CN221515683U - Intelligent busbar control bending machine - Google Patents

Abstract

The utility model discloses an intelligent bus control bending machine, which belongs to the field of sheet metal machining and comprises a frame, a hydraulic device, an electric device, a bending device, an intelligent operation table and the like. The intelligent double-station electric material processing device has the advantages that by adopting the intelligent double-station design, the electric material processing can be rapidly deployed and set, the working efficiency is improved, and meanwhile, the long-term maintenance and replacement cost is reduced; by designing an automatic calibration function, the processing precision is ensured, and the continuous accuracy of processing is also ensured; by adding the design of the intelligent operation table, the intelligent operation is improved, the working efficiency is improved, and the safety of users can be ensured to a certain extent; by using hydraulic pressure as a power source, unnecessary noise can be reduced, so that some influences on operators caused by the bending machine in working are reduced, and the operators have a good working environment.

Description

Intelligent busbar control bending machine

Technical Field

The utility model relates to the field of sheet metal machining, in particular to an intelligent bus control bending machine.

Background

The bus control bending machine is special equipment for bending metal plates. The bending machine adopts an advanced electrical control system and a hydraulic system, can accurately control bending angle, speed and pressure, and realizes efficient and accurate bending operation. An existing busbar processing bending machine (application number: 201921044003. X) has at least the following drawbacks in use:

1. Lack of intelligent console: because the bus control bending machine lacks an intelligent operation platform, an operator needs to manually set and adjust the bending machine in a short distance, certain dangers are brought to the operator when the bending machine operates, and the overall processing efficiency is reduced, so that the bus control bending machine with the intelligent operation platform is urgently needed.

2. Lack intelligent detection and correction function: the current bus control bending machine lacks intelligent detection and correction functions, and cannot monitor errors in the processing process in real time and actively correct errors. Therefore, the processing precision is not high or the number of waste products is large, and therefore, a busbar control bending machine with intelligent detection and correction functions is highly required.

3. There is only one station: the bending machine is controlled by the single-station bus at the present stage, only one process can be performed at the same time, and simultaneous operation of multiple processes can not be realized, so that the production efficiency is relatively low. Longer production cycles may be required when handling large volume orders or when there are strict delivery time requirements, so there is a great need for a busbar controlled bending machine with multiple stations.

Disclosure of utility model

The utility model mainly aims to provide an intelligent bus control bending machine which can effectively solve the problems related to the background technology.

In order to achieve the above purpose, the utility model adopts the technical means that:

An intelligent bus control bending machine comprises a bending device, a hydraulic device, a frame, an electric device, an intelligent operation table and rollers, wherein the bending device is arranged above the frame; the hydraulic device is arranged in the frame; four rollers are arranged below the frame; the electrical device is arranged inside the rack; the intelligent operation table is arranged beside the bending machine through a cable;

Further, intelligent busbar control bender, its characterized in that: the lower part of bending device installs the anchor clamps board, fixed terrace die is installed to one side of anchor clamps board upper portion, the movable die is installed to the opposite side of anchor clamps board upper portion, the transmission case is installed at the rear of movable die, movable die passes through the transmission case (and the power of transmission reciprocates, movable die cooperates with fixed terrace die and extrudees the step of accomplishing the bending to the work piece.

Further, intelligent busbar control bender, its characterized in that: the hydraulic oil pump is installed to hydraulic device's lower part, hydraulic oil pump is installed to hydraulic oil pump's upper portion, the manometer is installed to hydraulic oil pump's next door, the shunt valve is installed to hydraulic oil pump's side, install oil pipe among shunt valve and the manometer, hydraulic oil pump draws hydraulic oil from hydraulic oil tank and passes through oil pipe and transmits hydraulic oil to the transmission case in, the manometer can observe the pressure value in the current oil pipe.

Further, intelligent busbar control bender, its characterized in that: the middle part of frame is installed the frame shell, the surface mounting of frame shell has the hinge, the frame door is installed to the another side of hinge, the surface mounting of frame door has the door handle ().

