CN221509290U - Motor and air compressor - Google Patents

Motor and air compressor Download PDF

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Publication number
CN221509290U
CN221509290U CN202323288893.8U CN202323288893U CN221509290U CN 221509290 U CN221509290 U CN 221509290U CN 202323288893 U CN202323288893 U CN 202323288893U CN 221509290 U CN221509290 U CN 221509290U
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motor
channel
cooling
end cover
rear end
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马子超
付国柱
黄侠昌
伍尚权
郑克强
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Kaibang Motor Manufacture Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Kaibang Motor Manufacture Co Ltd
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Abstract

The utility model provides a motor and an air compressor, wherein the motor comprises: a housing; the front flange and the rear end cover are respectively arranged at the opposite ends of the shell so as to jointly enclose an installation space; the rotor and the stator are sleeved outside the rotor, and the rotor and the stator are both positioned in the installation space; the motor comprises a motor and a shell, wherein a first shell cooling channel for circulating a first cooling medium and a second shell cooling channel for circulating a second cooling medium are arranged on the shell at intervals, so that the problem that the heat dissipation efficiency of a heat dissipation mode of a motor of the air compressor in the prior art is low is solved.

Description

电机及空气压缩机Motor and air compressor

技术领域Technical Field

本实用新型涉及电机技术领域,具体而言,涉及一种电机及空气压缩机。The utility model relates to the technical field of motors, and in particular to a motor and an air compressor.

背景技术Background Art

螺杆空气压缩机通常采用电机驱动,在运行过程中,电机的转速、转矩密度和功率密度越高,其产生的热量也越高,因此电机的散热和冷却结构对于电机的可靠稳定高效运行是必不可少的设置。Screw air compressors are usually driven by electric motors. During operation, the higher the motor speed, torque density and power density, the higher the heat it generates. Therefore, the heat dissipation and cooling structure of the motor are essential settings for the reliable, stable and efficient operation of the motor.

目前,电机的冷却方式可分为风冷、水冷和油冷,油冷式电机凭借天然的电气绝缘和结构设计自由度高等优点成为高性能电机的冷却方案的首选,其不足之处在于油的价格比较贵;水冷式电机应用由于水介质比热较大,带走热量的效果好,传热、冷却特性和经济性比油较好,基本不增加噪音,水本身无爆炸和有毒等风险且易于制备等优点也较为广泛,其缺点在于水可以导电,需要设置特定的螺旋流道,不能像油一样进入电机内部或通过浸没等方式进行冷却。At present, the cooling methods of motors can be divided into air cooling, water cooling and oil cooling. Oil-cooled motors have become the first choice for cooling solutions for high-performance motors due to their natural electrical insulation and high freedom of structural design. Their disadvantage is that oil is relatively expensive. Water-cooled motors are widely used because water has a large specific heat, can carry away heat well, has better heat transfer, cooling characteristics and economy than oil, basically does not increase noise, and water itself has no risks of explosion and toxicity and is easy to prepare. Their disadvantage is that water can conduct electricity, so a specific spiral flow channel needs to be set up. It cannot enter the interior of the motor like oil or be cooled by immersion.

现在行业内主流的空气压缩机的电机的散热方式多采用油冷,电机的机壳外部设置有进油孔与出油孔,机壳与空气压缩机的辅助系统共同形成冷却回路,运行时在压差的作用下经过冷却的低温润滑油从机壳的进油孔流入,经过机壳中的散热流道后从出油孔流出,以带走电机产生热量。但是,这种仅通过一条散热流道来对电机进行散热的散热方式的散热效率较低,容易导致电机工作过程中电流产生的热余量积累不易散发,从而造成电机的温升过高,甚至会发生电机烧毁的现象。At present, the heat dissipation method of the motor of the mainstream air compressor in the industry mostly adopts oil cooling. The motor casing is provided with an oil inlet and an oil outlet. The casing and the auxiliary system of the air compressor form a cooling circuit together. During operation, the cooled low-temperature lubricating oil flows into the oil inlet of the casing under the action of the pressure difference, and flows out from the oil outlet after passing through the heat dissipation channel in the casing to take away the heat generated by the motor. However, this heat dissipation method of dissipating the heat of the motor through only one heat dissipation channel has a low heat dissipation efficiency, which easily leads to the accumulation of heat surplus generated by the current during the operation of the motor, which is difficult to dissipate, resulting in excessive temperature rise of the motor, and even the phenomenon of motor burning.

实用新型内容Utility Model Content

本实用新型的主要目的在于提供一种电机及空气压缩机,以解决现有技术中的空气压缩机的电机的散热方式的散热效率较低的问题。The main purpose of the utility model is to provide a motor and an air compressor to solve the problem of low heat dissipation efficiency of the heat dissipation method of the motor of the air compressor in the prior art.

为了实现上述目的,根据本实用新型的一个方面,提供了一种电机,包括:机壳;前法兰和后端盖,前法兰和后端盖分别设置在机壳的相对两端,以共同围成安装空间;转子和定子,定子套设在转子外,转子和定子均位于安装空间内;其中,机壳上间隔设置有用于供第一冷却介质流通的第一机壳冷却通道和用于供第二冷却介质流通的第二机壳冷却通道。In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a motor is provided, comprising: a casing; a front flange and a rear end cover, the front flange and the rear end cover are respectively arranged at opposite ends of the casing to jointly enclose an installation space; a rotor and a stator, the stator is arranged outside the rotor, and the rotor and the stator are both located in the installation space; wherein a first casing cooling channel for circulating a first cooling medium and a second casing cooling channel for circulating a second cooling medium are arranged on the casing at intervals.

