CN221540385U - Bellows thermostated container - Google Patents
Bellows thermostated container Download PDFInfo
- Publication number
- CN221540385U CN221540385U CN202420030468.4U CN202420030468U CN221540385U CN 221540385 U CN221540385 U CN 221540385U CN 202420030468 U CN202420030468 U CN 202420030468U CN 221540385 U CN221540385 U CN 221540385U
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- water
- pipe
- heater
- diversion
- outlet pipe
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 215
- 230000001502 supplementing effect Effects 0.000 claims abstract description 29
- 239000008236 heating water Substances 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003020 moisturizing effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)
Abstract
The utility model relates to a corrugated pipe incubator which is applied to a corrugated pipe module and comprises a water supplementing tank, a circulating pipeline, a temperature control assembly and a water pump, wherein the circulating pipeline comprises a water outlet pipe communicated with the water outlet end of the corrugated pipe module and a water inlet pipe communicated with the water inlet end of the corrugated pipe module, the temperature control assembly comprises a first heater and a second heater, the first heater is arranged on the water outlet pipe and is used for heating water flowing through the water outlet pipe, the second heater is arranged on the water inlet pipe and is used for heating water flowing through the water inlet pipe, the water pump is communicated with the water outlet pipe and the water inlet pipe, and the water outlet pipe, the water supplementing tank, the water pump and the water inlet pipe are sequentially communicated. Solves the problem of online maintenance of the incubator.
Description
Technical Field
The utility model relates to the technical field of corrugated pipe production, in particular to a corrugated pipe incubator.
Background
When the corrugated pipe is started, the temperature of the module is low, the plastic is contracted too fast in the module, so that the molding is uneven, the quality is seriously affected, when the corrugated pipe works for a period of time, the temperature in the module is too high, the molding time of the plastic in the module is too long, and the production is seriously affected, so that the corrugated pipe module needs to be provided with a constant temperature structure to ensure that the inside of the module is in a constant temperature environment.
For example, an HDPE double-wall bellows module thermostatic system proposed in the patent application CN201821314718.8 includes a preheating system, an automatic thermostatic system, and a temperature equalizing system; the preheating system comprises an incubator, a heating rod group and a temperature controller, wherein the incubator is used for storing heat exchange media, the heating rod group is arranged in the incubator, the temperature controller is electrically connected with the heating rod group and the incubator, and the water outlet end and the water inlet end of the incubator are connected with the double-wall corrugated pipe module through pipelines to form a heat exchange media circulation loop; the constant temperature system comprises a temperature measuring probe and a control valve, wherein the Wen Cetan head is arranged on a pipeline and is electrically connected with a temperature controller and used for measuring the temperature of a heat exchange medium in a circulation loop; the control valve is connected with the thermostat through a pipeline and is electrically connected with the temperature controller and used for controlling the discharge of the heat exchange medium or the discharge of the heat exchange medium into the thermostat through the control valve; the constant temperature system comprises a pressure relief valve, and the pressure relief valve is arranged at the position of the pipeline close to the water inlet end of the constant temperature box.
However, the heating rod group is positioned in the incubator, so that the installation and maintenance are not easy, the structure of the incubator is required to be correspondingly adapted, and meanwhile, when the incubator needs to be cleaned or maintained on line, the production progress is influenced by shutdown treatment.
Disclosure of utility model
In view of this, it is necessary to provide a bellows oven for solving the problems of the heating rod group being located in the oven, the maintenance being not easy and the oven being cleaned and maintained on line.
The utility model provides a corrugated pipe incubator, which is applied to a corrugated pipe module and comprises a water supplementing tank, a circulating pipeline, a temperature control assembly and a water pump;
The circulating pipeline comprises a water outlet pipe communicated with the water outlet end of the corrugated pipe module and a water inlet pipe communicated with the water inlet end of the corrugated pipe module;
The temperature control assembly comprises a first heater and a second heater, wherein the first heater is arranged on the water outlet pipe and is used for heating water flowing through the water outlet pipe, and the second heater is arranged on the water inlet pipe and is used for heating water flowing through the water inlet pipe;
The water pump is communicated with the water outlet pipe and the water inlet pipe;
The water outlet pipe, the water supplementing tank, the water pump and the water inlet pipe are sequentially communicated.
