CN221544317U - Mud-sand separation desliming sorter for building - Google Patents
Mud-sand separation desliming sorter for building Download PDFInfo
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Abstract
一种建筑用泥砂分离脱泥分类装置,包括上料装置、清洗装置和分类装置,清洗装置上端设有料仓,料仓顶部横向设有转盘,转盘外圆周面通过固定销与均布的料斗固定,料仓的一边有喷头;料仓底部设有过水网,过水网下部设有Y形沉淀池,清液池底部设有复滤网和遗留泥箱,清液池外设有絮凝剂箱,通过管道将絮凝剂注入清液池;沉淀池底部设有螺旋清泥器,螺旋清泥器腔室与压滤机连通,压滤机与压滤电机连接;沉淀池底部设有初液池,初液池通过内设的初水泵与沉淀池连接。本实用新型在水土流失、洗砂水资源浪费严重,也为了防止直接外排污染环境,通过对泥浆污水进行压滤处理,降低泥浆污水的外送成本,达到环保的目的、符合环保的要求。
A mud and sand separation and desludging classification device for construction includes a feeding device, a cleaning device and a classification device. A silo is provided at the upper end of the cleaning device, a turntable is provided horizontally on the top of the silo, the outer circumference of the turntable is fixed to a uniformly distributed hopper by a fixing pin, and a nozzle is provided on one side of the silo; a water-passing net is provided at the bottom of the silo, a Y-shaped sedimentation tank is provided at the lower part of the water-passing net, a re-filtering net and a residual mud box are provided at the bottom of the clear liquid tank, a flocculant box is provided outside the clear liquid tank, and the flocculant is injected into the clear liquid tank through a pipeline; a spiral mud cleaner is provided at the bottom of the sedimentation tank, the spiral mud cleaner chamber is connected to a filter press, and the filter press is connected to a filter press motor; a primary liquid tank is provided at the bottom of the sedimentation tank, and the primary liquid tank is connected to the sedimentation tank through an internal primary water pump. The utility model reduces the cost of sending mud and sewage by filter pressing treatment in the case of serious waste of water and soil erosion and sand washing water resources, and in order to prevent direct discharge and pollution of the environment, the purpose of environmental protection is achieved and the requirements of environmental protection are met.
Description
技术领域Technical Field
本实用新型属于建筑工程设备领域,涉及一种建筑用泥砂分离脱泥分类装置。The utility model belongs to the field of construction engineering equipment and relates to a mud-sand separation and desludging classification device for construction.
背景技术Background Art
随着国家对环保的要求越来越严格,洗砂泥浆的处理也越来越受到重视。在现代矿山生产中,洗沙场洗沙泥浆处理是一项非常重要的工作。无论是机制砂还是天然砂,在其运作过程中都会产生大量泥浆,虽然泥浆会进简单的浓缩和消化,但是它依然呈液体流动状态,体积仍然很大,运送和处理都会非常困难。As the country's requirements for environmental protection become more and more stringent, the treatment of sand washing mud has received more and more attention. In modern mining production, the treatment of sand washing mud in the sand washing plant is a very important task. Whether it is machine-made sand or natural sand, a large amount of mud will be generated during its operation. Although the mud will undergo simple concentration and digestion, it is still in a liquid flow state and the volume is still large, which makes it very difficult to transport and handle.
传统的洗砂处理方法是:首先,将含有污泥的砂石放入洗砂设备中,通过水流的冲击和搅动,将砂石中的污泥和杂质从砂石表面冲洗出来;洗砂污泥和水混合物进入沉沙池,通过自然沉降原理,使较重的砂粒沉降到污泥池底部,清水则从池顶部流出;从沉沙池底部取出的污泥一般还含有一定量的水分。为了减少污泥的体积和水分含量,可以采用浓缩处理。常用的浓缩方法包括离心浓缩、重力浓缩和压滤等;浓缩后的污泥需要进一步降低水分含量。脱水是指利用机械或化学方法将污泥中的水分去除,使其达到一定的固态含水率。常见的脱水方法有压滤、离心脱水、烘干等;处理后的污泥可以通过多种方式进行处置。常见的处理方法包括焚烧、填埋、堆肥和资源化利用等。具体选择哪种处理方式,取决于污泥的特性、环境要求和经济考虑等因素,但传统工艺复杂,设备庞大。The traditional sand washing treatment method is: first, put the sand and gravel containing sludge into the sand washing equipment, and wash the sludge and impurities in the sand and gravel from the surface of the sand and gravel through the impact and stirring of the water flow; the sand washing sludge and water mixture enters the sedimentation tank, and through the principle of natural sedimentation, the heavier sand particles are settled to the bottom of the sludge tank, and the clean water flows out from the top of the tank; the sludge taken from the bottom of the sedimentation tank generally contains a certain amount of water. In order to reduce the volume and moisture content of the sludge, concentration treatment can be used. Common concentration methods include centrifugal concentration, gravity concentration and filter pressing; the concentrated sludge needs to further reduce the moisture content. Dehydration refers to the use of mechanical or chemical methods to remove moisture from the sludge to achieve a certain solid moisture content. Common dehydration methods include filter pressing, centrifugal dehydration, drying, etc.; the treated sludge can be disposed of in a variety of ways. Common treatment methods include incineration, landfill, composting and resource utilization. The specific treatment method to be selected depends on factors such as the characteristics of the sludge, environmental requirements and economic considerations, but the traditional process is complex and the equipment is huge.