进一步地,第一机壳冷却通道包括环绕电机的轴线设置的第一螺旋流道;第二机壳冷却通道包括环绕电机的轴线设置的第二螺旋流道;其中,第一螺旋流道套设在第二螺旋流道外。Furthermore, the first casing cooling channel includes a first spiral flow channel arranged around the axis of the motor; the second casing cooling channel includes a second spiral flow channel arranged around the axis of the motor; wherein the first spiral flow channel is sleeved outside the second spiral flow channel.

进一步地,后端盖上设置有后端盖冷却通道,后端盖冷却通道的入口与外部冷却装置的出口连通,后端盖冷却通道的出口与安装空间连通;前法兰上设置有前法兰冷却通道,前法兰冷却通道的入口与安装空间连通,前法兰冷却通道的出口与外部冷却装置的入口连通。Furthermore, a rear end cover cooling channel is provided on the rear end cover, the inlet of the rear end cover cooling channel is connected to the outlet of the external cooling device, and the outlet of the rear end cover cooling channel is connected to the installation space; a front flange cooling channel is provided on the front flange, the inlet of the front flange cooling channel is connected to the installation space, and the outlet of the front flange cooling channel is connected to the inlet of the external cooling device.

进一步地,转子包括转子轴和套设在转子轴上的转子铁芯,转子轴为空心圆轴,转子轴的内孔的两端分别与后端盖冷却通道的出口和前法兰冷却通道的入口连通;和/或定子包括定子铁芯,定子铁芯的外周面上设置有凹槽,凹槽与机壳共同围成定子冷却流道,定子冷却流道的两端分别与后端盖冷却通道的出口和前法兰冷却通道的入口连通。Further, the rotor includes a rotor shaft and a rotor core sleeved on the rotor shaft, the rotor shaft is a hollow circular shaft, and the two ends of the inner hole of the rotor shaft are respectively connected to the outlet of the rear end cover cooling channel and the inlet of the front flange cooling channel; and/or the stator includes a stator core, and a groove is arranged on the outer peripheral surface of the stator core, and the groove and the casing together form a stator cooling channel, and the two ends of the stator cooling channel are respectively connected to the outlet of the rear end cover cooling channel and the inlet of the front flange cooling channel.

进一步地,凹槽的延伸方向平行于电机的轴线;和/或凹槽的数量为多个,多个凹槽环绕电机的轴线间隔设置。Furthermore, the extending direction of the groove is parallel to the axis of the motor; and/or the number of the grooves is multiple, and the multiple grooves are arranged at intervals around the axis of the motor.

进一步地,转子包括套设在转子轴的靠近后端盖的一端的轴承;后端盖包括端盖本体和设置在端盖本体的靠近前法兰的一侧的轴承安装部;其中,轴承安装部上设置有用于安装轴承的轴承安装槽,后端盖冷却通道设置在端盖本体上且与轴承安装槽连通,以通过轴承安装槽与转子轴的内孔的第一端连通。Furthermore, the rotor includes a bearing sleeved on one end of the rotor shaft near the rear end cover; the rear end cover includes an end cover body and a bearing mounting portion arranged on one side of the end cover body near the front flange; wherein a bearing mounting groove for mounting the bearing is provided on the bearing mounting portion, and the rear end cover cooling channel is provided on the end cover body and is connected with the bearing mounting groove so as to be connected with the first end of the inner hole of the rotor shaft through the bearing mounting groove.

进一步地,后端盖冷却通道包括相连通的第一通道段和第二通道段,第一通道段为沿转子轴的径向延伸的第一条形通道段,第二通道段为环绕电机的轴线设置的第一环形通道段;其中,第一通道段的一端为后端盖入口,第一通道段的另一端与轴承安装槽连通以作为第一后端盖出口;第二通道段的靠近前法兰的一侧设置有第二后端盖出口。Furthermore, the rear end cover cooling channel includes a first channel section and a second channel section that are connected to each other, the first channel section is a first strip-shaped channel section extending radially along the rotor shaft, and the second channel section is a first annular channel section arranged around the axis of the motor; wherein, one end of the first channel section is the rear end cover inlet, and the other end of the first channel section is connected to the bearing mounting groove to serve as the first rear end cover outlet; a second rear end cover outlet is arranged on one side of the second channel section close to the front flange.

进一步地,前法兰包括法兰本体和设置在法兰本体的靠近后端盖的一侧的环形凸缘,前法兰冷却通道设置在法兰本体上且与环形凸缘的内孔连通,以通过环形凸缘的内孔与转子轴的内孔的第二端连通。Furthermore, the front flange includes a flange body and an annular flange arranged on one side of the flange body close to the rear end cover, and the front flange cooling channel is arranged on the flange body and connected to the inner hole of the annular flange so as to be connected to the second end of the inner hole of the rotor shaft through the inner hole of the annular flange.