Further, the first heater and the second heater comprise a heating box and a heating coil, the heating coil is arranged in the heating box, the water outlet pipe and the water inlet pipe comprise a first pipe body and a second pipe body, and one ends, opposite to the first pipe body and the second pipe body, are communicated with the heating box.
Further, the temperature control assembly comprises a first temperature sensor, and the first heater and the first temperature sensor are sequentially arranged along the water flow direction in the water outlet pipe.
Further, the temperature control assembly comprises a second temperature sensor, and the second temperature sensor and the first heater are sequentially arranged along the water flow direction in the water outlet pipe.
Further, the temperature control assembly comprises a third temperature sensor, and the second heater and the third temperature sensor are sequentially arranged along the water flow direction in the water inlet pipe.
Further, the temperature control assembly comprises a fourth temperature sensor, and the fourth temperature sensor and the second heater are sequentially arranged along the water flow direction in the water inlet pipe.
Further, the water tank water supply device further comprises a liquid level meter, wherein the liquid level meter is installed in the water supply tank.
Further, a water supplementing valve is arranged at the side wall of the water supplementing tank, and a drain pipe is arranged at the bottom of the water supplementing tank.
Further, the utility model provides a water conservancy diversion subassembly, the water conservancy diversion subassembly includes water conservancy diversion case and water conservancy diversion valve, be formed with the first water conservancy diversion passageway of intercommunication outlet pipe and moisturizing jar and the second water conservancy diversion passageway of intercommunication inlet tube and moisturizing jar in the water conservancy diversion case, water conservancy diversion valve and water conservancy diversion case sliding connection, and the slip path of water conservancy diversion valve passes first water conservancy diversion passageway and second water conservancy diversion passageway setting, be provided with two through-holes and an arc hole on the water conservancy diversion valve, water conservancy diversion valve slidable is to first position and second position, when the water conservancy diversion valve slides to first position, two through-holes are located water conservancy diversion passageway and second water conservancy diversion passageway respectively, so that outlet pipe, moisturizing jar and inlet tube communicate in proper order, when the water conservancy diversion valve slides to the second position, in arc hole intercommunication first water conservancy diversion passageway and the second water conservancy diversion passageway, so that outlet pipe and inlet tube direct intercommunication.
Compared with the prior art, the water supplementing tank and the temperature control component are arranged separately, so that the water supplementing tank can be obtained locally, only a container with a corresponding water inlet and a corresponding water outlet is needed, the water supplementing tank is convenient to install and maintain, the structure of the water supplementing tank and the temperature control are not needed to be correspondingly adapted, water and electricity are relatively separated, safety accidents are avoided, and meanwhile, the problem that production progress is influenced by stopping treatment when the water supplementing tank needs to be cleaned is solved. Specifically speaking, the water guided out by the corrugated pipe module flows into the water outlet pipe, the first heater arranged on the water outlet pipe can perform preheating treatment on the water, the water in the water outlet pipe flows into the water inlet pipe by the water pump, the water in the water inlet pipe returns to the corrugated pipe module after being heated by the second heater, the first heater and the second heater are both of external structures, maintenance is facilitated, and after one of the first heater and the second heater fails to work, the heating power of the other heater can be improved, and the constant temperature condition required by normal operation of the corrugated pipe module is ensured.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a bellows incubator according to an embodiment of the present utility model;
Fig. 2 is a schematic structural diagram of a diverter valve of a diverter assembly in a bellows incubator according to an embodiment of the present utility model in a first position;
Fig. 3 is a schematic structural diagram of a diverter valve of a diverter assembly in a bellows incubator according to an embodiment of the present utility model in a second position.
