CN221543296U - Automatic small material discharging equipment of mechanical arm - Google Patents
Automatic small material discharging equipment of mechanical arm Download PDFInfo
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- CN221543296U CN221543296U CN202420135864.3U CN202420135864U CN221543296U CN 221543296 U CN221543296 U CN 221543296U CN 202420135864 U CN202420135864 U CN 202420135864U CN 221543296 U CN221543296 U CN 221543296U
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- mechanical arm
- small
- small material
- materials
- clamping jaw
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- 239000000463 material Substances 0.000 title claims abstract description 89
- 238000007599 discharging Methods 0.000 title claims abstract description 36
- 230000001360 synchronised effect Effects 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012937 correction Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 235000011470 Adenanthera pavonina Nutrition 0.000 description 1
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 241000428378 Lopa Species 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
The utility model relates to the technical field of photovoltaic panel production equipment, and particularly discloses equipment for automatically discharging small materials by a mechanical arm, which comprises a workpiece conveying mechanism, an automatic discharging mechanism and a small material tool, wherein the workpiece conveying mechanism is provided with a frame and a conveying synchronous belt; two groups of automatic discharging mechanisms are arranged on two sides of the frame, each automatic discharging mechanism comprises a mechanical arm and a trolley, a plurality of groups of small material tools are arranged on each trolley, small materials are arranged in each small material tool, the mechanical arms are arranged on the trolleys, and the mechanical arms take the small materials and are arranged on photovoltaic panel workpieces; according to the utility model, automatic placement of small materials on the photovoltaic panel is realized through the mechanical arm, high precision, high efficiency and stability in the small material placement process are realized, the production efficiency is improved, the labor cost is reduced, and the reliability of the product is improved.
Description
Technical Field
The utility model relates to the technical field of photovoltaic panel production equipment, in particular to equipment for automatically discharging small materials by a mechanical arm.
Background
Photovoltaic panels, also known as solar panel cells, are a type of cell device that uses solar radiation to generate electricity. Silicon is used as a main material, and solar energy is converted into direct current electric energy through a photoelectric effect. For crystalline silicon photovoltaic panels, a plug frit is necessary because it can effectively relieve the stress between the cell and the glass and ensure the stability and life of the photovoltaic panel. The small materials commonly used in the market at present comprise: EVA foam, fluororubber, high-elastic foam, nitrile rubber, etc. For different types of photovoltaic panels, the corresponding types of small materials need to be selected to ensure that the photovoltaic panels can achieve the optimal action effect.
The small materials are placed in the solar panel manufacturing process, the traditional small material placing method is basically manual, and because the individual blanking is small, the placing density is high, the manual operation efficiency is low, the placing precision is low, potential safety hazards exist in manual operation, and the traditional placing method consumes manpower, material resources and financial resources, so that the productivity of photovoltaic equipment is limited.
Therefore, the automatic small material discharging equipment of the mechanical arm is urgently needed to be designed, and the automatic operation of the mechanical arm is adopted to solve the problems that the labor intensity of manual operation is high, the efficiency is low and the placing precision is low when the small material is placed on the existing photovoltaic panel workpiece.
Disclosure of utility model
Aiming at the problems in the prior art, the utility model aims to provide equipment for automatically discharging small materials by a mechanical arm.
The technical scheme adopted for solving the technical problems is as follows: the equipment for automatically discharging the small materials by the mechanical arm comprises a workpiece conveying mechanism, an automatic discharging mechanism and a small material tool, wherein the workpiece conveying mechanism is provided with a frame and a conveying synchronous belt, the conveying synchronous belt is rotatably arranged on the frame, and a photovoltaic plate workpiece is conveyed on the conveying synchronous belt;
Two groups of automatic discharging mechanisms are arranged on two sides of the frame, each automatic discharging mechanism comprises a mechanical arm and a trolley, a plurality of groups of small material tools are placed on the trolley, small materials are placed in the small material tools, the mechanical arm is arranged on the trolley, and the mechanical arm takes the small materials and installs the small materials on a photovoltaic plate workpiece.
Specifically, the conveying synchronous belt is provided with three conveying synchronous belts which are parallel to each other, the front end and the rear end of each conveying synchronous belt are respectively arranged on the driving wheel and the driven wheel, a synchronous transmission shaft is connected between the driving wheels and connected with a motor shaft of a conveying motor, and the conveying motor synchronously drives the three conveying synchronous belts to rotate.
