CN221538944U - Vertical machining center tool for rail locomotive sleeve seat - Google Patents

Vertical machining center tool for rail locomotive sleeve seat Download PDF

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Publication number
CN221538944U
CN221538944U CN202323390776.2U CN202323390776U CN221538944U CN 221538944 U CN221538944 U CN 221538944U CN 202323390776 U CN202323390776 U CN 202323390776U CN 221538944 U CN221538944 U CN 221538944U
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horizontal
positioning
vertical plate
blocks
front side
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周鹏
刘健
闫刚
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Jinzhou Jietong Railway Machinery Co ltd
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Jinzhou Jietong Railway Machinery Co ltd
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Abstract

The utility model discloses a vertical machining center tool for a track locomotive sleeve seat, which comprises a bottom plate, a vertical plate, two horizontal blocks, an X-axis pushing positioning block, three horizontal positioning pieces, two angular positioning pieces and three compression assemblies, wherein the two horizontal blocks are symmetrically fixed on two sides, close to the top end, of the front side surface of the vertical plate, and the X-axis pushing positioning block is fixed between the bottom of the front side surface of the vertical plate and the bottom plate; the three horizontal positioning pieces are horizontally arranged on the vertical plate in a penetrating way and are distributed in a triangle shape; the two angular positioning pieces are vertically arranged at the tops of the two horizontal blocks respectively; the three pressing assemblies are respectively arranged on the front side surfaces of the two horizontal blocks and the X-axis pushing positioning block. The utility model ensures the stability of the workpiece in the processing process by horizontal positioning, angular positioning, X-axis pushing positioning and three pressing components, improves the processing efficiency, prevents the workpiece clamping deformation, improves the precision of the sleeve seat processing and improves the product qualification rate.

Description

一种轨道机车套座的立式加工中心工装A vertical machining center tooling for rail locomotive seat

技术领域Technical Field

本实用新型涉及轨道机车套座工装技术领域,更具体的说是涉及一种轨道机车套座的立式加工中心工装。The utility model relates to the technical field of rail locomotive seat tooling, and more specifically to a vertical machining center tooling for a rail locomotive seat.

背景技术Background Art

轨道机车转向架的作用是支撑轨道客车车体,减小轨道机车车体振动,提高轨道机车运行平稳性。套座作为轨道机车转向架的主要部分,其主要作用是连接机车动力部件,在动车行驶过程中起到平稳行驶和牵引的作用,所以对轨道机车套座的加工精度和定位精度有着很高的要求,加工过程中需要将套座定位在数控机床操作平台,确保稳定平稳的加工。The function of the rail locomotive bogie is to support the rail passenger car body, reduce the vibration of the rail locomotive body, and improve the running stability of the rail locomotive. As the main part of the rail locomotive bogie, the seat is mainly used to connect the locomotive power components and play a role in stable driving and traction during the operation of the locomotive. Therefore, there are very high requirements for the processing accuracy and positioning accuracy of the rail locomotive seat. During the processing, the seat needs to be positioned on the CNC machine tool operating platform to ensure stable and smooth processing.

传统的套座定位方式是:首先通过人工划线对套座确定基准线并校正,然后使用多个的垫铁将套座支撑在数控机床操作台,最后紧固数控机床操作台上的螺栓,使得压板将套座装夹固定,但是,定位操作复杂,费时费力,装夹定位不稳定,加工效率低,且通过螺栓使压板压紧套座的装夹结构不牢固,导致套座加工不精准,产品合格率低。The traditional sleeve positioning method is: first determine the reference line of the sleeve by manual marking and calibrate it, then use multiple shims to support the sleeve on the CNC machine tool operating table, and finally tighten the bolts on the CNC machine tool operating table so that the pressure plate clamps and fixes the sleeve. However, the positioning operation is complicated, time-consuming and labor-intensive, the clamping positioning is unstable, the processing efficiency is low, and the clamping structure of the sleeve pressed by the pressure plate through the bolts is not firm, resulting in inaccurate sleeve processing and low product qualification rate.

因此,提供一种定位精准的轨道机车套座的立式加工中心工装是本领域技术人员亟需解决的问题。Therefore, providing a vertical machining center tooling for a rail locomotive seat with accurate positioning is an urgent problem to be solved by those skilled in the art.