Detailed Description
The following detailed description of preferred embodiments of the utility model is made in connection with the accompanying drawings, which form a part hereof, and together with the description of the embodiments of the utility model, are used to explain the principles of the utility model and are not intended to limit the scope of the utility model.
As shown in fig. 1, the bellows incubator provided by the utility model is applied to a bellows module, a bellows extrusion molding machine is communicated with the bellows module, and a cooling circulation pipeline, a corresponding cooling circulation water inlet end and a corresponding cooling circulation water outlet end are formed in the bellows module. When the corrugated pipe production line is started and operated, the temperature of the module is lower, if the temperature is not kept at a certain level, the plastic is too fast in module shrinkage, uneven in molding, different in wall thickness and increased in mold closing line, and when the corrugated pipe production line works for a period of time, the temperature of the module is increased, the molding time of the plastic in the module is too long, and the quality of the corrugated pipe is seriously affected. It is thus necessary to provide a bellows oven so that the bellows module remains at a constant temperature.
The bellows thermostated container includes circulation pipeline 10, control by temperature change subassembly 20 and water pump 30, circulation pipeline 10 is including the outlet pipe 11 of intercommunication bellows module water outlet end and the inlet tube 12 of intercommunication bellows module water inlet end, control by temperature change subassembly 20 includes first heater 21 and second heater 22, first heater 21 is installed on outlet pipe 11 for heat the water through outlet pipe 11, second heater 22 is installed on inlet tube 12, for heat the water through inlet tube 12, water pump 30 intercommunication outlet pipe 11 and inlet tube 12 set up.
During implementation, water guided out by the corrugated pipe module flows into the water outlet pipe 11, the first heater 21 arranged on the water outlet pipe 11 can perform preheating treatment on the water, the water in the water outlet pipe 11 flows into the water inlet pipe 12 by the water pump 30, the water in the water inlet pipe 12 returns to the corrugated pipe module after being heated by the second heater 22, the first heater 21 and the second heater 22 are both of external structures, maintenance is convenient, and when one of the first heater 21 and the second heater 22 fails in operation, the heating power of the other heater can be improved, and the constant temperature condition required by normal operation of the corrugated pipe module is ensured.
In this embodiment, the circulation pipeline 10 is a structure that water in the corrugated pipe module is led out and then led into the corrugated pipe module through temperature control, and the circulation pipeline 10 includes a water outlet pipe 11 connected to the water outlet end of the corrugated pipe module and a water inlet pipe 12 connected to the water inlet end of the corrugated pipe module.
The temperature control assembly 20 in this embodiment is a structure that controls the temperature of water flowing through the water outlet pipe 11 and the water inlet pipe 12. The temperature control assembly 20 includes a first heater 21 and a second heater 22, the first heater 21 is installed on the water outlet pipe 11 to heat water flowing through the water outlet pipe 11, and the second heater 22 is installed on the water inlet pipe 12 to heat water flowing through the water inlet pipe 12.
In one embodiment, the first heater 21 and the second heater 22 each comprise a heating box and a heating coil, the heating coil is built in the heating box, the water outlet pipe 11 and the water inlet pipe 12 each comprise a first pipe body and a second pipe body, and opposite ends of the first pipe body and the second pipe body are all communicated with the heating box. The heating coil is energized to generate heat.
In one embodiment, the temperature control assembly 20 includes a first temperature sensor 211, the first heater 21 and the first temperature sensor 211 are sequentially arranged along the water flow direction in the water outlet pipe 11, and the temperature control assembly 20 includes a second temperature sensor 212, the second temperature sensor 212 and the first heater 21 are sequentially arranged along the water flow direction in the water outlet pipe 11.
The temperature of the water passing into and out of the first heater 21 can be known by the first temperature sensor 211 and the second temperature sensor 212, thereby facilitating control of the heating power of the first heater 21.