实用新型内容Utility Model Content
本实用新型所要解决的技术问题是提供一种建筑用泥砂分离脱泥分类装置,包括上料装置、清洗装置和分类装置,清洗装置上端设有料仓,料仓顶部横向设有转盘,转盘通过中心转轴与旋转电机连接,转盘外圆周面通过固定销与均布的料斗固定,料斗表面均布漏水孔;料仓的一边设有高压喷杆,喷杆上横向均布喷头,喷头上均布喷孔;喷杆通过接料仓底部的水泵与清液池连通;料仓底部设有过水网,过水网下部设有Y形沉淀池,沉淀池中心设有初水过滤网,沉淀池两侧设有溢流墙;溢流墙上端设有溢流孔;溢流孔与沉淀池两侧的清液池连通,清液池底部设有复滤网和遗留泥箱,清液池外设有絮凝剂箱,通过管道将絮凝剂注入清液池;沉淀池底部设有螺旋清泥器,螺旋清泥器通过清泥电机连接,螺旋清泥器腔室与压滤机连通,压滤机与压滤电机连接;沉淀池底部设有初液池,初液池通过内设的初水泵与沉淀池连接;压滤机下部设有多孔板;料仓的另一侧设有分类装置,分类装置上部的输送带,输送带下部依次设有粗砂网、中砂网、中砂溜坡、细砂网、细砂溜坡、粗砂溜坡。The technical problem to be solved by the utility model is to provide a mud and sand separation and desludging classification device for construction, comprising a feeding device, a cleaning device and a classification device, wherein a silo is arranged at the upper end of the cleaning device, a turntable is arranged horizontally on the top of the silo, the turntable is connected to a rotating motor through a central rotating shaft, the outer circumference of the turntable is fixed to a uniformly distributed hopper through a fixing pin, and water leakage holes are uniformly distributed on the surface of the hopper; a high-pressure spray rod is arranged on one side of the silo, nozzles are uniformly distributed horizontally on the spray rod, and spray holes are uniformly distributed on the nozzles; the spray rod is connected to a clear liquid tank through a water pump at the bottom of the silo; a water-passing net is arranged at the bottom of the silo, a Y-shaped sedimentation tank is arranged at the lower part of the water-passing net, a primary water filter net is arranged in the center of the sedimentation tank, and overflow walls are arranged on both sides of the sedimentation tank; the overflow wall An overflow hole is provided at the upper end; the overflow hole is connected with the clear liquid tanks on both sides of the sedimentation tank, a re-filter screen and a residual mud box are provided at the bottom of the clear liquid tank, a flocculant box is provided outside the clear liquid tank, and the flocculant is injected into the clear liquid tank through a pipeline; a spiral mud cleaner is provided at the bottom of the sedimentation tank, the spiral mud cleaner is connected through a mud cleaning motor, the spiral mud cleaner chamber is connected with the filter press, and the filter press is connected to the filter press motor; a primary liquid tank is provided at the bottom of the sedimentation tank, and the primary liquid tank is connected to the sedimentation tank through an internal primary water pump; a porous plate is provided at the bottom of the filter press; a classification device is provided on the other side of the silo, a conveyor belt is provided on the upper part of the classification device, and a coarse sand net, a medium sand net, a medium sand slope, a fine sand net, a fine sand slope, and a coarse sand slope are provided in sequence at the lower part of the conveyor belt.
