CN221498204U - Rear floor structure, casting mold - Google Patents
Rear floor structure, casting mold Download PDFInfo
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- CN221498204U CN221498204U CN202323548897.5U CN202323548897U CN221498204U CN 221498204 U CN221498204 U CN 221498204U CN 202323548897 U CN202323548897 U CN 202323548897U CN 221498204 U CN221498204 U CN 221498204U
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Abstract
Description
技术领域Technical Field
本实用新型涉及车身结构领域,尤其是涉及一种后地板结构、铸造模具。The utility model relates to the field of vehicle body structures, in particular to a rear floor structure and a casting mold.
背景技术Background Art
目前传统车身后地板结构一般采用冲压钣金工艺或一体式压铸成型工艺来进行制造,其中,采用冲压钣金工艺制造后地板存在重量大、零部件之间的连接强度不高、生产占地面积大,制造设备成本高、零部件多,装配复杂,累计公差大等问题;采用现有的一体式压铸成型工艺制造后地板存在弯扭刚度低、安装点的刚度低和制造模具数量多、模具结构复杂和模具的模腔密封难度大等问题。At present, the traditional rear floor structure of the vehicle body is generally manufactured by stamping sheet metal technology or one-piece die-casting technology. Among them, the rear floor manufactured by stamping sheet metal technology has the problems of heavy weight, low connection strength between parts, large production area, high manufacturing equipment cost, many parts, complex assembly, large cumulative tolerance, etc.; the rear floor manufactured by the existing one-piece die-casting technology has the problems of low bending and torsional stiffness, low stiffness of the installation point, large number of manufacturing molds, complex mold structure and difficulty in sealing the mold cavity.
实用新型内容Utility Model Content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型在于提出一种后地板结构,能解决自身重量大、装配复杂、公差较大等问题,同时还具有弯扭刚度高、安装点处的刚度大、使用的模具数量少和结构简单等优点。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a rear floor structure that can solve the problems of heavy weight, complex assembly, large tolerance, etc., and also has the advantages of high bending and torsional rigidity, high rigidity at the installation point, small number of molds used, and simple structure.
根据本实用新型实施例的后地板结构,包括:一体铸造成型的后地板本体和后地板框架,后地板框架包括左纵梁、右纵梁和横梁组,横梁组包括至少两个横梁,横梁连接在左纵梁以及右纵梁之间,左纵梁、右纵梁和横梁组中的至少一个具有开口向下的第一凹槽,第一凹槽内设置有多个加强筋。According to the embodiment of the utility model, the rear floor structure includes: an integrally cast rear floor body and a rear floor frame, the rear floor frame includes a left longitudinal beam, a right longitudinal beam and a cross beam group, the cross beam group includes at least two cross beams, the cross beams are connected between the left longitudinal beam and the right longitudinal beam, and at least one of the left longitudinal beam, the right longitudinal beam and the cross beam group has a first groove opening downward, and a plurality of reinforcing ribs are arranged in the first groove.
根据本实用新型实施例的后地板结构,采用一体铸造成型工艺制造后地板结构能够有效减轻后地板结构的自身重量,优化后地板结构的整体性能,降低后地板结构的生产成本,提高生产效率;通过在纵梁和/或横梁上设置开口向下的第一凹槽,能够有效提升后地板结构整体的弯扭刚度和结构强度,同时,降低后地板结构的铸造难度和成本。According to the rear floor structure of the embodiment of the utility model, the rear floor structure is manufactured by an integrated casting molding process, which can effectively reduce the weight of the rear floor structure itself, optimize the overall performance of the rear floor structure, reduce the production cost of the rear floor structure, and improve production efficiency; by providing a first groove with an opening downward on the longitudinal beam and/or the transverse beam, the overall bending and torsional rigidity and structural strength of the rear floor structure can be effectively improved, and at the same time, the casting difficulty and cost of the rear floor structure can be reduced.
另外,根据本实用新型的后地板结构,还可以具有如下附加的技术特征:In addition, the rear floor structure according to the utility model may also have the following additional technical features:
在一些实施例中,所述横梁组包括临近所述后地板本体前侧的前横梁、临近所述后地板本体后侧的后横梁和至少一个中间横梁,在前后方向上,所述中间横梁位于所述前横梁和所述后横梁之间,其中,所述前横梁的加强筋、所述后横梁的加强筋和所述中间横梁的加强筋均沿左右方向成折线式延伸。In some embodiments, the crossbeam group includes a front crossbeam adjacent to the front side of the rear floor body, a rear crossbeam adjacent to the rear side of the rear floor body, and at least one intermediate crossbeam, wherein in the front-to-back direction, the intermediate crossbeam is located between the front crossbeam and the rear crossbeam, wherein the reinforcing ribs of the front crossbeam, the reinforcing ribs of the rear crossbeam, and the reinforcing ribs of the intermediate crossbeam all extend in a zigzag manner along the left-right direction.