In one embodiment, temperature control assembly 20 includes a third temperature sensor 221, second heater 22 and third temperature sensor 221 are disposed in sequence along the direction of water flow within water inlet tube 12, and temperature control assembly 20 includes a fourth temperature sensor 222, fourth temperature sensor 222 and second heater 22 are disposed in sequence along the direction of water flow within water inlet tube 12.
The temperature of the water passing into and out of the second heater 22 can be known through the third temperature sensor 221 and the fourth temperature sensor 222, thereby facilitating control of the heating power of the second heater 22.
The water supplementing tank 40 is further included in the embodiment, and the water outlet pipe 11, the water supplementing tank 40, the water pump 30 and the water inlet pipe 12 are sequentially communicated. In order to facilitate timely water supplementing, the water supplementing device further comprises a liquid level meter 41, wherein the liquid level meter 41 is arranged in the water supplementing tank 40, so that the water level in the water supplementing tank 40 is conveniently known, and meanwhile, a water supplementing valve 42 is arranged at the side wall of the water supplementing tank 40, so that the water supplementing device is convenient to externally connect with a water source.
When the water supplementing tank 40 is cleaned, the drain pipe 43 is arranged at the bottom of the water supplementing tank 40, so that the cleaned sewage can be conveniently discharged, and the blockage of the circulating pipeline 10 caused by the accumulation of impurities in the water supplementing tank 40 can be avoided.
However, in the process of cleaning the water replenishing tank 40, the whole incubator needs to be shut down to affect the working efficiency, and therefore, as shown in fig. 2-3, the present embodiment further includes a diversion assembly 50, the diversion assembly 50 includes a diversion tank 51 and a diversion valve 52, a first diversion channel 511 communicating with the water outlet pipe 11 and the water replenishing tank 40 and a second diversion channel 512 communicating with the water inlet pipe 12 and the water replenishing tank 40 are formed in the diversion tank 51, the diversion valve 52 is slidably connected with the diversion tank 51, and a sliding path of the diversion valve 52 is provided through the first diversion channel 511 and the second diversion channel 512, the diversion valve 52 is provided with two through holes 521 and an arc-shaped hole 522, the diversion valve 52 can slide to a first position and a second position, when the diversion valve 52 slides to the first position, the two through holes 521 are respectively located in the diversion channel 511 and the second diversion channel 512, at this time, the water outlet pipe 11, the water replenishing tank 40 and the water inlet pipe 12 are sequentially communicated, when the diversion valve 52 slides to the second position, the arc-shaped hole 522 is communicated with the first diversion channel 511 and the second diversion channel 512, and the water outlet pipe 11 and the water inlet pipe 12 are directly communicated, and the water replenishing tank 40 can not pass through the water replenishing tank 40 without shutting down.
Compared with the prior art: the water replenishing tank and the temperature control component are arranged separately, so that the water replenishing tank can be obtained locally, only a container with a corresponding water inlet and a corresponding water outlet is needed, the installation and the maintenance are convenient, the structure of the water replenishing tank and the temperature control are not needed to be correspondingly adapted, water and electricity are relatively separated, safety accidents are avoided, and the problem that production progress is influenced when the water replenishing tank needs to be cleaned without stopping treatment is solved. Specifically, the water guided out by the corrugated pipe module flows into the water outlet pipe 11, the first heater 21 installed on the water outlet pipe 11 can perform preheating treatment on the water, the water in the water outlet pipe 11 flows into the water inlet pipe 12 by the water pump 30, the water in the water inlet pipe 12 returns to the corrugated pipe module after being heated by the second heater 22, the first heater 21 and the second heater 22 are both of external structures, maintenance is convenient, and when one of the first heater 21 and the second heater 22 fails in operation, the heating power of the other heater can be improved, and the constant temperature condition required by the normal operation of the corrugated pipe module is ensured.