所述喷头喷射压力为5MPa-7MPa。所述旋转电机与转盘传动比为15:1。所述漏水孔比砂粒略小。所述压滤机压滤后泥的含水量为15%-30%。所述粗砂网与中砂网,中砂网与细砂网的夹角范围为:10°-30°。The spray pressure of the nozzle is 5MPa-7MPa. The transmission ratio of the rotating motor to the turntable is 15:1. The water leakage hole is slightly smaller than the sand grains. The water content of the mud after the filter press is 15%-30%. The angle range between the coarse sand net and the medium sand net, and between the medium sand net and the fine sand net is: 10°-30°.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1.本实用新型通过多级筛,通过不同筛网孔径的筛将砂石原料分成细砂、中砂、粗砂,筛分精度高,替代了人工分拣砂石,省时省力,提高了工作效率;1. The utility model uses multi-stage sieves to separate sand and gravel raw materials into fine sand, medium sand and coarse sand through sieves with different mesh apertures. The screening accuracy is high, which replaces the manual sorting of sand and gravel, saves time and labor, and improves work efficiency;
2.泥浆中重金属含量高,所堆放之处污染土壤。泥浆含水率高,未脱水泥浆含水率多在98%以上,造成运输成本高、堆放占地面积大、堵塞垃圾渗滤液管等,通过絮凝、压滤等,是污泥含税滤达到15%-30%。2. The heavy metal content in the mud is high, and the soil is polluted where it is piled. The water content of the mud is high, and the water content of the undewatered mud is mostly above 98%, resulting in high transportation costs, large stacking area, and blockage of garbage leachate pipes. Through flocculation, filter press, etc., the tax content of the sludge can be filtered to 15%-30%.
泥浆容易对空气和环境造成严重污染,通过沉淀净化及时处理,达到环保回填和利用目的。通过洗砂对泥浆中的大量的粉尘和颗粒及时处理,减少空气污染和粉尘颗粒对人体造成伤害Mud can easily cause serious pollution to the air and environment. Through sedimentation purification and timely treatment, it can achieve the purpose of environmentally friendly backfilling and utilization. Sand washing can timely treat a large amount of dust and particles in the mud to reduce air pollution and dust particles that can cause harm to the human body.
3.通过药剂系统中的絮凝剂通过搅拌与泥浆收集池中的泥浆泵送到深锥泥浆分离罐中发生反应,混合后污泥和清水发生了分离和沉淀,清水进入清水池中。3. The flocculant in the chemical system is stirred and pumped to the deep cone mud separation tank to react with the mud in the mud collection tank. After mixing, the sludge and clean water are separated and precipitated, and the clean water enters the clean water tank.
4.通过专用泵将泥浆送入板框压滤机,选择板框压滤机对絮凝后的泥浆进行挤压,清水通过压滤机排出循环使用。达到泥水分离的目的,泥浆变泥饼,污水变清水,清水可直接排放,泥饼可直接运送或就地填埋,符合环保的要求。4. Use a special pump to send the mud into the plate and frame filter press, select the plate and frame filter press to squeeze the flocculated mud, and the clean water is discharged through the filter press for recycling. The purpose of mud and water separation is achieved, the mud becomes mud cake, and the sewage becomes clean water. The clean water can be discharged directly, and the mud cake can be directly transported or landfilled on site, which meets the requirements of environmental protection.
5.洗砂泥浆处理方案主要是通过对泥浆处理设备进行优化设计,提高洗砂机的工作效率,以及泥浆处理的成本,使洗砂机在洗砂过程中产生的泥浆得到充分有效地利用,减少对环境的污染。我们的洗砂泥浆处理系统流程不仅符合国家的环保要求,而且还实现了废弃资源的再利用。5. The sand washing mud treatment plan is mainly to optimize the design of the mud treatment equipment, improve the working efficiency of the sand washing machine, and the cost of mud treatment, so that the mud generated by the sand washing machine in the sand washing process can be fully and effectively utilized and reduce environmental pollution. Our sand washing mud treatment system process not only meets the national environmental protection requirements, but also realizes the reuse of waste resources.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本实用新型的具体实施方式进一步详细的说明。The specific implementation modes of the present utility model are further described in detail below in conjunction with the accompanying drawings.
图1为本实用新型结构的示意图。FIG1 is a schematic diagram of the structure of the utility model.
图2为本实用新型的侧视图。FIG. 2 is a side view of the utility model.
图3为本实用新型的压滤俯视图。FIG3 is a top view of the filter press of the present invention.
图4是本实用新型的清洗部分局部视图。FIG. 4 is a partial view of the cleaning part of the utility model.