实用新型内容Utility Model Content

有鉴于此,本实用新型提供了一种轨道机车套座的立式加工中心工装,减少操作工人繁重的工作量,又可以安全稳定加工产品。In view of this, the utility model provides a vertical machining center tooling for a rail locomotive seat, which reduces the heavy workload of operators and can process products safely and stably.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:

一种轨道机车套座的立式加工中心工装,包括底板、立板、两个水平块、X轴推靠定位块、三个水平定位件、两个角向定位件和三个压紧组件,所述立板竖直固定在所述底板顶部;两个所述水平块对称固定在所述立板前侧面靠近顶端的两侧,所述X轴推靠定位块固定在所述立板前侧面底部与所述底板之间,且两个所述水平块和所述X轴推靠定位块呈三角形排布;三个所述水平定位件均水平贯穿安装在所述立板上且呈三角形排布;两个所述角向定位件分别竖直安装在两个所述水平块顶部;三个所述压紧组件分别安装在两个所述水平块和所述X轴推靠定位块的前侧面上。A vertical machining center tooling for a rail locomotive seat, comprising a base plate, a vertical plate, two horizontal blocks, an X-axis push-and-position block, three horizontal positioning pieces, two angular positioning pieces and three clamping assemblies, wherein the vertical plate is vertically fixed on the top of the base plate; the two horizontal blocks are symmetrically fixed on both sides of the front side surface of the vertical plate near the top, the X-axis push-and-position block is fixed between the bottom of the front side surface of the vertical plate and the base plate, and the two horizontal blocks and the X-axis push-and-position block are arranged in a triangle; the three horizontal positioning pieces are all horizontally penetrated and installed on the vertical plate and are arranged in a triangle; the two angular positioning pieces are respectively vertically installed on the top of the two horizontal blocks; the three clamping assemblies are respectively installed on the front sides of the two horizontal blocks and the X-axis push-and-position block.

通过采取以上技术方案,本实用新型的有益效果:By adopting the above technical solution, the beneficial effects of the utility model are:

水平定位、角向定位、X轴推靠定位以及三个压紧组件对工件定位压紧保证了在加工过程中的稳定性,提高了加工效率,也防止工件装夹变形,提高了套座加工的精准度,提高了产品合格率。Horizontal positioning, angular positioning, X-axis push positioning and three clamping components ensure the stability of the workpiece during processing, improve processing efficiency, prevent workpiece clamping deformation, improve the accuracy of sleeve processing, and improve product qualification rate.

进一步的,三个所述水平定位件均为水平定位螺栓,每个所述水平定位螺栓的头部均延伸出所述立板的前侧面。Furthermore, the three horizontal positioning members are all horizontal positioning bolts, and the head of each horizontal positioning bolt extends out of the front side of the vertical plate.

进一步的,三个所述水平定位螺栓分别为第一水平定位螺栓、第二水平定位螺栓和第三水平定位螺栓,所述第一水平定位螺栓和所述第二水平定位螺栓分别位于两个所述水平块的内侧;所述第三水平定位螺栓位于靠近所述X轴推靠定位块位置。Furthermore, the three horizontal positioning bolts are respectively a first horizontal positioning bolt, a second horizontal positioning bolt and a third horizontal positioning bolt, and the first horizontal positioning bolt and the second horizontal positioning bolt are respectively located on the inner sides of the two horizontal blocks; the third horizontal positioning bolt is located close to the X-axis pushing positioning block position.

进一步的,两个所述角向定位件均为角向定位销。Furthermore, the two angular positioning members are both angular positioning pins.

进一步的,三个所述压紧组件结构相同,均包括压板和紧固螺栓,三个所述压板分别通过三个所述紧固螺栓安装在两个所述水平块和所述X轴推靠定位块的前侧面上。Furthermore, the three clamping assemblies have the same structure and all include a pressure plate and a fastening bolt. The three pressure plates are respectively installed on the front side surfaces of the two horizontal blocks and the X-axis push positioning block through the three fastening bolts.