在一些实施例中,所述中间横梁的左端与所述左纵梁具有第一交汇点,所述中间横梁的右端与所述右纵梁具有第二交汇点,所述后横梁的左端与所述左纵梁具有第三交汇点,所述后横梁的右端与所述右纵梁具有第四交汇点,所述第一交汇点和所述第二交汇点分别具有与所述后地板框架一体铸造成型的副车架左前安装座、副车架右前安装座,所述第三交汇点和所述第四交汇点分别具有与所述后地板框架一体铸造成型的副车架左后安装座、副车架右后安装座。In some embodiments, the left end of the middle cross beam has a first intersection with the left longitudinal beam, the right end of the middle cross beam has a second intersection with the right longitudinal beam, the left end of the rear cross beam has a third intersection with the left longitudinal beam, and the right end of the rear cross beam has a fourth intersection with the right longitudinal beam, the first intersection and the second intersection respectively have a sub-frame left front mounting seat and a sub-frame right front mounting seat that are integrally cast with the rear floor frame, and the third intersection and the fourth intersection respectively have a sub-frame left rear mounting seat and a sub-frame right rear mounting seat that are integrally cast with the rear floor frame.
在一些实施例中,所述后地板结构还包括与所述后地板框架一体铸造成型的左后减震器安装座和右后减震器安装座,所述左后减震器安装座位于所述左纵梁上的副车架左前安装座和副车架左后安装座之间,所述右后减震器安装座位于所述右纵梁上的副车架右前安装座和副车架右后安装座之间。In some embodiments, the rear floor structure also includes a left rear shock absorber mounting seat and a right rear shock absorber mounting seat integrally cast with the rear floor frame, the left rear shock absorber mounting seat is located between the left front mounting seat of the subframe and the left rear mounting seat of the subframe on the left longitudinal beam, and the right rear shock absorber mounting seat is located between the right front mounting seat of the subframe and the right rear mounting seat of the subframe on the right longitudinal beam.
在一些实施例中,所述副车架左前安装座、所述副车架右前安装座、所述副车架左后安装座、所述副车架右后安装座、所述左后减震器安装座和所述右后减震器安装座均具有开口向上的第二凹槽,所述第二凹槽内具有放射状分布的加强筋。In some embodiments, the left front mounting seat of the subframe, the right front mounting seat of the subframe, the left rear mounting seat of the subframe, the right rear mounting seat of the subframe, the left rear shock absorber mounting seat and the right rear shock absorber mounting seat all have a second groove opening upward, and the second groove has radially distributed reinforcing ribs.
在一些实施例中,所述左纵梁的加强筋和所述右纵梁的加强筋均包括沿前后方向呈折线式延伸的第一加强筋、沿前后方向成折线式延伸的第二加强筋和沿前后方向成直线式延伸的第三加强筋,其中,所述第一加强筋和所述第二加强筋在前后方向上具有多个加强筋交汇点,所述第三加强筋在前后方向上依次连接相邻的两个所述加强筋交汇点。In some embodiments, the reinforcing ribs of the left longitudinal beam and the reinforcing ribs of the right longitudinal beam each include a first reinforcing rib extending in a zigzag manner along the front-to-back direction, a second reinforcing rib extending in a zigzag manner along the front-to-back direction, and a third reinforcing rib extending in a straight line along the front-to-back direction, wherein the first reinforcing rib and the second reinforcing rib have a plurality of reinforcing rib intersections in the front-to-back direction, and the third reinforcing rib sequentially connects two adjacent reinforcing rib intersections in the front-to-back direction.
在一些实施例中,所述后地板结构还包括与所述后地板本体一体铸造成型的左后轮罩和右后轮罩。In some embodiments, the rear floor structure further includes a left rear wheel cover and a right rear wheel cover integrally cast with the rear floor body.
在一些实施例中,所述左纵梁的左侧面为平面,所述左后轮罩的下端与所述左纵梁的左侧面相连;所述右纵梁的右侧面为平面,所述右后轮罩的下端与所述右纵梁的右侧面相连。In some embodiments, the left side surface of the left longitudinal beam is a plane, and the lower end of the left rear wheel cover is connected to the left side surface of the left longitudinal beam; the right side surface of the right longitudinal beam is a plane, and the lower end of the right rear wheel cover is connected to the right side surface of the right longitudinal beam.