图5是本实用新型的上料俯视图。Fig. 5 is a top view of the feeding of the present utility model.
图6是本实用新型的主结构示意图。FIG. 6 is a schematic diagram of the main structure of the utility model.
图中:1—上料装置 2—清洗装置 3—分类装置 4—料仓 5—转盘 6—中心转轴7—旋转电机 8—固定销 9—料斗 10—漏水孔 11—喷杆 12—喷头 13—喷孔 14—水泵15—过水网 16—沉淀池 17—初水过滤网 18—溢流墙 19—溢流孔 20—清液池 21—复滤网 22—遗留泥箱 23—絮凝剂箱 24—管道 25—絮凝剂 26—螺旋清泥器 27—清泥电机 28—压滤机 29—初液池 30—初水泵 31—多孔板 32—输送带 33—粗砂网 34—中砂溜坡 35—中砂网 36—细砂网 37—细砂溜坡 38—压滤电机 39—粗砂溜坡。In the figure: 1—feeding device 2—cleaning device 3—classification device 4—silo 5—turntable 6—central rotating shaft 7—rotating motor 8—fixing pin 9—hopper 10—leakage hole 11—spray rod 12—spray head 13—spray hole 14—water pump 15—water pass net 16—sedimentation tank 17—primary water filter net 18—overflow wall 19—overflow hole 20—clear liquid tank 21—re-filter net 22—residual mud box 23—flocculant box 24—pipeline 25—flocculant 26—screw mud cleaner 27—mud cleaning motor 28—filter press 29—primary liquid tank 30—primary water pump 31—porous plate 32—conveyor belt 33—coarse sand net 34—medium sand slide 35—medium sand net 36—fine sand net 37—fine sand slide 38—Filter press motor 39—Coarse sand sliding down the slope.
具体实施方式DETAILED DESCRIPTION
如图1-图6的一种建筑用泥砂分离脱泥分类装置,包括上料装置1、清洗装置2和分类装置3,清洗装置2上端设有料仓4,料仓4顶部横向设有转盘5,转盘5通过中心转轴6与旋转电机7连接,转盘5外圆周面通过固定销8与均布的料斗9固定,料斗9表面均布漏水孔10;料仓4的一边设有高压喷杆11,喷杆11上横向均布喷头12,喷头12上均布喷孔13;喷杆11通过接料仓4底部的水泵14与清液池20连通;料仓4底部设有过水网15,过水网15下部设有Y形沉淀池16,沉淀池16中心设有初水过滤网17,沉淀池16两侧设有溢流墙18;溢流墙18上端设有溢流孔19;溢流孔19与沉淀池16两侧的清液池20连通,清液池20底部设有复滤网21和遗留泥箱22,清液池20外设有絮凝剂箱23,通过管道24将絮凝剂25注入清液池20;沉淀池16底部设有螺旋清泥器26,螺旋清泥器26通过清泥电机27连接,螺旋清泥器26腔室与压滤机28连通,压滤机28与压滤电机38连接;沉淀池16底部设有初液池29,初液池29通过内设的初水泵30与沉淀池16连接;压滤机28下部设有多孔板31;料仓4的另一侧设有分类装置3,分类装置3上部的输送带32,输送带32下部依次设有粗砂网33、中砂网35、中砂溜坡34、细砂网36、细砂溜坡37、粗砂溜坡39。喷头12喷射压力为5MPa-7MPa。旋转电机7与转盘5传动比为15:1。漏水孔10比砂粒略小。压滤机28压滤后泥的含水量为15%-30%。粗砂网与中砂网,中砂网与细砂网的夹角范围为:10°-30°。As shown in Figures 1 to 6, a mud and sand separation and desludging classification device for construction includes a feeding device 1, a cleaning device 2 and a classification device 3. A silo 4 is provided at the upper end of the cleaning device 2, a turntable 5 is horizontally provided on the top of the silo 4, the turntable 5 is connected to a rotating motor 7 through a central rotating shaft 6, the outer circumference of the turntable 5 is fixed to a uniformly distributed hopper 9 through a fixing pin 8, and water leakage holes 10 are evenly distributed on the surface of the hopper 9; a high-pressure spray rod 11 is provided on one side of the silo 4, nozzles 12 are uniformly distributed horizontally on the spray rod 11, and spray holes 13 are evenly distributed on the nozzles 12; the spray rod 11 is connected to a clear liquid tank 20 through a water pump 14 at the bottom of the silo 4; a water mesh 15 is provided at the bottom of the silo 4, a Y-shaped sedimentation tank 16 is provided at the lower part of the water mesh 15, a primary water filter 17 is provided at the center of the sedimentation tank 16, and overflow walls 18 are provided on both sides of the sedimentation tank 16; an overflow hole 19 is provided at the upper end of the overflow wall 18; the overflow hole 19 and The clear liquid tanks 20 on both sides of the sedimentation tank 16 are connected, and a re-filter screen 21 and a residual mud box 22 are provided at the bottom of the clear liquid tank 20. A flocculant box 23 is provided outside the clear liquid tank 20, and a flocculant 25 is injected into the clear liquid tank 20 through a pipeline 24; a spiral mud cleaner 26 is provided at the bottom of the