Specifically, just be equipped with a plurality of regulation cylinders in the frame in the both sides of photovoltaic board work piece, install the regulation piece on the jar pole of regulation cylinder, install the backing wheel on the regulation piece, the left and right sides that the regulation piece stretched out the clamp photovoltaic board work piece is driven to the regulation cylinder, and the backing wheel contact is in the both sides of photovoltaic board work piece.
Specifically, the mechanical arm comprises a mechanical arm I and a mechanical arm II, the mechanical arm I and the mechanical arm II are respectively and independently arranged on the trolleys on two sides, a clamping jaw cylinder is arranged on the mechanical arm I, a lead clamping jaw is arranged at the output end of the clamping jaw cylinder, the clamping jaw cylinder controls the lead clamping jaw to merge and open, and the clamping jaw cylinder controls the lead clamping jaw to straighten a lead on a photovoltaic panel workpiece.
Specifically, be equipped with a plurality of little material sucking discs on the arm II, little material sucking disc adsorbs little material that places on the little material frock and installs on the photovoltaic board work piece.
Specifically, the small powder tool comprises small powder and a small powder placing rack, wherein the small powder is placed on the small powder placing rack, and the small powder placing rack is installed on the table top of the trolley.
The utility model has the following beneficial effects:
The automatic small material discharging equipment of the mechanical arm, which is designed by the utility model, realizes automatic small material placing on the photovoltaic panel through the mechanical arm, realizes high precision, high efficiency and stability in the small material discharging process, improves the production efficiency, reduces the labor cost and improves the reliability of products.
The mechanical arm of the automatic small material discharging equipment designed by the utility model is accurately taken and placed, so that the utilization rate of small materials is improved, the loss is reduced, the quality of products is greatly improved, and a foundation is laid for subsequent procedures.
The automatic small-size discharging device of the mechanical arm can be suitable for small-size materials with different sizes, is provided with a plurality of sets of tools, completely realizes 24-hour uninterrupted work, and meets the development requirements of the photovoltaic industry.
Drawings
Fig. 1 is a front view of an apparatus for robotic arm automatic discharging of small materials.
Fig. 2 is a top view of fig. 1.
Fig. 3 is an enlarged view at a in fig. 1.
Fig. 4 is a schematic structural diagram of a second mechanical arm.
Fig. 5 is a schematic structural view of the cart.
Fig. 6 is a rear view of fig. 5.
Fig. 7 is a bottom view of fig. 5.
Fig. 8 is a schematic structural view of the pellet tooling.
Fig. 9 is a front view of fig. 8.
Fig. 10 is a top view of fig. 8.
Fig. 11 is a right side view of fig. 8.
In the figure: 1-workpiece conveying mechanism, 1.1-frame, 1.2-conveying synchronous belt, 1.3-driving wheel, 1.4-driven wheel, 1.5-conveying motor, 1.6-synchronous transmission shaft, 1.7-regulation cylinder, 1.8-regulation block and 1.9-baffle wheel;
The automatic feeding device comprises a 2-automatic feeding mechanism, a 2.1-mechanical arm I, a 2.2-mechanical arm II, a 2.3-trolley, 2.4-wheels, a 2.5-small material sucker, 2.6-lead clamping jaws and a 2.7-clamping jaw cylinder;
3-small material tooling, 3.1-small materials and 3.2-small material placing racks;
4-photovoltaic panel work piece.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described in further detail below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiment one:
As shown in fig. 1-11, the automatic small material discharging device of the mechanical arm comprises a workpiece conveying mechanism 1, an automatic material discharging mechanism 2 and a small material tool 3, wherein the workpiece conveying mechanism 1 is provided with a frame 1.1, a conveying synchronous belt 1.2, a conveying motor 1.5 and a correcting cylinder 1.7, the conveying synchronous belt 1.2 is rotatably arranged on the frame 1.1, and a photovoltaic panel workpiece 4 is conveyed on the conveying synchronous belt 1.2.