在一些实施例中,所述左纵梁的左侧面与水平面的夹角为a,所述右纵梁的右侧面与水平面的夹角为b,满足:85°≤a<90°,85°≤b<90°。In some embodiments, the angle between the left side surface of the left longitudinal beam and the horizontal plane is a, and the angle between the right side surface of the right longitudinal beam and the horizontal plane is b, satisfying: 85°≤a<90°, 85°≤b<90°.
在一些实施例中,所述左后轮罩朝向右侧的侧面具有多个沿上下方向延伸的第一内侧加强筋,所述第一内侧加强筋的下端延伸至所述后地板本体上;所述右后轮罩朝向左侧的侧面具有多个沿上下方向延伸的第二内侧加强筋,所述第二内侧加强筋的下端延伸至所述后地板本体上。In some embodiments, the side surface of the left rear wheel cover facing the right side has a plurality of first inner reinforcing ribs extending in the up-down direction, and the lower ends of the first inner reinforcing ribs extend to the rear floor body; the side surface of the right rear wheel cover facing the left side has a plurality of second inner reinforcing ribs extending in the up-down direction, and the lower ends of the second inner reinforcing ribs extend to the rear floor body.
在一些实施例中,所述后地板结构的材质为铝合金。In some embodiments, the rear floor structure is made of aluminum alloy.
本实用新型还提出一种用于上述实施例的后地板结构的铸造模具;包括:动模和定模,动模可上下活动地设置在定模的上端,动模和定模之间构造出后地板结构的铸造空间。The utility model also proposes a casting mold for the rear floor structure of the above embodiment; it includes: a movable mold and a fixed mold, the movable mold can be movably arranged at the upper end of the fixed mold, and a casting space for the rear floor structure is constructed between the movable mold and the fixed mold.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是根据本实用新型实施例的后地板结构的结构示意图;FIG1 is a schematic structural diagram of a rear floor structure according to an embodiment of the utility model;
图2是根据本实用新型实施例的后地板结构的仰视图;FIG2 is a bottom view of a rear floor structure according to an embodiment of the present utility model;
图3是根据本实用新型实施例的后地板结构(底部)的局部示意图;FIG3 is a partial schematic diagram of a rear floor structure (bottom) according to an embodiment of the present invention;
图4是根据本实用新型实施例的后地板结构的俯视图;FIG4 is a top view of a rear floor structure according to an embodiment of the present utility model;
图5是根据本实用新型实施例的后地板结构(上部)的第一局部示意图;FIG5 is a first partial schematic diagram of a rear floor structure (upper portion) according to an embodiment of the present invention;
图6是根据本实用新型实施例的后地板结构(上部)的第二局部示意图;FIG6 is a second partial schematic diagram of the rear floor structure (upper part) according to an embodiment of the present invention;
图7是根据本实用新型实施例的后地板结构(左右方向)的剖面图;7 is a cross-sectional view (left-right direction) of the rear floor structure according to an embodiment of the present utility model;
图8是根据本实用新型实施例的后地板结构(前后方向)的剖面图;8 is a cross-sectional view (front-rear direction) of the rear floor structure according to an embodiment of the present invention;
图9是根据本实用新型实施例的后地板结构的右后减震器安装座的局部剖面图;9 is a partial cross-sectional view of the right rear shock absorber mounting seat of the rear floor structure according to an embodiment of the utility model;
图10是根据本实用新型实施例的后地板结构的副车架右前安装座的局部剖面图。10 is a partial cross-sectional view of the right front mounting seat of the sub-frame of the rear floor structure according to an embodiment of the present utility model.
附图标记:Reference numerals:
100、后地板结构;100. Rear floor structure;
1、后地板本体;1. Rear floor body;
2、后地板框架;21、左纵梁;22、右纵梁;23、横梁组;24、副车架左前安装座;25、副车架右前安装座;26、副车架左后安装座;27、副车架右后安装座;28、左后减震器安装座;29、右后减震器安装座;231、前横梁;232、后横梁;233、中间横梁;2. Rear floor frame; 21. Left longitudinal beam; 22. Right longitudinal beam; 23. Cross beam assembly; 24. Left front mounting seat of subframe; 25. Right front mounting seat of subframe; 26. Left rear mounting seat of subframe; 27. Right rear mounting seat of subframe; 28. Left rear shock absorber mounting seat; 29. Right rear shock absorber mounting seat; 231. Front cross beam; 232. Rear cross beam; 233. Middle cross beam;
3、第一凹槽;4、第二凹槽;3. First groove; 4. Second groove;
5、左后轮罩;51、第一内侧加强筋;5. Left rear wheel cover; 51. First inner reinforcing rib;
6、右后轮罩;61、第二内侧加强筋。6. Right rear wheel cover; 61. Second inner reinforcement rib.
