possible when the products are smoothly produced in mass.
After the strip enters the blanking-stretching-trimming die, after the punch descends, the blanking punch shears the material, the process of blanking the wafer is about to be completed, the punch descends again, the stretching punch pulls the cut wafer into the stretching die, the stretching process is about to be completed, the punch descends again, after the stretching height reaches a design value, the trimming punch knife edge reaches the stretching die, the punch descends again, the trimming punch enters the stretching die to complete the trimming action, and thus the blanking to stretching of the strip is completed, and the trimming process is completed after the stretching is completed.
The die has a simple structure, three procedures of wafer discharging, stretching and trimming are completed in one die, the die processing cost is low, and meanwhile, the labor cost is saved.
The flange edge after stretching is trimmed under the condition of becoming irregular, so that the flange edge is convenient for the positioning of each subsequent process, the deviation and the concentricity degradation are not easy to generate, the positioning is more accurate, the stripping is more uniform and better, the personnel operation is easy and not hard, the wall thickness of each subsequent process is more uniform, the jumping degree is less, the dynamic balance quantity can be smaller, and the motor operation is more uniform. The production convenience of the single-station die is improved, the die development cost is low, the die development time is short, and the die assembly and debugging are convenient and quick. The die has low cost and high production efficiency, and solves the problem of high cost caused by products produced by continuous dies or multi-station dies.
The object of the present utility model is fully effectively achieved by the above-described embodiments. Those skilled in the art will appreciate that the present utility model includes, but is not limited to, those illustrated in the drawings and described in the foregoing detailed description. While the utility model has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the utility model is not limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323185862.XU CN221559558U (en) | 2023-11-24 | 2023-11-24 | Integrated die for blanking stretching and trimming |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323185862.XU CN221559558U (en) | 2023-11-24 | 2023-11-24 | Integrated die for blanking stretching and trimming |
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| Publication Number | Publication Date |
|---|---|
| CN221559558U true CN221559558U (en) | 2024-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323185862.XU Active CN221559558U (en) | 2023-11-24 | 2023-11-24 | Integrated die for blanking stretching and trimming |
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| CN (1) | CN221559558U (en) |
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2023
- 2023-11-24 CN CN202323185862.XU patent/CN221559558U/en active Active
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