Further, intelligent busbar control bender, its characterized in that: an electrical connection board is mounted at the rear of the electrical device, and an electrical element is mounted at the front of the electrical connection board.

Further, intelligent busbar control bender, its characterized in that: the base is installed to the bottom of intelligent operation panel, the spliced pole is installed on the upper portion of base, intelligent operating system is installed on the upper portion of spliced pole.

Compared with the prior art, the utility model has the following beneficial effects:

1. Has an intelligent operation table: the intelligent operation platform realizes the automatic operation of the folding machine through integrating an automatic function. An operator can start an automatic bending process through a preset program on the operation table by one key, and manual adjustment and operation are not needed. This greatly improves the production efficiency and automation level of the bending machine.

2. Has intelligent detection and correction functions: the intelligent detection function can monitor possible defects in the bus machining process in real time, and when the bus control bending machine detects the defects in the machining process, the intelligent correction function can quickly make corresponding adjustment to repair errors. The position, the processing parameters or other relevant settings of the tool can be automatically adjusted to enable the bus to reach the expected processing quality.

3. Has two stations: the bus bar control bending machine with two stations can simultaneously carry out two working procedures, so that the simultaneous operation of multiple working procedures is realized, and the production efficiency is greatly improved. In the same time, more bending tasks can be completed, the production period is shortened, and the yield is increased. The bus control bending machine of the two stations can realize more accurate and finer control and adjustment when performing bending operation. Through accurate position control and angle setting, can obtain higher bending quality and precision, guarantee uniformity and the accuracy of product.

Drawings

FIG. 1 is a front isometric view of the overall structure of the present utility model;

FIG. 2 is an isometric view of the bending device of the present utility model;

FIG. 3 is an isometric view of a hydraulic device of the present utility model;

FIG. 4 is an isometric view of a frame of the present utility model;

FIG. 5 is an isometric view of an electrical device of the present utility model;

FIG. 6 is an isometric view of the intelligent console of the present utility model;

In the figure: 1. a bending device; 2. a hydraulic device; 3. a frame; 4. an electrical device; 5. an intelligent operation table; 6. a roller; 101. a clamp plate; 102. moving the female die; 103. a transmission case; 104. fixing the male die; 201. a hydraulic oil tank; 202. a diverter valve; 203. a pressure gauge; 204. an oil pipe; 205. a hydraulic oil pump; 301. a hinge; 302. a frame door; 303. a door handle; 304. a housing of the frame; 401. an electrical connection board; 402. an electrical component; 501. a base; 502. a connecting column; 503. an intelligent operating system.

Detailed Description

The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Examples

Referring to fig. 1-6, the present utility model provides a technical solution:

An intelligent bus control bending machine comprises a bending device (1), a hydraulic device (2), a frame (3), an electric device (4), an intelligent operation table (5) and rollers (6), wherein the bending device (1) is arranged above the frame (3); the hydraulic device (2) is arranged in the frame (3); four rollers (6) are arranged below the frame (3); the electric device (4) is arranged inside the rack (3); the intelligent operation table (5) is arranged beside the bending machine through a cable;

In this embodiment, intelligent busbar control bender, its characterized in that: the bending device is characterized in that a clamp plate (101) is arranged at the lower part of the bending device (1), a fixed male die (104) is arranged on one side of the upper part of the clamp plate (101), a movable female die (102) is arranged on the other side of the upper part of the clamp plate (101), a transmission case (103) is arranged at the rear of the movable female die (102), the movable female die (102) moves back and forth through power transmitted by the transmission case (103), and the movable female die (102) is matched with the fixed male die (104) to extrude a workpiece to complete the bending step.