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面参考图1-图10描述根据本实用新型实施例的后地板结构100。A rear floor structure 100 according to an embodiment of the present invention will be described below with reference to FIGS. 1 to 10 .
如图1至图10所示,根据本实用新型实施例的后地板结构100,包括:一体铸造成型的后地板本体1和后地板框架2,后地板框架2包括左纵梁21、右纵梁22和横梁组23,横梁组23包括至少两个横梁,横梁连接在左纵梁21以及右纵梁22之间,左纵梁、右纵梁和横梁组中的至少一个具有开口向下的第一凹槽3,第一凹槽3内设置有多个加强筋。As shown in Figures 1 to 10, the rear floor structure 100 according to the embodiment of the utility model includes: an integrally cast rear floor body 1 and a rear floor frame 2, the rear floor frame 2 includes a left longitudinal beam 21, a right longitudinal beam 22 and a cross beam group 23, the cross beam group 23 includes at least two cross beams, the cross beams are connected between the left longitudinal beam 21 and the right longitudinal beam 22, at least one of the left longitudinal beam, the right longitudinal beam and the cross beam group has a first groove 3 opening downward, and a plurality of reinforcing ribs are arranged in the first groove 3.
在本实施例中,采用一体铸造成型的后地板结构100具有自身重量轻的特点,能够很好地满足轻量化设计的要求,同时,由于后地板结构100是一体铸造成型,因此,不存在现有冲压钣金工艺制造后地板结构100中的零部件多,装配复杂,累积公差大和整体结构强度和弯折强度不高的问题,另外,一体铸造成型工艺无需大量的模具、夹具和检具等,从而使得制造设备的成本和管理成本较低,有效降低了生产成本,提高了生产效率,且减少了生产占地面积。In the present embodiment, the rear floor structure 100 formed by integral casting has the characteristic of being light in weight and can well meet the requirements of lightweight design. At the same time, since the rear floor structure 100 is formed by integral casting, there are no problems such as many parts, complex assembly, large cumulative tolerances, and low overall structural strength and bending strength in the existing stamping sheet metal process for manufacturing the rear floor structure 100. In addition, the integral casting process does not require a large number of molds, fixtures, and gauges, etc., thereby reducing the cost of manufacturing equipment and management costs, effectively reducing production costs, improving production efficiency, and reducing production floor space.
本实施例中可以是纵梁具有开口向下的第一凹槽3,或横梁具有开口向下的第一凹槽3,也可以是纵梁和横梁均具有开口向下的第一凹槽3;由于后地板结构100整体主要承受整车上下方向上的力,相较于现有的一体铸造成型的后地板结构100,第一凹槽3的设计能够有效提升后地板结构100在整车上下方向上的弯扭刚度和支撑性,同时,多个加强筋设置在第一凹槽3中,能够进一步提升纵梁和横梁结构强度和刚度,从而改善整车的NVH性能,使得后地板结构100的整体性能得到进一步地提升。In this embodiment, the longitudinal beam may have the first groove 3 opening downward, or the cross beam may have the first groove 3 opening downward, or both the longitudinal beam and the cross beam may have the first groove 3 opening downward. Since the rear floor structure 100 as a whole mainly bears the force in the up-down direction of the whole vehicle, compared with the existing one-piece cast rear floor structure 100, the design of the first groove 3 can effectively improve the bending and torsional rigidity and support of the rear floor structure 100 in the up-down direction of the whole vehicle. At the same time, a plurality of reinforcing ribs are arranged in the first groove 3, which can further improve the structural strength and rigidity of the longitudinal beam and the cross beam, thereby improving the NVH performance of the whole vehicle, so that the overall performance of the rear floor structure 100 is further improved.
在一些实施例中,在一体压铸过程中,第一凹槽3的设计能够减少填充在模具的中的金属熔液在流动过程中的分流,从而提高金属熔液在压铸模具中的填充能力,使得铸造出的后地板结构100的力学性能得到显著提升,保证了后地板结构100的生产质量。In some embodiments, during the one-piece die-casting process, the design of the first groove 3 can reduce the diversion of the molten metal filled in the mold during the flow process, thereby improving the filling capacity of the molten metal in the die-casting mold, so that the mechanical properties of the cast rear floor structure 100 are significantly improved, thereby ensuring the production quality of the rear floor structure 100.