进一步的,还包括支撑立板,所述支撑立板固定在所述立板后侧面与所述底板之间。Furthermore, it also includes a supporting upright plate, which is fixed between the rear side of the upright plate and the bottom plate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

图1附图为本实用新型提供的一种轨道机车套座的立式加工中心工装的结构示意图;FIG1 is a schematic structural diagram of a vertical machining center tooling for a rail locomotive seat provided by the utility model;

图2附图为本实用新型提供的一种轨道机车套座的立式加工中心工装工作状态的结构示意图。FIG. 2 is a schematic structural diagram of a vertical machining center tooling working state of a rail locomotive seat provided by the utility model.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

如图1-2所示,本实用新型实施例公开了一种轨道机车套座的立式加工中心工装,包括底板1、立板2、两个水平块3、X轴推靠定位块4、三个水平定位件5、两个角向定位件6和三个压紧组件7,立板2竖直固定在底板1顶部;两个水平块3对称固定在立板2前侧面靠近顶端的两侧,X轴推靠定位块4固定在立板2前侧面底部与底板1之间,且两个水平块3和X轴推靠定位块4呈三角形排布;三个水平定位件5均水平贯穿安装在立板2上且呈三角形排布;两个角向定位件6分别竖直安装在两个水平块3顶部;三个压紧组件7分别安装在两个水平块3和X轴推靠定位块4的前侧面上。本实用新型水平定位、角向定位、X轴推靠定位以及三个压紧组件7对工件定位压紧保证了在加工过程中的稳定性,提高了加工效率,也防止工件装夹变形,提高了套座加工的精准度,提高了产品合格率。As shown in Figures 1-2, an embodiment of the utility model discloses a vertical machining center tooling for a rail locomotive seat, including a base plate 1, a vertical plate 2, two horizontal blocks 3, an X-axis push-and-position block 4, three horizontal positioning members 5, two angular positioning members 6 and three clamping assemblies 7. The vertical plate 2 is vertically fixed on the top of the base plate 1; the two horizontal blocks 3 are symmetrically fixed on both sides of the front side of the vertical plate 2 near the top, the X-axis push-and-position block 4 is fixed between the bottom of the front side of the vertical plate 2 and the base plate 1, and the two horizontal blocks 3 and the X-axis push-and-position block 4 are arranged in a triangle; the three horizontal positioning members 5 are all horizontally penetrated and installed on the vertical plate 2 and are arranged in a triangle; the two angular positioning members 6 are respectively vertically installed on the top of the two horizontal blocks 3; the three clamping assemblies 7 are respectively installed on the front sides of the two horizontal blocks 3 and the X-axis push-and-position block 4. The horizontal positioning, angular positioning, X-axis pushing positioning and three clamping components 7 of the utility model ensure the stability of the workpiece during processing, improve the processing efficiency, prevent the workpiece from being deformed during clamping, improve the accuracy of sleeve processing, and improve the product qualification rate.

具体的,三个水平定位件5均为水平定位螺栓,每个水平定位螺栓的头部均延伸出立板2的前侧面。Specifically, the three horizontal positioning members 5 are all horizontal positioning bolts, and the head of each horizontal positioning bolt extends out of the front side of the vertical plate 2 .

具体的,三个水平定位螺栓分别为第一水平定位螺栓、第二水平定位螺栓和第三水平定位螺栓,第一水平定位螺栓和第二水平定位螺栓分别位于两个水平块3的内侧;第三水平定位螺栓位于靠近X轴推靠定位块4位置。Specifically, the three horizontal positioning bolts are respectively the first horizontal positioning bolt, the second horizontal positioning bolt and the third horizontal positioning bolt. The first horizontal positioning bolt and the second horizontal positioning bolt are respectively located on the inner sides of the two horizontal blocks 3; the third horizontal positioning bolt is located close to the X-axis pushing positioning block 4.

具体的,两个角向定位件6均为角向定位销。Specifically, the two angular positioning members 6 are both angular positioning pins.

具体的,三个压紧组件7结构相同,均包括压板71和紧固螺栓72,三个压板71分别通过三个紧固螺栓72安装在两个水平块3和X轴推靠定位块4的前侧面上。Specifically, the three clamping assemblies 7 have the same structure, and all include a pressing plate 71 and a fastening bolt 72 . The three pressing plates 71 are respectively installed on the front side surfaces of the two horizontal blocks 3 and the X-axis pushing and positioning block 4 through three fastening bolts 72 .

为了进一步优化本实用新型的技术方案,还包括支撑立板8,支撑立板8固定在立板2后侧面与底板1之间,能够稳固支撑立板2。In order to further optimize the technical solution of the utility model, it also includes a support upright plate 8, which is fixed between the rear side of the upright plate 2 and the bottom plate 1 and can stably support the upright plate 2.

