CN221517506U - A quick positioning structure for steering gear ECU housing - Google Patents
A quick positioning structure for steering gear ECU housing Download PDFInfo
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- CN221517506U CN221517506U CN202323151508.5U CN202323151508U CN221517506U CN 221517506 U CN221517506 U CN 221517506U CN 202323151508 U CN202323151508 U CN 202323151508U CN 221517506 U CN221517506 U CN 221517506U
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Abstract
Description
技术领域Technical Field
本实用新型涉及转向系统技术领域,具体地说是一种用于转向机ECU壳体的快速定位结构。The utility model relates to the technical field of steering systems, in particular to a quick positioning structure for a steering machine ECU housing.
背景技术Background Art
在转向机ECU壳体装配过程中,壳体来料注塑料盒存在一定形位偏差,为满足后续加工装配工序的精确定位要求,机械手会先将壳体从料盒抓取放置到一预定位工装上进行初定位,后再从预定位工装上抓取壳体放置到精定位托盘上进行后续工序,这样导致机械手运行路径长且复杂,造成节拍浪费。During the assembly process of the steering gear ECU housing, there are certain shape and position deviations in the plastic injection molding box of the housing. In order to meet the precise positioning requirements of the subsequent processing and assembly procedures, the robot will first grab the housing from the material box and place it on a pre-positioning tool for initial positioning, and then grab the housing from the pre-positioning tool and place it on the precision positioning tray for subsequent processes. This makes the robot's operating path long and complicated, resulting in a waste of beats.
发明内容Summary of the invention
本实用新型为克服现有技术的不足,提供一种用于转向机ECU壳体的快速定位结构,优化了精定位托盘的形状结构,使其可以兼容注塑料盒的形位偏差,并完成对壳体零件的精确定位,最终降低了生产节拍。In order to overcome the deficiencies of the prior art, the utility model provides a quick positioning structure for a steering gear ECU housing, optimizes the shape structure of a precision positioning tray so that it can be compatible with the shape and position deviation of an injection molded plastic box, and completes the precise positioning of housing parts, thereby ultimately reducing the production cycle.
现在机器人从料盒抓取物料后可以直接放置到精定位托盘上,取消机器人向预定位工装运行的路径,降低整站节拍。Now the robot can directly place the material from the material box onto the precision positioning pallet, eliminating the path for the robot to run to the pre-positioning tooling and reducing the cycle time of the entire station.
为实现上述目的,设计一种用于转向机ECU壳体的快速定位结构,包括托盘、转台导向杆,其特征在于:位于托盘底部四周分别连接转台导向杆,托盘的中央设有预定位结构,所述的预定位结构呈圆环形结构;位于预定位结构的内侧设有若干壳体定位销;位于预定位结构的左右两侧分别设有夹爪导向块。In order to achieve the above-mentioned purpose, a quick positioning structure for the steering gear ECU housing is designed, including a tray and a turntable guide rod, and its characteristics are: the turntable guide rods are respectively connected to the bottom of the tray, and a pre-positioning structure is provided in the center of the tray, and the pre-positioning structure is a circular ring structure; a plurality of housing positioning pins are provided on the inner side of the pre-positioning structure; and clamping claw guide blocks are respectively provided on the left and right sides of the pre-positioning structure.
所述的预定位结构由3块弧形凸台组合而成,弧形凸台的两端为斜坡形结构,位于弧形凸台的中部设有矩形凹槽,矩形凹槽的内侧设有圆弧形凹槽。The pre-positioning structure is composed of three arc-shaped bosses, both ends of the arc-shaped bosses are slope-shaped structures, a rectangular groove is arranged in the middle of the arc-shaped bosses, and a circular arc-shaped groove is arranged inside the rectangular groove.
相邻两弧形凸台组成的间隙为预定位导向区域。The gap formed by two adjacent arc-shaped bosses is a pre-positioning guide area.
所述的弧形凸台的一侧为块状凸台结构,弧形凸台的另一侧为L型凸台结构。One side of the arc-shaped boss is a block-shaped boss structure, and the other side of the arc-shaped boss is an L-shaped boss structure.
所述的托盘为矩形结构。The tray is a rectangular structure.
所述的壳体定位销至少设有2个,壳体定位销嵌入至预定位结构的L型凸台结构内。There are at least two housing positioning pins, and the housing positioning pins are embedded in the L-shaped boss structure of the pre-positioning structure.
所述的夹爪导向块上设有导向孔,并且夹爪导向块通过导向孔与机械手的导向销配合连接。The clamping jaw guide block is provided with a guide hole, and the clamping jaw guide block is connected with the guide pin of the manipulator through the guide hole.
本实用新型同现有技术相比,提供一种用于转向机ECU壳体的快速定位结构,优化了精定位托盘的形状结构,使其可以兼容注塑料盒的形位偏差,并完成对壳体零件的精确定位,最终降低了生产节拍。Compared with the prior art, the utility model provides a quick positioning structure for a steering gear ECU housing, optimizes the shape structure of a precision positioning tray, makes it compatible with the shape and position deviation of an injection molding box, and completes the precise positioning of housing parts, thereby ultimately reducing the production cycle.
现在机器人从料盒抓取物料后可以直接放置到精定位托盘上,取消机器人向预定位工装运行的路径,降低整站节拍。Now the robot can directly place the material from the material box onto the precision positioning pallet, eliminating the path for the robot to run to the pre-positioning tooling and reducing the cycle time of the entire station.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图。Fig. 1 is a schematic diagram of the structure of the utility model.