进一步地,前法兰冷却通道包括相连通的第三通道段和第四通道段,第三通道段为沿转子轴的径向延伸的第二条形通道段,第四通道段为环绕电机的轴线设置的第二环形通道段;其中,第三通道段的一端为前法兰出口,第三通道段的另一端与环形凸缘的内孔连通以作为第一前法兰入口;第四通道段的靠近前法兰的一侧设置有第二前法兰入口。Furthermore, the front flange cooling channel includes a third channel section and a fourth channel section that are connected to each other, the third channel section is a second strip channel section extending radially along the rotor shaft, and the fourth channel section is a second annular channel section arranged around the axis of the motor; wherein, one end of the third channel section is the front flange outlet, and the other end of the third channel section is connected to the inner hole of the annular flange to serve as the first front flange inlet; a second front flange inlet is arranged on one side of the fourth channel section close to the front flange.

根据本实用新型的另一方面,提供了一种空气压缩机,包括上述的电机,空气压缩机还包括:冷却器;第一外部冷却管道和设置在第一外部冷却管道上的第一抽液泵,第一外部冷却管道的入口和出口分别与电机的机壳上的第一机壳冷却通道的出口和入口连接;第二外部冷却管道和设置在第二外部冷却管道上的第二抽液泵,第二外部冷却管道的入口和出口分别与电机的机壳上的第二机壳冷却通道的出口和入口连接;其中,第一外部冷却管道和第二外部冷却管道间隔设置且均经过冷却器。According to another aspect of the utility model, an air compressor is provided, comprising the above-mentioned motor, and the air compressor also includes: a cooler; a first external cooling pipe and a first liquid pump arranged on the first external cooling pipe, the inlet and outlet of the first external cooling pipe are respectively connected to the outlet and inlet of the first casing cooling channel on the casing of the motor; a second external cooling pipe and a second liquid pump arranged on the second external cooling pipe, the inlet and outlet of the second external cooling pipe are respectively connected to the outlet and inlet of the second casing cooling channel on the casing of the motor; wherein the first external cooling pipe and the second external cooling pipe are arranged at intervals and both pass through the cooler.

应用本实用新型的技术方案,本实用新型的电机包括:机壳;前法兰和后端盖,前法兰和后端盖分别设置在机壳的相对两端,以共同围成安装空间;转子和定子,定子套设在转子外,转子和定子均位于安装空间内;其中,机壳上间隔设置有用于供第一冷却介质流通的第一机壳冷却通道和用于供第二冷却介质流通的第二机壳冷却通道。这样,本实用新型的电机通过在机壳上设置第一机壳冷却通道和第二机壳冷却通道,提高了电机的散热效率,有效地解决了现有技术中的空气压缩机的电机的散热方式的散热效率较低的问题,提高了电机的功率密度,增大电机的电流密度,提高了电机工作效率和运行稳定性,进而提高了具有本实用新型的电机的空压机的工作效率,实现了节能的目的。Applying the technical solution of the utility model, the motor of the utility model comprises: a casing; a front flange and a rear end cover, the front flange and the rear end cover are respectively arranged at opposite ends of the casing to enclose an installation space together; a rotor and a stator, the stator is sleeved outside the rotor, and the rotor and the stator are both located in the installation space; wherein, the casing is provided with a first casing cooling channel for the circulation of a first cooling medium and a second casing cooling channel for the circulation of a second cooling medium. In this way, the motor of the utility model improves the heat dissipation efficiency of the motor by arranging the first casing cooling channel and the second casing cooling channel on the casing, effectively solves the problem of low heat dissipation efficiency of the heat dissipation method of the motor of the air compressor in the prior art, improves the power density of the motor, increases the current density of the motor, improves the working efficiency and operation stability of the motor, and thus improves the working efficiency of the air compressor with the motor of the utility model, achieving the purpose of energy saving.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

图1示出了根据本实用新型的电机的实施例的剖视图;FIG1 shows a cross-sectional view of an embodiment of a motor according to the present utility model;

图2示出了图1所示的电机中的第一部分冷却液的流动示意图;FIG2 is a schematic diagram showing the flow of the first portion of the coolant in the motor shown in FIG1 ;

图3示出了图1所示的电机中的第二部分冷却液的流动示意图;FIG3 is a schematic diagram showing the flow of the second portion of the coolant in the motor shown in FIG1 ;

图4示出了图1所示的电机的结构示意图;FIG4 shows a schematic structural diagram of the motor shown in FIG1 ;

图5示出了图1所示的电机的前法兰的仰视图;FIG5 shows a bottom view of the front flange of the motor shown in FIG1 ;

图6示出了图1所示的电机的后端盖的俯视图;FIG6 shows a top view of the rear end cover of the motor shown in FIG1 ;

图7示出了图1所示的电机的转子的主视图;FIG7 shows a front view of the rotor of the motor shown in FIG1 ;

图8示出了图1所示的电机的定子的主视图。FIG. 8 shows a front view of the stator of the motor shown in FIG. 1 .