现有的一体成型铸造工艺铸造出的后地板结构的纵梁和横梁多具有开口朝向整车左右两侧的“C”形凹槽,这会增加金属熔液在流动的过程中的分流,同时,为了铸造出“C”形凹槽,需要单独设计铸造模具,不仅增加了铸造难度,而且提高了铸造成本;采用本实施例的后地板的结构设计,通过在纵梁和横梁上设计开口朝向下方的第一凹槽3,不仅能够减少金属熔液在流动过程中的分流,而且无需额外设计铸造模具,从而减少了模具数量,降低了铸造难度和成本。The longitudinal beams and cross beams of the rear floor structure cast by the existing one-piece casting process mostly have "C"-shaped grooves opening toward the left and right sides of the vehicle, which will increase the diversion of the molten metal during the flow. At the same time, in order to cast the "C"-shaped grooves, a separate casting mold needs to be designed, which not only increases the casting difficulty but also increases the casting cost. The structural design of the rear floor of this embodiment is achieved by designing a first groove 3 opening downward on the longitudinal beam and the cross beam, which not only can reduce the diversion of the molten metal during the flow, but also does not require the additional design of a casting mold, thereby reducing the number of molds and reducing the casting difficulty and cost.
根据本实用新型实施例的后地板结构100,采用一体铸造成型的后地板结构100能够有效减轻后地板结构100的自身重量,优化后地板结构100的整体性能,降低后地板结构100的生产成本,提高生产效率;通过在纵梁和/或横梁上设置开口向下的第一凹槽3,能够有效提升后地板结构100整体的弯扭刚度和结构强度,同时,降低后地板结构100的铸造难度和成本。According to the rear floor structure 100 of the embodiment of the utility model, the rear floor structure 100 formed by integral casting can effectively reduce its own weight, optimize the overall performance of the rear floor structure 100, reduce the production cost of the rear floor structure 100, and improve the production efficiency; by providing the first groove 3 with the opening downward on the longitudinal beam and/or the cross beam, the overall bending and torsional rigidity and structural strength of the rear floor structure 100 can be effectively improved, and at the same time, the casting difficulty and cost of the rear floor structure 100 can be reduced.
在本实用新型的一个实施例中,如图1至图10所示,横梁组23包括临近后地板本体1前侧的前横梁231、临近后地板本体1后侧的后横梁232和至少一个中间横梁233,在前后方向上,中间横梁233位于前横梁231和后横梁232之间,其中,前横梁231的加强筋、后横梁232的加强筋和中间横梁233的加强筋均沿左右方向成折线式延伸。例如图2所示,在车辆的左右方向上,前横梁231、中间横梁233和后横梁232内的加强筋均呈折线式延伸,这样的设计,不仅能够加强横梁组23整体的结构强度和刚度,而且能够提升后地板结构100整体的吸能效果,提高后地板结构100整体的抗冲击能力。In one embodiment of the utility model, as shown in FIGS. 1 to 10 , the cross beam group 23 includes a front cross beam 231 adjacent to the front side of the rear floor body 1, a rear cross beam 232 adjacent to the rear side of the rear floor body 1, and at least one intermediate cross beam 233. In the front-to-back direction, the intermediate cross beam 233 is located between the front cross beam 231 and the rear cross beam 232, wherein the reinforcing ribs of the front cross beam 231, the rear cross beam 232, and the intermediate cross beam 233 all extend in a broken line along the left-right direction. For example, as shown in FIG. 2 , in the left-right direction of the vehicle, the reinforcing ribs in the front cross beam 231, the intermediate cross beam 233, and the rear cross beam 232 all extend in a broken line. Such a design can not only strengthen the overall structural strength and rigidity of the cross beam group 23, but also improve the overall energy absorption effect of the rear floor structure 100 and improve the overall impact resistance of the rear floor structure 100.
在本实用新型的一个具体实施例中,如图1至图10所示,中间横梁233的左端与左纵梁21具有第一交汇点,中间横梁233的右端与右纵梁22具有第二交汇点,后横梁232的左端与左纵梁21具有第三交汇点,后横梁232的右端与右纵梁22具有第四交汇点,第一交汇点和第二交汇点分别具有与后地板框架2一体铸造成型的副车架左前安装座24、副车架右前安装座25,第三交汇点和第四交汇点分别具有与后地板框架2一体铸造成型的副车架左后安装座26、副车架右后安装座27。In a specific embodiment of the present utility model, as shown in Figures 1 to 10, the left end of the middle cross beam 233 has a first intersection with the left longitudinal beam 21, the right end of the middle cross beam 233 has a second intersection with the right longitudinal beam 22, the left end of the rear cross beam 232 has a third intersection with the left longitudinal beam 21, and the right end of the rear cross beam 232 has a fourth intersection with the right longitudinal beam 22. The first intersection and the second intersection respectively have a sub-frame left front mounting seat 24 and a sub-frame right front mounting seat 25 that are integrally cast with the rear floor frame 2, and the third intersection and the fourth intersection respectively have a sub-frame left rear mounting seat 26 and a sub-frame right rear mounting seat 27 that are integrally cast with the rear floor frame 2.