图2为本实用新型中预定位结构的结构示意图。FIG. 2 is a schematic structural diagram of the pre-positioning structure in the utility model.
图3为本实用新型在使用中状态示意图。FIG. 3 is a schematic diagram of the utility model in use.
具体实施方式DETAILED DESCRIPTION
下面根据附图对本实用新型做进一步的说明。The utility model is further described below with reference to the accompanying drawings.
如图1,图2所示,位于托盘1底部四周分别连接转台导向杆5,托盘1的中央设有预定位结构3,所述的预定位结构3呈圆环形结构;位于预定位结构3的内侧设有若干壳体定位销2;位于预定位结构3的左右两侧分别设有夹爪导向块4。As shown in Figures 1 and 2, turntable guide rods 5 are connected to the bottom of the tray 1 on all sides, and a pre-positioning structure 3 is provided in the center of the tray 1. The pre-positioning structure 3 is a circular ring structure; a number of shell positioning pins 2 are provided on the inner side of the pre-positioning structure 3; and clamping claw guide blocks 4 are provided on the left and right sides of the pre-positioning structure 3.
预定位结构3由3块弧形凸台3-1组合而成,弧形凸台3-1的两端为斜坡形结构,位于弧形凸台3-1的中部设有矩形凹槽3-2,矩形凹槽3-2的内侧设有圆弧形凹槽3-2。The pre-positioning structure 3 is composed of three arc-shaped bosses 3-1. The two ends of the arc-shaped boss 3-1 are sloped structures. A rectangular groove 3-2 is provided in the middle of the arc-shaped boss 3-1, and a circular arc-shaped groove 3-2 is provided inside the rectangular groove 3-2.
相邻两弧形凸台3-1组成的间隙为预定位导向区域3-4。The gap formed by two adjacent arc-shaped bosses 3 - 1 is a pre-positioning guide area 3 - 4 .
弧形凸台3-1的一侧为块状凸台结构,弧形凸台3-1的另一侧为L型凸台结构。One side of the arc-shaped boss 3 - 1 is a block-shaped boss structure, and the other side of the arc-shaped boss 3 - 1 is an L-shaped boss structure.
托盘1为矩形结构。The tray 1 is a rectangular structure.
壳体定位销2至少设有2个,壳体定位销2嵌入至预定位结构3的L型凸台结构内。At least two housing positioning pins 2 are provided, and the housing positioning pins 2 are embedded in the L-shaped boss structure of the pre-positioning structure 3 .
夹爪导向块4上设有导向孔4-1,并且夹爪导向块4通过导向孔4-1与机械手的导向销配合连接。A guide hole 4 - 1 is provided on the clamping jaw guide block 4 , and the clamping jaw guide block 4 is connected with a guide pin of the manipulator through the guide hole 4 - 1 .
如图1所示,托盘1由转台导向杆5与加工转台进行定位,其上的夹爪导向块4用于机械手的导向定位。如图2所示,预定位结构3的三个圈出的结构(即预定位导向区域3-4)起主要预定位作用。在放置壳体零件时,如图3所示,壳体下方的三个塑料柱会由空隙上的光滑大倒角进行导向后插入空隙中从而纠正物料在料箱中的位置偏差,对壳体进行初定位。当机械手将壳体物料抓取放置到托盘上方5mm时会松开物料,在壳体自由下落过程中,经预定位结构3对壳体位置进行纠正后,壳体定位销2会导入到壳体的工艺定位孔中从而完成精确定位,满足后道加工装配工序的位置要求。As shown in Figure 1, the pallet 1 is positioned by the turntable guide rod 5 and the processing turntable, and the clamp guide block 4 thereon is used for guiding and positioning of the manipulator. As shown in Figure 2, the three circled structures of the pre-positioning structure 3 (i.e., the pre-positioning guide area 3-4) play a major pre-positioning role. When placing the shell parts, as shown in Figure 3, the three plastic columns under the shell will be guided by the smooth large chamfer on the gap and then inserted into the gap to correct the position deviation of the material in the material box and perform initial positioning of the shell. When the manipulator grabs the shell material and places it 5mm above the pallet, it will release the material. During the free fall of the shell, after the pre-positioning structure 3 corrects the position of the shell, the shell positioning pin 2 will be introduced into the process positioning hole of the shell to complete the precise positioning and meet the position requirements of the subsequent processing and assembly process.
通过此结构,将原本机器人抓取物料先进行预定位,后再抓取进行精确定位过程合并为一步达到装配定位要求,优化机器人运行路径,降低运行节拍。Through this structure, the original process of the robot grabbing the material for pre-positioning and then grabbing for precise positioning is combined into one step to meet the assembly positioning requirements, optimize the robot's operation path, and reduce the operation rhythm.
本实用新型结构简单易懂,容易实施。已经成功应用于转向机ECU的装配生产,使用结果满足要求。The utility model has a simple structure, is easy to understand, and is easy to implement. It has been successfully applied to the assembly and production of steering gear ECU, and the use results meet the requirements.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323151508.5U CN221517506U (en) | 2023-11-22 | 2023-11-22 | A quick positioning structure for steering gear ECU housing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323151508.5U CN221517506U (en) | 2023-11-22 | 2023-11-22 | A quick positioning structure for steering gear ECU housing |
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| CN221517506U true CN221517506U (en) | 2024-08-13 |
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|---|---|---|---|
| CN202323151508.5U Active CN221517506U (en) | 2023-11-22 | 2023-11-22 | A quick positioning structure for steering gear ECU housing |
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2023
- 2023-11-22 CN CN202323151508.5U patent/CN221517506U/en active Active
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