其中,上述附图包括以下附图标记:The above drawings include the following reference numerals:

1、机壳;11、第一机壳冷却通道;111、第一机壳入口;112、第一机壳出口;12、第二机壳冷却通道;121、第二机壳入口;122、第二机壳出口;1. Casing; 11. First casing cooling channel; 111. First casing inlet; 112. First casing outlet; 12. Second casing cooling channel; 121. Second casing inlet; 122. Second casing outlet;

2、前法兰;21、前法兰冷却通道;211、第三通道段;212、第四通道段;22、前法兰出口;23、前法兰入口;231、第一前法兰入口;232、第二前法兰入口;201、法兰本体;202、环形凸缘;2. front flange; 21. front flange cooling channel; 211. third channel section; 212. fourth channel section; 22. front flange outlet; 23. front flange inlet; 231. first front flange inlet; 232. second front flange inlet; 201. flange body; 202. annular flange;

3、后端盖;31、后端盖冷却通道;311、第一通道段;312、第二通道段;32、后端盖入口;33、后端盖出口;331、第一后端盖出口;332、第二后端盖出口;301、端盖本体;302、轴承安装部;303、轴承安装槽;3. rear end cover; 31. rear end cover cooling channel; 311. first channel section; 312. second channel section; 32. rear end cover inlet; 33. rear end cover outlet; 331. first rear end cover outlet; 332. second rear end cover outlet; 301. end cover body; 302. bearing mounting portion; 303. bearing mounting groove;

4、转子;41、转子轴;42、转子铁芯;43、轴承;4. rotor; 41. rotor shaft; 42. rotor core; 43. bearing;

5、定子;51、定子铁芯;52、凹槽;53、定子冷却流道;5. stator; 51. stator core; 52. groove; 53. stator cooling channel;

6、机头。6. Machine head.

具体实施方式DETAILED DESCRIPTION

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

如图1至图8所示,本实用新型提供了一种电机,包括:机壳1;前法兰2和后端盖3,前法兰2和后端盖3分别设置在机壳1的相对两端,以共同围成安装空间;转子4和定子5,定子5套设在转子4外,转子4和定子5均位于安装空间内;其中,机壳1上间隔设置有用于供第一冷却介质流通的第一机壳冷却通道11和用于供第二冷却介质流通的第二机壳冷却通道12。As shown in Figures 1 to 8, the utility model provides a motor, including: a casing 1; a front flange 2 and a rear end cover 3, the front flange 2 and the rear end cover 3 are respectively arranged at opposite ends of the casing 1 to jointly enclose an installation space; a rotor 4 and a stator 5, the stator 5 is sleeved outside the rotor 4, and the rotor 4 and the stator 5 are both located in the installation space; wherein, a first casing cooling channel 11 for circulating a first cooling medium and a second casing cooling channel 12 for circulating a second cooling medium are arranged on the casing 1 at intervals.

这样,本实用新型的电机通过在机壳1上设置第一机壳冷却通道11和第二机壳冷却通道12,提高了电机的散热效率,有效地解决了现有技术中的空气压缩机的电机的散热方式的散热效率较低的问题,提高了电机的功率密度,增大电机的电流密度,提高了电机工作效率和运行稳定性,进而提高了具有本实用新型的电机的空压机的工作效率,实现了节能的目的。In this way, the motor of the utility model improves the heat dissipation efficiency of the motor by arranging the first casing cooling channel 11 and the second casing cooling channel 12 on the casing 1, effectively solving the problem of low heat dissipation efficiency of the heat dissipation method of the motor of the air compressor in the prior art, improving the power density of the motor, increasing the current density of the motor, improving the working efficiency and operation stability of the motor, thereby improving the working efficiency of the air compressor with the motor of the utility model and achieving the purpose of energy saving.

具体地,第一冷却介质为水,第二冷却介质为油,电机在运行过程中产生的热量首先经第二机壳冷却通道12中的油进行一次散热,然后第二机壳冷却通道12中的油吸收的热量会传递到第一机壳冷却通道11中的水以进行二次散热,有效地降低电机的定子的温升,降低了漆包线所需的耐温等级,降低了电机的生产成本。Specifically, the first cooling medium is water, and the second cooling medium is oil. The heat generated by the motor during operation is first dissipated through the oil in the second casing cooling channel 12, and then the heat absorbed by the oil in the second casing cooling channel 12 is transferred to the water in the first casing cooling channel 11 for secondary heat dissipation, effectively reducing the temperature rise of the stator of the motor, reducing the temperature resistance level required for the enameled wire, and reducing the production cost of the motor.

现有技术中的油冷电机的结构多为单个油冷流路且流路的截面积较大,一般工况下电机内部及表面的温度均在100℃以上,而本实用新型的电机可以有效地降低电机的定子的温升,漆包线等可以不使用过高等级的原材料制作,有效地降低了铜损,降低了电机的生产成本。The structure of the oil-cooled motor in the prior art is mostly a single oil-cooling flow path with a large cross-sectional area. Under normal working conditions, the temperature inside and on the surface of the motor is above 100°C. The motor of the utility model can effectively reduce the temperature rise of the stator of the motor, and the enameled wire does not need to be made of high-grade raw materials, which effectively reduces copper loss and reduces the production cost of the motor.