本实用新型的工作过程:The working process of this utility model:

将套座9安装到工装上,保证三个水平定位件5与套座9后端面靠严,从而确定了套座9水平基准,X轴推靠定位块4与套座9侧端面没有间隙,以确定X轴基准,两个角向定位件6与套座9顶部底端面接触,确定套座9角向约束,保证大板壁厚均匀,最后旋拧三个紧固螺栓72,使得三个压板71压紧套座9,保证加工过程中不会松动,加工套座9顶面,保证了套座9侧面与加工面的垂直。Install the sleeve 9 onto the tooling, ensure that the three horizontal positioning members 5 are tightly against the rear end face of the sleeve 9, thereby determining the horizontal reference of the sleeve 9, and there is no gap between the X-axis push positioning block 4 and the side end face of the sleeve 9 to determine the X-axis reference. The two angular positioning members 6 are in contact with the top and bottom end faces of the sleeve 9 to determine the angular constraint of the sleeve 9 and ensure that the wall thickness of the large plate is uniform. Finally, tighten the three fastening bolts 72 so that the three pressure plates 71 press the sleeve 9 to ensure that it will not loosen during processing. Process the top surface of the sleeve 9 to ensure that the side surface of the sleeve 9 is perpendicular to the processing surface.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (6)

1. The vertical machining center tool for the track locomotive sleeve seat is characterized by comprising a bottom plate, a vertical plate, two horizontal blocks, an X-axis pushing positioning block, three horizontal positioning pieces, two angular positioning pieces and three pressing assemblies, wherein the vertical plate is vertically fixed at the top of the bottom plate; the two horizontal blocks are symmetrically fixed on two sides, close to the top end, of the front side surface of the vertical plate, the X-axis pushing positioning block is fixed between the bottom of the front side surface of the vertical plate and the bottom plate, and the two horizontal blocks and the X-axis pushing positioning block are arranged in a triangle; the three horizontal positioning pieces are horizontally arranged on the vertical plate in a penetrating way and are distributed in a triangular shape; the two angular positioning pieces are vertically arranged at the tops of the two horizontal blocks respectively; the three pressing assemblies are respectively arranged on the front side surfaces of the two horizontal blocks and the X-axis pushing positioning block.
2. The tool for a vertical machining center of a rail car seat according to claim 1, wherein the three horizontal positioning members are horizontal positioning bolts, and the head of each horizontal positioning bolt extends out of the front side surface of the vertical plate.
3. The vertical machining center tooling for the rail locomotive seat according to claim 2, wherein the three horizontal positioning bolts are a first horizontal positioning bolt, a second horizontal positioning bolt and a third horizontal positioning bolt respectively, and the first horizontal positioning bolt and the second horizontal positioning bolt are respectively positioned on the inner sides of the two horizontal blocks; the third horizontal positioning bolt is positioned close to the X-axis pushing positioning block.
4. The tool of claim 1, wherein the two angular positioning members are each an angular positioning pin.
5. The vertical machining center tooling for the track locomotive sleeve seat according to claim 1, wherein the three pressing assemblies are identical in structure and comprise pressing plates and fastening bolts, and the three pressing plates are respectively arranged on the front side surfaces of the two horizontal blocks and the X-axis pushing positioning blocks through the three fastening bolts.
6. The vertical machining center tooling of the rail locomotive seat according to claim 1, wherein, the support vertical plate is fixed between the rear side surface of the vertical plate and the bottom plate.
CN202323390776.2U 2023-12-13 2023-12-13 Vertical machining center tool for rail locomotive sleeve seat Active CN221538944U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323390776.2U CN221538944U (en) 2023-12-13 2023-12-13 Vertical machining center tool for rail locomotive sleeve seat

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Application Number Priority Date Filing Date Title
CN202323390776.2U CN221538944U (en) 2023-12-13 2023-12-13 Vertical machining center tool for rail locomotive sleeve seat

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CN221538944U true CN221538944U (en) 2024-08-16

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A vertical machining center fixture for rail locomotive seat

Granted publication date: 20240816

Pledgee: Industrial Commercial Bank of China Ltd. Jinzhou branch

Pledgor: JINZHOU JIETONG RAILWAY MACHINERY CO.,LTD.

Registration number: Y2025980022677