在本具体实施例中,通过将副车架安装座设置在横梁与纵梁的交汇点处,能够有效提高副车架安装座的结构刚度,从而使得副车架与后地板结构100之间的连接更加坚固和牢靠,同时,通过将副车架安装座与后地板框架2一体成型铸造,使得后地板框架2整体能够为副车架安装座分担受力,从而能够减轻副车架安装座的承载负担,延长副车架安装座的使用寿命。In this specific embodiment, by arranging the sub-frame mounting seat at the intersection of the cross beam and the longitudinal beam, the structural rigidity of the sub-frame mounting seat can be effectively improved, so that the connection between the sub-frame and the rear floor structure 100 is more solid and reliable. At the same time, by integrally molding and casting the sub-frame mounting seat and the rear floor frame 2, the rear floor frame 2 as a whole can share the force for the sub-frame mounting seat, thereby reducing the load of the sub-frame mounting seat and extending the service life of the sub-frame mounting seat.
在本实用新型的一个具体实施例中,如图1至图10所示,后地板结构100还包括与后地板框架2一体铸造成型的左后减震器安装座28和右后减震器安装座29,左后减震器安装座28位于左纵梁21上的副车架左前安装座24和副车架左后安装座26之间,右后减震器安装座29位于右纵梁22上的副车架右前安装座25和副车架右后安装座27之间。In a specific embodiment of the present utility model, as shown in Figures 1 to 10, the rear floor structure 100 also includes a left rear shock absorber mounting seat 28 and a right rear shock absorber mounting seat 29 that are integrally cast with the rear floor frame 2. The left rear shock absorber mounting seat 28 is located between the sub-frame left front mounting seat 24 and the sub-frame left rear mounting seat 26 on the left longitudinal beam 21, and the right rear shock absorber mounting seat 29 is located between the sub-frame right front mounting seat 25 and the sub-frame right rear mounting seat 27 on the right longitudinal beam 22.
在本具体实施例中,通过将后减震器安装座与后地板框架2一体铸造成型,能够有效提高后减震器安装座处的结构强度和刚度,从而显著增强后减震器与后减震器安装座之间的连接强度,不易发生连接失效,进而提升了整车性能。In this specific embodiment, by integrally casting the rear shock absorber mounting base and the rear floor frame 2, the structural strength and rigidity of the rear shock absorber mounting base can be effectively improved, thereby significantly enhancing the connection strength between the rear shock absorber and the rear shock absorber mounting base, making connection failure less likely to occur, thereby improving the performance of the entire vehicle.
在本实用新型的一个具体实施例中,如图1至图10所示,副车架左前安装座24、副车架右前安装座25、副车架左后安装座26、副车架右后安装座27、左后减震器安装座28和右后减震器安装座29均具有开口向上的第二凹槽4,第二凹槽4内具有放射状分布的加强筋。In a specific embodiment of the present utility model, as shown in Figures 1 to 10, the subframe left front mounting seat 24, the subframe right front mounting seat 25, the subframe left rear mounting seat 26, the subframe right rear mounting seat 27, the left rear shock absorber mounting seat 28 and the right rear shock absorber mounting seat 29 all have a second groove 4 opening upward, and the second groove 4 has radially distributed reinforcing ribs.
现有的一体铸造成型后地板结构的副车架和后减震器的安装座均为悬臂结构,仅有与后地板结构相连的一端受力,这样,车辆在长时间行驶后,副车架和后减震器与后地板结构之间均易发生连接失效,从而造成安全事故。The existing integrally cast rear floor structure subframe and rear shock absorber mounting base are both cantilever structures, and only one end connected to the rear floor structure is stressed. Thus, after the vehicle has been running for a long time, the connection between the subframe and the rear shock absorber and the rear floor structure is prone to failure, thus causing a safety accident.