具体地,机壳1为拉伸机壳,结构简单且可靠性强,只需要保证与前法兰2和后端盖3的安装的密闭性,使得冷却介质从设置好的流路进出,便能够对电机进行有效地散热;其中,第一机壳冷却通道11和入口和出口分别为第一机壳入口111和第一机壳出口112,第一机壳入口111和第一机壳出口112沿电机的轴线方向间隔设置在机壳1的外周面上;第二机壳冷却通道12和入口和出口分别为第二机壳入口121和第二机壳出口122,第二机壳入口121和第二机壳出口122沿电机的轴线方向间隔设置在机壳1的外周面上。Specifically, the casing 1 is a stretched casing with a simple structure and high reliability. It only needs to ensure the airtightness of the installation with the front flange 2 and the rear end cover 3 so that the cooling medium can enter and exit from the set flow path to effectively dissipate the heat of the motor; wherein, the first casing cooling channel 11 and the inlet and outlet are respectively the first casing inlet 111 and the first casing outlet 112, and the first casing inlet 111 and the first casing outlet 112 are arranged on the outer peripheral surface of the casing 1 at intervals along the axial direction of the motor; the second casing cooling channel 12 and the inlet and outlet are respectively the second casing inlet 121 and the second casing outlet 122, and the second casing inlet 121 and the second casing outlet 122 are arranged on the outer peripheral surface of the casing 1 at intervals along the axial direction of the motor.

如图1至图3所示,第一机壳冷却通道11包括环绕电机的轴线设置的第一螺旋流道;第二机壳冷却通道12包括环绕电机的轴线设置的第二螺旋流道;其中,第一螺旋流道套设在第二螺旋流道外。As shown in FIG. 1 to FIG. 3 , the first casing cooling channel 11 includes a first spiral flow channel arranged around the axis of the motor; the second casing cooling channel 12 includes a second spiral flow channel arranged around the axis of the motor; wherein the first spiral flow channel is arranged outside the second spiral flow channel.

如图1至图3所示,后端盖3上设置有后端盖冷却通道31,后端盖冷却通道31的入口与外部冷却装置的出口连通,后端盖冷却通道31的出口与安装空间连通;前法兰2上设置有前法兰冷却通道21,前法兰冷却通道21的入口与安装空间连通,前法兰冷却通道21的出口与外部冷却装置的入口连通。As shown in Figures 1 to 3, a rear end cover cooling channel 31 is provided on the rear end cover 3, the inlet of the rear end cover cooling channel 31 is connected to the outlet of the external cooling device, and the outlet of the rear end cover cooling channel 31 is connected to the installation space; a front flange cooling channel 21 is provided on the front flange 2, the inlet of the front flange cooling channel 21 is connected to the installation space, and the outlet of the front flange cooling channel 21 is connected to the inlet of the external cooling device.

如图1至图3以及图7和图8所示,转子4包括转子轴41和套设在转子轴41上的转子铁芯42,转子轴41为空心圆轴,转子轴41的内孔的两端分别与后端盖冷却通道31的出口和前法兰冷却通道21的入口连通;和/或定子5包括定子铁芯51,定子铁芯51的外周面上设置有凹槽52,凹槽52与机壳1共同围成定子冷却流道53,定子冷却流道53的两端分别与后端盖冷却通道31的出口和前法兰冷却通道21的入口连通。As shown in Figures 1 to 3 and Figures 7 and 8, the rotor 4 includes a rotor shaft 41 and a rotor core 42 sleeved on the rotor shaft 41, the rotor shaft 41 is a hollow circular shaft, and the two ends of the inner hole of the rotor shaft 41 are respectively connected to the outlet of the rear cover cooling channel 31 and the inlet of the front flange cooling channel 21; and/or the stator 5 includes a stator core 51, and a groove 52 is provided on the outer peripheral surface of the stator core 51. The groove 52 and the casing 1 together form a stator cooling channel 53, and the two ends of the stator cooling channel 53 are respectively connected to the outlet of the rear cover cooling channel 31 and the inlet of the front flange cooling channel 21.

具体地,后端盖冷却通道31的出口流出的油的一部分可经过转子轴41的内孔后到达前法兰冷却通道21的入口,以在电机运行中对转子轴41进行冷却,进而带走转子4在运行过程中产生的热量,降低转子的温升,避免转子的磁钢因过热而产生退磁的风险;后端盖冷却通道31的出口流出的油的另一部分可经过定子冷却流道53后到达前法兰冷却通道21的入口,以在电机运行中对定子铁芯51进行冷却,进而带走定子5在运行过程中产生的热量。Specifically, a portion of the oil flowing out of the outlet of the rear end cover cooling channel 31 can pass through the inner hole of the rotor shaft 41 and reach the inlet of the front flange cooling channel 21, so as to cool the rotor shaft 41 during the operation of the motor, thereby taking away the heat generated by the rotor 4 during the operation, reducing the temperature rise of the rotor, and avoiding the risk of demagnetization of the rotor's magnetic steel due to overheating; another portion of the oil flowing out of the outlet of the rear end cover cooling channel 31 can pass through the stator cooling flow channel 53 and reach the inlet of the front flange cooling channel 21, so as to cool the stator core 51 during the operation of the motor, thereby taking away the heat generated by the stator 5 during the operation.

优选地,凹槽52的延伸方向平行于电机的轴线;和/或凹槽52的数量为多个,多个凹槽52环绕电机的轴线间隔设置。Preferably, the extending direction of the groove 52 is parallel to the axis of the motor; and/or there are multiple grooves 52, and the multiple grooves 52 are arranged at intervals around the axis of the motor.