The conveying synchronous belts 1.2 are provided with three mutually parallel conveying synchronous belts, the front end and the rear end of each conveying synchronous belt 1.2 are respectively arranged on the driving wheel 1.3 and the driven wheel 1.4, a synchronous transmission shaft 1.6 is connected between the driving wheels 1.3, the synchronous transmission shaft 1.6 is connected with a motor shaft of the conveying motor 1.5, and the conveying motor 1.5 synchronously drives the three conveying synchronous belts 1.1 to rotate.
The frame 1.1 is provided with 4 correction air cylinders 1.7 on two sides of the photovoltaic plate workpiece 4, a correction block 1.8 is arranged on a cylinder rod of the correction air cylinder 1.7, a baffle wheel 1.9 is arranged on the correction block 1.8, and the correction air cylinder 4.7 drives the correction block 1.8 to extend out of the left side and the right side of the photovoltaic plate workpiece 4 to clamp the photovoltaic plate workpiece 4, and the baffle wheel 1.9 contacts the two sides of the photovoltaic plate workpiece 4.
Two sides of the frame 1.1 are provided with two groups of automatic discharging mechanisms 2, each automatic discharging mechanism 2 comprises a mechanical arm and a trolley 2.3, each mechanical arm adopts ROKAE (a Lopa stone robot), the model xMate CR is serial, a plurality of groups of small material tools 3 are placed on the trolley 2.3, small materials 3.1 are placed in the small material tools 3, the mechanical arm is arranged on a table top of the trolley 2.3, and the mechanical arm takes the small materials 3.1 and is arranged on the photovoltaic panel workpiece 4.
The small material tool 3 comprises a small material 3.1 and a small material placing frame 3.2, wherein the small material 3.1 is placed on the small material placing frame 3.2, and the small material placing frame 3.2 is installed on the table top of the trolley 2.3.
The mechanical arm comprises a mechanical arm I2.1 and a mechanical arm II 2.2, the mechanical arm I2.1 and the mechanical arm II 2.2 are respectively and independently arranged on a trolley 2.3 on two sides, a clamping jaw cylinder 2.7 is arranged on the mechanical arm I2.1, a lead clamping jaw 2.6 is arranged at the output end of the clamping jaw cylinder 2.7, the clamping jaw cylinder 2.7 controls the lead clamping jaw 2.6 to combine and open, and the clamping jaw cylinder 2.7 controls the lead clamping jaw 2.6 to centralize leads on a photovoltaic panel workpiece 4.
Be equipped with 4 smallclothes sucking disc 2.5 on the arm two 2.2, every two smallclothes sucking disc 2.5 is a set of and adsorbs same smallclothes 3.1, and smallclothes sucking disc 2.5 adsorbs the smallclothes 3.1 that place on the smallclothes frock 3 and install on the photovoltaic board work piece 4.
Embodiment two: the working principle of automatic small material discharging by the mechanical arm in the structure form of the first embodiment is adopted.
The working principle of the utility model is as follows:
And (3) entering a workpiece: the photovoltaic plate workpiece 4 enters from the last station and is clamped and regulated on two sides of the photovoltaic plate workpiece 4 by a regulating cylinder 1.7 on a conveying synchronous belt 1.2 entering a conveying station.
Discharging small materials: the small material 3.1 is arranged on a small material placing frame 3.2, the small material placing frame 3.2 is placed at a corresponding position on the trolley 2.3, the small material is held by a small material sucking disc 2.5 on a mechanical arm II 2.2, after the small material 3.1 is held by the mechanical arm II 2.2, the small material is held at a station, a clamping jaw cylinder 2.7 on the mechanical arm I2.1 controls a lead clamping jaw 2.6 to straighten a lead on the photovoltaic panel workpiece 4, the mechanical arm II 2.2 is put down after the centering, and then the step is circularly operated.
Work piece leaves: after the small materials 2.1 are placed on the photovoltaic panel workpiece 4, the normal cylinder 1.7 is recovered and reset, and the photovoltaic panel workpiece 4 with the small materials 3.1 placed is conveyed to the next station through the conveying motor 1.5 and the conveying synchronous belt 1.2 of the workpiece conveying mechanism 1.
1. Technical maturity: with the development of the cooperative robot and the accumulation of application experience, the cooperation of the modern photovoltaic technology and the robot has greatly improved the technical maturity. Modern designs such as accurate control systems, optimized robot parameters, reliability tests, etc., all help to improve the stability and reliability of the device.