The present utility model is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present utility model are intended to be included in the scope of the present utility model.
Claims (9)
1. The corrugated pipe constant temperature box is applied to a corrugated pipe module and is characterized by comprising a water supplementing tank, a circulating pipeline, a temperature control assembly and a water pump;
The circulating pipeline comprises a water outlet pipe communicated with the water outlet end of the corrugated pipe module and a water inlet pipe communicated with the water inlet end of the corrugated pipe module;
The temperature control assembly comprises a first heater and a second heater, wherein the first heater is arranged on the water outlet pipe and is used for heating water flowing through the water outlet pipe, and the second heater is arranged on the water inlet pipe and is used for heating water flowing through the water inlet pipe;
The water pump is communicated with the water outlet pipe and the water inlet pipe;
The water outlet pipe, the water supplementing tank, the water pump and the water inlet pipe are sequentially communicated.
2. The bellows oven of claim 1 wherein the first heater and the second heater each comprise a heating tank and a heating coil, the heating coil is built into the heating tank, the outlet pipe and the inlet pipe each comprise a first pipe body and a second pipe body, and opposite ends of the first pipe body and the second pipe body are each in communication with the heating tank.
3. A bellows incubator according to claim 1, wherein the temperature control assembly comprises a first temperature sensor, the first heater and the first temperature sensor being arranged in sequence along the direction of water flow in the outlet pipe.
4. A bellows incubator according to claim 3, wherein the temperature control assembly comprises a second temperature sensor, the second temperature sensor and the first heater being arranged in sequence along the direction of water flow in the outlet pipe.
5. A bellows incubator according to claim 1, wherein the temperature control assembly comprises a third temperature sensor, the second heater and the third temperature sensor being arranged in sequence along the direction of water flow within the inlet pipe.
6. A bellows incubator according to claim 5, wherein the temperature control assembly comprises a fourth temperature sensor, the fourth temperature sensor and the second heater being arranged in sequence along the direction of water flow within the inlet pipe.
7. A bellows incubator according to claim 1, further comprising a level gauge mounted in the water replenishment tank.
8. A bellows incubator according to claim 1, wherein a water replenishment valve is mounted at a side wall of the water replenishment tank, and a drain pipe is mounted at a bottom of the water replenishment tank.
9. The bellows incubator of claim 2, further comprising a diversion assembly, wherein the diversion assembly comprises a diversion box and a diversion valve, a first diversion channel for communicating the water outlet pipe and the water supplementing tank and a second diversion channel for communicating the water inlet pipe and the water supplementing tank are formed in the diversion box, the diversion valve is in sliding connection with the diversion box, a sliding path of the diversion valve penetrates through the first diversion channel and the second diversion channel, two through holes and an arc-shaped hole are formed in the diversion valve, the diversion valve can slide to a first position and a second position, when the diversion valve slides to the first position, the two through holes are respectively located in the diversion channel and the second diversion channel so as to enable the water outlet pipe, the water supplementing tank and the water inlet pipe to be sequentially communicated, and when the diversion valve slides to the second position, the arc-shaped hole is communicated with the first diversion channel and the second diversion channel so as to enable the water outlet pipe to be directly communicated with the water inlet pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202420030468.4U CN221540385U (en) | 2024-01-05 | 2024-01-05 | Bellows thermostated container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202420030468.4U CN221540385U (en) | 2024-01-05 | 2024-01-05 | Bellows thermostated container |
Publications (1)
Publication Number | Publication Date |
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CN221540385U true CN221540385U (en) | 2024-08-16 |
Family
ID=92226716
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202420030468.4U Active CN221540385U (en) | 2024-01-05 | 2024-01-05 | Bellows thermostated container |
Country Status (1)
Country | Link |
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CN (1) | CN221540385U (en) |
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2024
- 2024-01-05 CN CN202420030468.4U patent/CN221540385U/en active Active
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