如图1至图3以及图6所示,转子4包括套设在转子轴41的靠近后端盖3的一端的轴承43;后端盖3包括端盖本体301和设置在端盖本体301的靠近前法兰2的一侧的轴承安装部302;其中,轴承安装部302上设置有用于安装轴承43的轴承安装槽303,后端盖冷却通道31设置在端盖本体301上且与轴承安装槽303连通,以通过轴承安装槽303与转子轴41的内孔的第一端连通。As shown in Figures 1 to 3 and Figure 6, the rotor 4 includes a bearing 43 sleeved on one end of the rotor shaft 41 close to the rear end cover 3; the rear end cover 3 includes an end cover body 301 and a bearing mounting portion 302 arranged on one side of the end cover body 301 close to the front flange 2; wherein, a bearing mounting groove 303 for mounting the bearing 43 is provided on the bearing mounting portion 302, and the rear end cover cooling channel 31 is provided on the end cover body 301 and communicated with the bearing mounting groove 303, so as to communicate with the first end of the inner hole of the rotor shaft 41 through the bearing mounting groove 303.

具体地,后端盖冷却通道31的入口为后端盖入口32,后端盖冷却通道31的出口为后端盖出口33,后端盖出口33包括一个第一后端盖出口331和多个第二后端盖出口332。Specifically, the inlet of the rear cover cooling channel 31 is the rear cover inlet 32 , the outlet of the rear cover cooling channel 31 is the rear cover outlet 33 , and the rear cover outlet 33 includes a first rear cover outlet 331 and a plurality of second rear cover outlets 332 .

如图1至图3以及图6所示,后端盖冷却通道31包括相连通的第一通道段311和第二通道段312,第一通道段311为沿转子轴41的径向延伸的第一条形通道段,第二通道段312为环绕电机的轴线设置的第一环形通道段;其中,第一通道段311的一端为后端盖入口32,第一通道段311的另一端与轴承安装槽303连通以作为第一后端盖出口331;第二通道段312的靠近前法兰2的一侧设置有第二后端盖出口332。As shown in Figures 1 to 3 and Figure 6, the rear end cover cooling channel 31 includes a first channel section 311 and a second channel section 312 that are connected to each other. The first channel section 311 is a first strip-shaped channel section extending radially along the rotor shaft 41, and the second channel section 312 is a first annular channel section arranged around the axis of the motor; wherein, one end of the first channel section 311 is the rear end cover inlet 32, and the other end of the first channel section 311 is connected to the bearing mounting groove 303 to serve as the first rear end cover outlet 331; a second rear end cover outlet 332 is arranged on one side of the second channel section 312 close to the front flange 2.

具体地,后端盖冷却通道31的出口流出的油的一部分在到达转子轴41的内孔前会经过轴承安装槽303,可以对轴承安装槽303起到润滑作用,减少轴承43的摩擦损耗,提高轴承43的寿命,提高电机的工作效率,提高轴承寿命。Specifically, a portion of the oil flowing out of the outlet of the rear end cover cooling channel 31 will pass through the bearing mounting groove 303 before reaching the inner hole of the rotor shaft 41, which can lubricate the bearing mounting groove 303, reduce the friction loss of the bearing 43, increase the life of the bearing 43, improve the working efficiency of the motor, and increase the life of the bearing.

如图1至图3以及图5所示,前法兰2包括法兰本体201和设置在法兰本体201的靠近后端盖3的一侧的环形凸缘202,前法兰冷却通道21设置在法兰本体201上且与环形凸缘202的内孔连通,以通过环形凸缘202的内孔与转子轴41的内孔的第二端连通。As shown in Figures 1 to 3 and Figure 5, the front flange 2 includes a flange body 201 and an annular flange 202 arranged on one side of the flange body 201 close to the rear end cover 3, and the front flange cooling channel 21 is arranged on the flange body 201 and is connected to the inner hole of the annular flange 202 so as to be connected to the second end of the inner hole of the rotor shaft 41 through the inner hole of the annular flange 202.

具体地,前法兰冷却通道21的出口为前法兰出口22,前法兰冷却通道21的入口为前法兰入口23,前法兰入口23包括一个第一前法兰入口231和多个第二前法兰入口232。Specifically, the outlet of the front flange cooling channel 21 is the front flange outlet 22 , the inlet of the front flange cooling channel 21 is the front flange inlet 23 , and the front flange inlet 23 includes a first front flange inlet 231 and a plurality of second front flange inlets 232 .

如图1至图3以及图5所示,前法兰冷却通道21包括相连通的第三通道段211和第四通道段212,第三通道段211为沿转子轴41的径向延伸的第二条形通道段,第四通道段212为环绕电机的轴线设置的第二环形通道段;其中,第三通道段211的一端为前法兰出口22,第三通道段211的另一端与环形凸缘202的内孔连通以作为第一前法兰入口231;第四通道段212的靠近前法兰2的一侧设置有第二前法兰入口232。As shown in Figures 1 to 3 and Figure 5, the front flange cooling channel 21 includes a third channel section 211 and a fourth channel section 212 that are connected to each other. The third channel section 211 is a second strip channel section extending radially along the rotor shaft 41, and the fourth channel section 212 is a second annular channel section arranged around the axis of the motor; wherein, one end of the third channel section 211 is the front flange outlet 22, and the other end of the third channel section 211 is connected to the inner hole of the annular flange 202 to serve as the first front flange inlet 231; a second front flange inlet 232 is arranged on the side of the fourth channel section 212 close to the front flange 2.