sedimentation tank 16, and the spiral mud cleaner 26 is connected through a mud cleaning motor 27. The chamber of the spiral mud cleaner 26 is connected to a filter press 28, and the filter press 28 is connected to a filter press motor 38; a primary liquid tank 29 is provided at the bottom of the sedimentation tank 16, and the primary liquid tank 29 is connected to the sedimentation tank 16 through an internal primary water pump 30; a porous plate 31 is provided at the bottom of the filter press 28; a classification device 3 is provided on the other side of the silo 4, a conveyor belt 32 is provided on the upper part of the classification device 3, and a coarse sand net 33, a medium sand net 35, a medium sand slide 34, a fine sand net 36, a fine sand slide 37, and a coarse sand slide 39 are provided in sequence at the lower part of the conveyor belt 32. The spray pressure of the nozzle 12 is 5MPa-7MPa. The transmission ratio of the rotating motor 7 to the turntable 5 is 15:1. The water leakage hole 10 is slightly smaller than the sand particles. The water content of the mud after the filter press 28 is 15%-30%. The angle range between the coarse sand net and the medium sand net, and the medium sand net and the fine sand net is: 10°-30°.
具体使用时,上料装置1将物料运送至清洗装置2内,喷头12向物料喷洒清液清洗后,进入料仓4,料斗9通过转盘5的转动,将料仓4内的物料铲入分类装置3,通过输送带32,将清洗后的砂输送到粗砂网33,粗砂通过管道进入中砂溜坡34,中砂通过中砂网35筛选后再进入细砂网36,通过细砂网36后进入细砂溜坡37;压滤机28通过压滤电机38控制,粗砂通过粗砂溜坡39到达地面。清液池20外设有絮凝剂箱23,通过管道24将絮凝剂25注入清液池20;沉淀池16底部设有螺旋清泥器26,螺旋清泥器26通过清泥电机27将淤泥输送到压滤机28,经初水过滤网17后的余水进入螺旋清泥器26底部的初液池29后通过初水泵30输送到沉淀池16。During specific use, the feeding device 1 transports the material to the cleaning device 2, the nozzle 12 sprays clear liquid on the material for cleaning, and then enters the silo 4. The hopper 9 shovels the material in the silo 4 into the classification device 3 through the rotation of the turntable 5, and the cleaned sand is transported to the coarse sand net 33 through the conveyor belt 32. The coarse sand enters the medium sand chute 34 through the pipeline, and the medium sand enters the fine sand net 36 after being screened by the medium sand net 35, and enters the fine sand chute 37 after passing through the fine sand net 36; the filter press 28 is controlled by the filter press motor 38, and the coarse sand reaches the ground through the coarse sand chute 39. A flocculant tank 23 is provided outside the clear liquid tank 20, and a flocculant 25 is injected into the clear liquid tank 20 through a pipeline 24; a spiral mud cleaner 26 is provided at the bottom of the sedimentation tank 16, and the spiral mud cleaner 26 transports the sludge to the filter press 28 through a mud cleaning motor 27. The remaining water after passing through the primary water filter 17 enters the primary liquid tank 29 at the bottom of the spiral mud cleaner 26 and is then transported to the sedimentation tank 16 through a primary water pump 30.
以上为本实用新型较佳的实施方式,本实用新型所属领域的技术人员还能够对上述实施方式进行变更和修改,因此,本实用新型并不局限于上述的具体实施方式,凡是本领域技术人员在本实用新型的基础上所作的任何显而易见的改进、替换或变型均属于本实用新型的保护范围。The above are preferred implementation modes of the present invention. Technicians in the field of the present invention can also change and modify the above implementation modes. Therefore, the present invention is not limited to the above specific implementation modes. Any obvious improvements, substitutions or modifications made by technicians in this field on the basis of the present invention belong to the protection scope of the present invention.
Claims (6)
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