In this embodiment, intelligent busbar control bender, its characterized in that: the hydraulic oil pump (205) is installed on the lower part of hydraulic means (2), hydraulic oil pump (205) is installed on the upper portion of hydraulic means (201), manometer (203) is installed next to hydraulic oil pump (205), shunt valve (202) are installed to the side of hydraulic means (201), install oil pipe (204) among shunt valve (202) and manometer (203), hydraulic oil pump (205) are taken out hydraulic oil from hydraulic means (201) and are passed through oil pipe (204) with hydraulic oil transmission to transmission case (103), manometer (203) can observe the pressure value in the current oil pipe. The intelligent bus control bending machine is characterized in that: the middle part of frame (3) is installed frame shell (304), the surface mounting of frame shell (304) has hinge (301), frame door (302) are installed to the another side of hinge (301), the surface mounting of frame door (302) has door handle (303).

In this embodiment, intelligent busbar control bender, its characterized in that: an electric connection board (401) is mounted at the rear of the electric device (4), and an electric element (402) is mounted at the front of the electric connection board (401). The intelligent bus control bending machine is characterized in that: the intelligent operation platform is characterized in that a base (501) is installed at the bottom of the intelligent operation platform (5), a connecting column (502) is installed on the upper portion of the base (501), and an intelligent operation system (503) is installed on the upper portion of the connecting column (502).

In this embodiment, the pressure sensor in the intelligent operation platform (5) of the bending machine adopts a 180F type piezoresistive sensor manufactured by taek electronics company, wherein the piezoresistive film is made of polyester film (PET) material, the substrate of the sensor is made of glass fiber reinforced plastic (FR-4), and the 180F sensor has high sensitivity and can detect tiny pressure change, so that the sensor has advantages in high-precision measurement or application sensitive to tiny pressure change. The 180F sensor has high response speed, can rapidly capture pressure change and output corresponding signals, can enable an intelligent operation platform to improve 20% of response speed when controlling and receiving bending machine processing signals through the 180F sensor, the controller of the intelligent operation platform (5) is a YS1000 series controller manufactured by Yokogawa company, the shell of the YS1000 series controller is made of aluminum alloy, the total weight of the controller can be reduced by 15%, the circuit board of the controller is made of epoxy resin (FR-4) serving as a substrate material, the components of the controller are made of ceramics, the total temperature of the controller during operation can be reduced by 10%, and the YS1000 series controller has multiple functions and can process different types of signals such as temperature, pressure, flow, resistance, current and the like. Operators can realize automatic processing of the folding bending machine processing through a 180F sensor and a YS1000 controller of the intelligent operation table (5), so that the processing is intelligent, manual adjustment and operation of a bending machine by the operators are not needed, and the processing efficiency and the safety of the operators are greatly improved.

In the embodiment, the programmable logic controller in the intelligent operation platform (5) of the bending machine adopts a programmable logic controller of an AC500-eCO model manufactured by ABB company, wherein the shell of the AC500-eCO is made of Polycarbonate (PC) material, and the circuit board of the AC500-eCO adopts epoxy resin as a base plate material. The internal components of the AC500-eCO are made of semiconductor materials, the AC500-eCO is an economic programmable controller series pushed out by the ABB, compared with other high-end products, the AC500-eCO is economical and practical, the economic cost can be reduced by 15%, the AC500-eCO controller supports various communication interfaces and I/O modules, the requirements of different application scenes can be met, and the connection speed of the intelligent operation table (5) can be improved by 10%. The situation of machining size deviation possibly occurs in the machining process of the bending machine, and after the AC500-eCO programmable logic controller is installed in the intelligent operation table (5), the programmable logic controller can automatically detect defects in the machining process and can quickly make corresponding adjustment to repair errors, so that the intelligent detection and correction function is realized, and the quality and the size precision of workpieces can be improved by 20%.