本实用新型还提供了一种空气压缩机,包括上述的电机,空气压缩机还包括:冷却器;第一外部冷却管道和设置在第一外部冷却管道上的第一抽液泵,第一外部冷却管道的入口和出口分别与电机的机壳1上的第一机壳冷却通道11的出口和入口连接;第二外部冷却管道和设置在第二外部冷却管道上的第二抽液泵,第二外部冷却管道的入口和出口分别与电机的机壳1上的第二机壳冷却通道12的出口和入口连接;其中,第一外部冷却管道和第二外部冷却管道间隔设置且均经过冷却器。The utility model also provides an air compressor, comprising the above-mentioned motor, and the air compressor also includes: a cooler; a first external cooling pipeline and a first liquid pump arranged on the first external cooling pipeline, the inlet and outlet of the first external cooling pipeline are respectively connected to the outlet and inlet of the first casing cooling channel 11 on the casing 1 of the motor; a second external cooling pipeline and a second liquid pump arranged on the second external cooling pipeline, the inlet and outlet of the second external cooling pipeline are respectively connected to the outlet and inlet of the second casing cooling channel 12 on the casing 1 of the motor; wherein the first external cooling pipeline and the second external cooling pipeline are arranged at intervals and both pass through the cooler.

另外,空气压缩机还包括第三外部冷却管道和设置在冷却管道上的第三抽液泵,第三外部冷却管道经过冷却器,第三外部冷却管道的入口和出口分别与后端盖冷却通道31的出口和前法兰冷却通道21的入口连接。In addition, the air compressor also includes a third external cooling pipe and a third liquid pump arranged on the cooling pipe. The third external cooling pipe passes through the cooler, and the inlet and outlet of the third external cooling pipe are respectively connected to the outlet of the rear end cover cooling channel 31 and the inlet of the front flange cooling channel 21.

具体地,空气压缩机包括与电机连接的机头6,冷却器、第一抽液泵、第二抽液泵和第三抽液泵均位于机头6内。Specifically, the air compressor includes a head 6 connected to a motor, and a cooler, a first liquid pump, a second liquid pump and a third liquid pump are all located in the head 6 .

从以上的描述中,可以看出,本实用新型上述的实施例实现了如下技术效果:From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:

本实用新型的电机包括:机壳1;前法兰2和后端盖3,前法兰2和后端盖3分别设置在机壳1的相对两端,以共同围成安装空间;转子4和定子5,定子5套设在转子4外,转子4和定子5均位于安装空间内;其中,机壳1上间隔设置有用于供第一冷却介质流通的第一机壳冷却通道11和用于供第二冷却介质流通的第二机壳冷却通道12。这样,本实用新型的电机通过在机壳1上设置第一机壳冷却通道11和第二机壳冷却通道12,提高了电机的散热效率,有效地解决了现有技术中的空气压缩机的电机的散热方式的散热效率较低的问题,提高了电机的功率密度,增大电机的电流密度,提高了电机工作效率和运行稳定性,进而提高了具有本实用新型的电机的空压机的工作效率,实现了节能的目的。The motor of the utility model comprises: a housing 1; a front flange 2 and a rear end cover 3, the front flange 2 and the rear end cover 3 are respectively arranged at opposite ends of the housing 1 to enclose an installation space together; a rotor 4 and a stator 5, the stator 5 is sleeved outside the rotor 4, and the rotor 4 and the stator 5 are both located in the installation space; wherein, the housing 1 is provided with a first housing cooling channel 11 for the circulation of a first cooling medium and a second housing cooling channel 12 for the circulation of a second cooling medium. In this way, the motor of the utility model improves the heat dissipation efficiency of the motor by arranging the first housing cooling channel 11 and the second housing cooling channel 12 on the housing 1, effectively solves the problem of low heat dissipation efficiency of the heat dissipation method of the motor of the air compressor in the prior art, improves the power density of the motor, increases the current density of the motor, improves the working efficiency and operation stability of the motor, thereby improving the working efficiency of the air compressor having the motor of the utility model, and achieving the purpose of energy saving.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and/or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.

除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

在本申请的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims (10)