在本实施例中,副车架安装座和后减震器安装座内均设置有开口向上的第二凹槽4,通过第二凹槽4分别与副车架和后减震器进行安装,能够有效提高副车架和副车架安装座之间的连接强度,以及后减震器与后减震器安装座之间的连接强度;例如图9和图10所示,当副车架和后减震器分别安装在副车架安装座和后减震器安装座后,在车辆的左右方向上,第二凹槽4的两侧壁均能够受力,从而使得副车架和后减震器与各自的安装座之间不易发生连接失效,有效提高了整车的安全性能。In the present embodiment, the sub-frame mounting seat and the rear shock absorber mounting seat are both provided with a second groove 4 opening upward, and the sub-frame and the rear shock absorber are respectively mounted via the second groove 4, so that the connection strength between the sub-frame and the sub-frame mounting seat, and the connection strength between the rear shock absorber and the rear shock absorber mounting seat can be effectively improved; for example, as shown in FIGS. 9 and 10 , when the sub-frame and the rear shock absorber are respectively mounted on the sub-frame mounting seat and the rear shock absorber mounting seat, both side walls of the second groove 4 can be subjected to force in the left-right direction of the vehicle, so that the connection failure between the sub-frame and the rear shock absorber and their respective mounting seats is not likely to occur, thereby effectively improving the safety performance of the entire vehicle.
在本实用新型的一个实施例中,如图1至图10所示,左纵梁21的加强筋和右纵梁22的加强筋均包括沿前后方向呈折线式延伸的第一加强筋、沿前后方向呈折线式延伸的第二加强筋和沿前后方向呈直线式延伸的第三加强筋,其中,第一加强筋和第二加强筋在前后方向上具有多个加强筋交汇点,第三加强筋在前后方向上依次连接相邻的两个加强筋交汇点。In one embodiment of the utility model, as shown in Figures 1 to 10, the reinforcing ribs of the left longitudinal beam 21 and the reinforcing ribs of the right longitudinal beam 22 include a first reinforcing rib extending in a zigzag manner along the front-to-back direction, a second reinforcing rib extending in a zigzag manner along the front-to-back direction, and a third reinforcing rib extending in a straight line along the front-to-back direction, wherein the first reinforcing rib and the second reinforcing rib have a plurality of reinforcing rib intersections in the front-to-back direction, and the third reinforcing rib sequentially connects two adjacent reinforcing rib intersections in the front-to-back direction.
在本实施例中,沿车辆的前后方向呈折线式延伸的第一加强筋和第二加强筋,以及沿车辆的前后方向呈直线式延伸的第三加强筋能够有效提高纵梁的结构强度和弯扭刚度,从而能够有效提高后地板结构100整体的结构性能。In this embodiment, the first reinforcing rib and the second reinforcing rib extending in a zigzag manner along the front-rear direction of the vehicle, and the third reinforcing rib extending in a straight line along the front-rear direction of the vehicle can effectively improve the structural strength and bending-torsional stiffness of the longitudinal beam, thereby effectively improving the overall structural performance of the rear floor structure 100.
在本实用新型的一个实施例中,如图1至图10所示,后地板结构100还包括与后地板本体1一体铸造成型的左后轮罩5和右后轮罩6。在本实施例中,通过将后轮罩与后地板本体1一体铸造成型,能够有效提高后轮罩的力学性能,从而有效提升后地板结构100的整体质量。In one embodiment of the present invention, as shown in Figures 1 to 10, the rear floor structure 100 further includes a left rear wheel cover 5 and a right rear wheel cover 6 integrally cast with the rear floor body 1. In this embodiment, by integrally casting the rear wheel cover with the rear floor body 1, the mechanical properties of the rear wheel cover can be effectively improved, thereby effectively improving the overall quality of the rear floor structure 100.
在本实用新型的一个具体实施例中,如图1至图10所示,左纵梁21的左侧面为平面,左后轮罩5的下端与左纵梁21的左侧面相连;右纵梁22的右侧面为平面,右后轮罩6的下端与右纵梁22的右侧面相连。例如图7所示,左后轮罩5的下端与左纵梁21的左侧面连为一体,右后轮罩6的下端与右纵梁22的右侧面连为一体,这样的设计,不仅能够降低一体铸造的难度,提高结构性能,而且还能够减少铸造模具,降低铸造成本,提高铸造效率。In a specific embodiment of the present invention, as shown in Figures 1 to 10, the left side of the left longitudinal beam 21 is a plane, and the lower end of the left rear wheel cover 5 is connected to the left side of the left longitudinal beam 21; the right side of the right longitudinal beam 22 is a plane, and the lower end of the right rear wheel cover 6 is connected to the right side of the right longitudinal beam 22. For example, as shown in Figure 7, the lower end of the left rear wheel cover 5 is connected to the left side of the left longitudinal beam 21 as a whole, and the lower end of the right rear wheel cover 6 is connected to the right side of the right longitudinal beam 22 as a whole. Such a design can not only reduce the difficulty of integral casting and improve structural performance, but also reduce casting molds, reduce casting costs, and improve casting efficiency.