2. Automation and intelligence: the automatic small-size discharging of the modern mechanical arm realizes higher degree of automation and intellectualization. By employing advanced robotic motion techniques, the apparatus can implement automated process control. This makes the equipment operation simpler and more convenient, has improved production efficiency and uniformity.
3. Discharging speed: modern equipment can realize faster blowing speed, improves production efficiency.
4. The process is adaptive: the automatic small material discharging of the new generation mechanical arm has higher process adaptability. The device can adapt to small materials with different sizes and shapes and has flexible placement actions. By carrying out parameter adjustment and self-adaptive control according to actual demands, modern equipment can meet diversified placement tasks.
The present utility model is not limited to the above embodiments, and any person who can learn the structural changes made under the teaching of the present utility model can fall within the scope of the present utility model if the present utility model has the same or similar technical solutions.
The technology, shape, and construction parts of the present utility model, which are not described in detail, are known in the art.
Claims (6)
1. The equipment for automatically discharging the small materials by the mechanical arm is characterized by comprising a workpiece conveying mechanism, an automatic discharging mechanism and a small material tool, wherein the workpiece conveying mechanism is provided with a frame and a conveying synchronous belt, the conveying synchronous belt is rotatably arranged on the frame, and a photovoltaic plate workpiece is conveyed on the conveying synchronous belt;
Two groups of automatic discharging mechanisms are arranged on two sides of the frame, each automatic discharging mechanism comprises a mechanical arm and a trolley, a plurality of groups of small material tools are placed on the trolley, small materials are placed in the small material tools, the mechanical arm is arranged on the trolley, and the mechanical arm takes the small materials and installs the small materials on a photovoltaic plate workpiece.
2. The automatic small material discharging device of the mechanical arm according to claim 1, wherein three conveying synchronous belts are arranged in parallel, the front end and the rear end of each conveying synchronous belt are arranged on a driving wheel and a driven wheel, a synchronous transmission shaft is connected between the driving wheels and connected with a motor shaft of a conveying motor, and the conveying motor synchronously drives the three conveying synchronous belts to rotate.
3. The automatic small-size discharging device for the mechanical arm according to claim 1, wherein a plurality of correcting cylinders are arranged on the machine frame and on two sides of the photovoltaic plate workpiece, a correcting block is arranged on a cylinder rod of each correcting cylinder, a baffle wheel is arranged on each correcting block, the correcting cylinders drive the correcting blocks to extend out to clamp the left side and the right side of the photovoltaic plate workpiece, and the baffle wheels are contacted on two sides of the photovoltaic plate workpiece.
4. The apparatus for automatically discharging small materials by using a mechanical arm according to claim 1, wherein the mechanical arm comprises a mechanical arm I and a mechanical arm II, the mechanical arm I and the mechanical arm II are respectively and independently arranged on the trolleys on two sides, a clamping jaw cylinder is arranged on the mechanical arm I, a lead clamping jaw is arranged at the output end of the clamping jaw cylinder, the clamping jaw cylinder controls the lead clamping jaw to combine and open, and the clamping jaw cylinder controls the lead clamping jaw to right a lead on a photovoltaic panel workpiece.
5. The apparatus for automatically discharging small materials by a mechanical arm according to claim 4, wherein a plurality of small material sucking discs are arranged on the second mechanical arm, and small materials placed on the small material sucking disc small material sucking tool are installed on a photovoltaic panel workpiece.
6. The apparatus for automatically discharging small materials by a mechanical arm according to claim 1, wherein the small material fixture comprises small materials and a small material placing frame, the small materials are placed on the small material placing frame, and the small material placing frame is installed on a table top of a trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420135864.3U CN221543296U (en) | 2024-01-19 | 2024-01-19 | Automatic small material discharging equipment of mechanical arm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420135864.3U CN221543296U (en) | 2024-01-19 | 2024-01-19 | Automatic small material discharging equipment of mechanical arm |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221543296U true CN221543296U (en) | 2024-08-16 |
Family
ID=92249045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420135864.3U Active CN221543296U (en) | 2024-01-19 | 2024-01-19 | Automatic small material discharging equipment of mechanical arm |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221543296U (en) |
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2024
- 2024-01-19 CN CN202420135864.3U patent/CN221543296U/en active Active
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