1. An electric machine, comprising:
A housing (1);
The front flange (2) and the rear end cover (3) are respectively arranged at two opposite ends of the shell (1) so as to jointly enclose an installation space;
The rotor (4) and the stator (5), the stator (5) is sleeved outside the rotor (4), and the rotor (4) and the stator (5) are both positioned in the installation space;
The shell (1) is provided with a first shell cooling channel (11) for circulating a first cooling medium and a second shell cooling channel (12) for circulating a second cooling medium at intervals.
2. An electric machine according to claim 1, characterized in that,
The first housing cooling channel (11) comprises a first spiral flow channel arranged around the axis of the motor;
The second housing cooling channel (12) comprises a second spiral flow channel arranged around the axis of the motor;
Wherein the first spiral flow passage is sleeved outside the second spiral flow passage.
3. An electric machine according to claim 1, characterized in that,
The rear end cover (3) is provided with a rear end cover cooling channel (31), an inlet of the rear end cover cooling channel (31) is communicated with an outlet of an external cooling device, and an outlet of the rear end cover cooling channel (31) is communicated with the installation space;
The front flange (2) is provided with a front flange cooling channel (21), an inlet of the front flange cooling channel (21) is communicated with the installation space, and an outlet of the front flange cooling channel (21) is communicated with an inlet of the external cooling device.
4. The motor of claim 3, wherein the motor is configured to control the motor,
The rotor (4) comprises a rotor shaft (41) and a rotor iron core (42) sleeved on the rotor shaft (41), the rotor shaft (41) is a hollow round shaft, and two ends of an inner hole of the rotor shaft (41) are respectively communicated with an outlet of the rear end cover cooling channel (31) and an inlet of the front flange cooling channel (21); and/or
The stator (5) comprises a stator core (51), a groove (52) is formed in the outer peripheral surface of the stator core (51), the groove (52) and the shell (1) jointly enclose a stator cooling flow channel (53), and two ends of the stator cooling flow channel (53) are respectively communicated with an outlet of the rear end cover cooling channel (31) and an inlet of the front flange cooling channel (21).
5. The motor of claim 4, wherein the motor is configured to control the motor to drive the motor,
-The direction of extension of the recess (52) is parallel to the axis of the motor; and/or
The number of the grooves (52) is a plurality, and the grooves (52) are arranged at intervals around the axis of the motor.
6. The motor of claim 4, wherein the motor is configured to control the motor to drive the motor,
The rotor (4) comprises a bearing (43) sleeved at one end of the rotor shaft (41) close to the rear end cover (3);
the rear end cover (3) comprises an end cover body (301) and a bearing mounting part (302) arranged on one side of the end cover body (301) close to the front flange (2);
Wherein, be provided with on the bearing installation portion (302) and be used for installing bearing mounting groove (303) of bearing (43), rear end cover cooling channel (31) set up on the end cover body (301) and with bearing mounting groove (303) intercommunication is in order to pass through bearing mounting groove (303) with the first end of the hole of rotor shaft (41).
7. The electric machine according to claim 6, characterized in that the rear end cap cooling channel (31) comprises a first channel section (311) and a second channel section (312) in communication, the first channel section (311) being a first strip-shaped channel section extending in the radial direction of the rotor shaft (41), the second channel section (312) being a first annular channel section arranged around the axis of the electric machine; wherein,
One end of the first channel section (311) is a rear end cover inlet (32), and the other end of the first channel section (311) is communicated with the bearing mounting groove (303) to serve as a first rear end cover outlet (331);
a second rear end cap outlet (332) is arranged on the side of the second channel section (312) close to the front flange (2).
8. The electric machine according to claim 4, characterized in that the front flange (2) comprises a flange body (201) and an annular flange (202) arranged at a side of the flange body (201) close to the rear end cap (3), the front flange cooling channel (21) being arranged on the flange body (201) and communicating with the inner bore of the annular flange (202) for communicating with the second end of the inner bore of the rotor shaft (41) through the inner bore of the annular flange (202).
9. The electric machine according to claim 8, characterized in that the front flange cooling channel (21) comprises a third channel section (211) and a fourth channel section (212) in communication, the third channel section (211) being a second strip-shaped channel section extending in the radial direction of the rotor shaft (41), the fourth channel section (212) being a second annular channel section arranged around the axis of the electric machine; wherein,
One end of the third channel section (211) is a front flange outlet (22), and the other end of the third channel section (211) is communicated with an inner hole of the annular flange (202) to serve as a first front flange inlet (231);
A second front flange inlet (232) is arranged on the side, close to the front flange (2), of the fourth channel section (212).
10. An air compressor comprising the electric machine of any one of claims 1 to 9, the air compressor further comprising:
a cooler;
The motor comprises a first external cooling pipeline and a first liquid pump arranged on the first external cooling pipeline, wherein an inlet and an outlet of the first external cooling pipeline are respectively connected with an outlet and an inlet of a first shell cooling channel (11) on a shell (1) of the motor;
A second external cooling pipeline and a second liquid pump arranged on the second external cooling pipeline, wherein the inlet and the outlet of the second external cooling pipeline are respectively connected with the outlet and the inlet of a second shell cooling channel (12) on a shell (1) of the motor;
Wherein the first and second external cooling pipes are disposed at intervals and both pass through the cooler.
CN202323288893.8U 2023-11-30 2023-11-30 Motor and air compressor Active CN221509290U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323288893.8U CN221509290U (en) 2023-11-30 2023-11-30 Motor and air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323288893.8U CN221509290U (en) 2023-11-30 2023-11-30 Motor and air compressor

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Publication Number Publication Date
CN221509290U true CN221509290U (en) 2024-08-09

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CN202323288893.8U Active CN221509290U (en) 2023-11-30 2023-11-30 Motor and air compressor

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117439323A (en) * 2023-11-30 2024-01-23 珠海格力电器股份有限公司 Motors and air compressors

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117439323A (en) * 2023-11-30 2024-01-23 珠海格力电器股份有限公司 Motors and air compressors

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