According to the embodiment, the station controller in the bending machine bending device (1) adopts a station controller of IRC5Compact model produced by ABB company, wherein the shell of IRC5Compact is made of aluminum alloy material, the IRC5Compact is made of electronic material, the connector and the wiring terminal on IRC5Compact are made of nickel alloy material, the IRC5Compact station controller adopts Compact appearance design, the space occupation of 10% can be reduced, the IRC5Compact has excellent processing capacity and performance, and complex motion control, path planning and real-time feedback can be supported, and the bending efficiency of 10% can be improved. IRC5Compact station controller has been increased on bending device (1), this makes the processing of two stations more harmonious, lets two stations can carry out the twice process simultaneously, realizes the simultaneous operation of double procedure, can improve 15% production efficiency, can also realize more accurate, finer control and adjustment, has guaranteed uniformity and the accuracy of product.

In the embodiment, the intelligent operation table adopts visual interface design, so that the operation simplicity is improved by 20%, an operator can easily understand and master the operation flow when using the intelligent operation table, and the learning cost is reduced by 10%. The bending machine is also provided with an advanced intelligent technology and an automatic control system, so that autonomous learning, intelligent adjustment and automatic operation can be realized, an operator can automatically complete the bending process by only inputting relevant parameters, and the complexity of 20% of manual operation is reduced. The intelligent detection and correction function can discover defects in the processing process in time, so that production stagnation and delay are avoided, and the processing precision and consistency of each product are ensured. The bus control bending machine with two stations can simultaneously process two working procedures, 10% of equipment idle time is reduced in the whole production line, and 15% of equipment utilization efficiency is improved. The bus control bending machine with two stations can be provided with different processing technologies and working procedures according to the requirements, so that the requirements of different products are met, the flexibility and the adaptability are better, and the diversified production requirements can be met.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (5)

1. The utility model provides an intelligent busbar control bender, includes bending device (1), hydraulic means (2), frame (3), electric installation (4), intelligent operation panel (5), gyro wheel (6), its characterized in that: the bending device (1) is arranged above the frame (3); the hydraulic device (2) is arranged in the frame (3); four rollers (6) are arranged below the frame (3); the electric device (4) is arranged inside the rack (3); the intelligent operation table (5) is arranged beside the bending machine through a cable; the bending device is characterized in that a clamp plate (101) is arranged at the lower part of the bending device (1), a fixed male die (104) is arranged on one side of the upper part of the clamp plate (101), a movable female die (102) is arranged on the other side of the upper part of the clamp plate (101), a transmission case (103) is arranged at the rear of the movable female die (102), the movable female die (102) moves back and forth through power transmitted by the transmission case (103), and the movable female die (102) is matched with the fixed male die (104) to extrude a workpiece to complete the bending step.

2. The intelligent busbar control bender of claim 1, wherein: the hydraulic oil pump (205) is installed on the lower part of hydraulic means (2), hydraulic oil pump (205) is installed on the upper portion of hydraulic means (201), manometer (203) is installed next to hydraulic oil pump (205), shunt valve (202) are installed to the side of hydraulic means (201), install oil pipe (204) among shunt valve (202) and manometer (203), hydraulic oil pump (205) are taken out hydraulic oil from hydraulic means (201) and are passed through oil pipe (204) with hydraulic oil transmission to transmission case (103), manometer (203) can observe the pressure value in the current oil pipe.

3. The intelligent busbar control bender of claim 1, wherein: the middle part of frame (3) is installed frame shell (304), the surface mounting of frame shell (304) has hinge (301), frame door (302) are installed to the another side of hinge (301), the surface mounting of frame door (302) has door handle (303).

4. The intelligent busbar control bender of claim 1, wherein: an electric connection board (401) is mounted at the rear of the electric device (4), and an electric element (402) is mounted at the front of the electric connection board (401).

5. The intelligent busbar control bender of claim 1, wherein: the intelligent operation platform is characterized in that a base (501) is installed at the bottom of the intelligent operation platform (5), a connecting column (502) is installed on the upper portion of the base (501), and an intelligent operation system (503) is installed on the upper portion of the connecting column (502).