在本实用新型的一个具体实施例中,如图1至图10所示,左纵梁21的左侧面与水平面的夹角为a,右纵梁22的右侧面与水平面的夹角为b,满足:85°≤a<90°,85°≤b<90°,这样的设计,能够有效降低脱模难度,提高产品质量。In a specific embodiment of the present invention, as shown in Figures 1 to 10, the angle between the left side surface of the left longitudinal beam 21 and the horizontal plane is a, and the angle between the right side surface of the right longitudinal beam 22 and the horizontal plane is b, satisfying: 85°≤a<90°, 85°≤b<90°. Such a design can effectively reduce the difficulty of demolding and improve product quality.
在本实用新型的一个具体实施例中,如图1至图10所示,左后轮罩5朝向右侧的侧面具有多个沿上下方向延伸的第一内侧加强筋51,第一内侧加强筋51的下端延伸至后地板本体1上;右后轮罩6朝向左侧的侧面具有多个沿上下方向延伸的第二内侧加强筋,第二内侧加强筋的下端延伸至后地板本体1上。在本具体实施例中,第一内侧加强筋51和第二内侧加强筋能够有效提升后轮罩的结构强度和力学性能。In a specific embodiment of the utility model, as shown in Figures 1 to 10, the side of the left rear wheel cover 5 facing the right side has a plurality of first inner reinforcing ribs 51 extending in the up-down direction, and the lower ends of the first inner reinforcing ribs 51 extend to the rear floor body 1; the side of the right rear wheel cover 6 facing the left side has a plurality of second inner reinforcing ribs extending in the up-down direction, and the lower ends of the second inner reinforcing ribs extend to the rear floor body 1. In this specific embodiment, the first inner reinforcing ribs 51 and the second inner reinforcing ribs can effectively improve the structural strength and mechanical properties of the rear wheel cover.
在本实用新型的一个具体实施例中,如图1至图10所示,后地板结构100的材质为铝合金,铝合金具有重量轻,结构强度高的特点,使用铝合金制造后地板结构100,能够有效降低后地板结构100的重量,提升后地板结构100的结构强度和刚度。In a specific embodiment of the present invention, as shown in FIGS. 1 to 10 , the rear floor structure 100 is made of aluminum alloy. Aluminum alloy has the characteristics of light weight and high structural strength. Using aluminum alloy to manufacture the rear floor structure 100 can effectively reduce the weight of the rear floor structure 100 and improve the structural strength and rigidity of the rear floor structure 100.
本实用新型还提出一种用于上述实施例的后地板结构100的铸造模具;The utility model also provides a casting mold for the rear floor structure 100 of the above embodiment;
根据本实用新型实施例的铸造模具,包括:动模和定模,动模可上下活动地设置在定模的上端,动模和定模之间构造出后地板结构100的铸造空间。The casting mold according to the embodiment of the utility model comprises: a movable mold and a fixed mold. The movable mold is movably arranged at the upper end of the fixed mold, and a casting space for the rear floor structure 100 is constructed between the movable mold and the fixed mold.
与现有的一体铸造成型制造后地板结构的模具相比,由于上述实施例中的后地板结构100的纵梁并未设计“C”形凹槽,因此,无需额外设计相应的纵梁两侧的抽芯滑块模具,这样,制造上述实施例的后地板结构100便无需抽芯滑块模具、动模和定模四套模具,仅需动模和定模两套模具即可,有效降低了铸造难度和铸造成本,提高了铸造效率。Compared with the existing one-piece casting mold for manufacturing the rear floor structure, since the longitudinal beam of the rear floor structure 100 in the above embodiment is not designed with a "C"-shaped groove, there is no need to additionally design the corresponding core-pulling slider molds on both sides of the longitudinal beam. In this way, the rear floor structure 100 of the above embodiment does not require four sets of molds, namely, a core-pulling slider mold, a movable mold and a fixed mold, but only two sets of molds, namely, a movable mold and a fixed mold, are required, which effectively reduces the casting difficulty and casting cost and improves the casting efficiency.
根据本实用新型实施例的后地板结构100和铸造模具的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other structures and operations of the rear floor structure 100 and the casting mold according to the embodiment of the present invention are well known to those skilled in the art and will not be described in detail herein.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
尽管已经示出和描述了本实用新型的实施例,本领域的普通技术人员可以理解:在不脱离本实用新型的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
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