CN221482061U - Mining vertical axis fan kinetic energy recovery unit - Google Patents
Mining vertical axis fan kinetic energy recovery unit Download PDFInfo
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Abstract
本实用新型提供了一种矿用垂直轴风机动能回收装置,属于风力发电技术领域。解决了矿井乏风动能在很长一段时间没有得到充分利用,造成浪费的技术问题。其技术方案为:一种矿用垂直轴风机动能回收装置,包括引流装置、支撑机构和风力机,引流装置包括其中一端设置在矿井内部的引流管,引流管另一端连接设有通风机,支撑机构设置在与扩散器正对的地面上,风力机包括发电机和风轮装置,风轮装置中的主传动轴与发电机输入轴连接,发电机输出端通过交直交变换器接入电网或者储能设备。本实用新型的有益效果为:本实用新型通过将矿井内的乏风进行充分利用,实现风能到电能的转换,降低用电的总能耗的同时,提高经济效益。
The utility model provides a kinetic energy recovery device for a vertical axis wind turbine for use in a mine, and belongs to the technical field of wind power generation. It solves the technical problem that the kinetic energy of the lack of wind in a mine has not been fully utilized for a long time, resulting in waste. The technical solution is: a kinetic energy recovery device for a vertical axis wind turbine for use in a mine, including a drainage device, a support mechanism and a wind turbine, the drainage device includes a drainage pipe with one end arranged inside the mine, the other end of the drainage pipe is connected to a ventilator, the support mechanism is arranged on the ground facing the diffuser, the wind turbine includes a generator and a wind wheel device, the main drive shaft in the wind wheel device is connected to the input shaft of the generator, and the output end of the generator is connected to the power grid or energy storage equipment through an AC-DC-AC converter. The beneficial effects of the utility model are: the utility model realizes the conversion of wind energy into electrical energy by making full use of the lack of wind in the mine, reduces the total energy consumption of electricity, and improves the economic benefits.
Description
技术领域Technical Field
本实用新型涉及风力发电技术领域,尤其涉及一种矿用垂直轴风机动能回收装置。The utility model relates to the technical field of wind power generation, in particular to a vertical axis wind turbine kinetic energy recovery device for mining.
背景技术Background technique
由于矿井内存在粉尘和有害气体,严重威胁了相关工作人员的健康安全,因此需要将矿井内部的乏风通过通风机排出至矿井外,矿井采用的主通风机是实现矿井内外空气流通的重要动力来源,根据数据显示矿井通风机的年平均耗电量占矿井总耗电量的20%左右,然而,这些矿井乏风动能在很长一段时间没有得到充分利用,造成浪费,同时为了积极响应“双碳”政策,提高矿井通风节能技术变得尤为重要,因此,如何实现矿井乏风的利用成了“双碳”政策下的重要研究课题,为了实现矿井在运行过程中降低用电的总能耗并提高经济效益,矿井乏风动能回收利用逐渐开始研究,由于矿井的出口乏风较为稳定,在理论上具备乏风回收发电的条件。Due to the presence of dust and harmful gases in the mine, the health and safety of relevant staff are seriously threatened. Therefore, the exhaust air inside the mine needs to be discharged to the outside of the mine through the ventilator. The main ventilator used in the mine is an important power source for achieving air circulation inside and outside the mine. According to data, the annual average power consumption of mine ventilators accounts for about 20% of the total power consumption of the mine. However, these mine exhaust air kinetic energy has not been fully utilized for a long time, resulting in waste. At the same time, in order to actively respond to the "dual carbon" policy, it is particularly important to improve mine ventilation energy-saving technology. Therefore, how to realize the utilization of mine exhaust air has become an important research topic under the "dual carbon" policy. In order to reduce the total energy consumption of electricity and improve economic benefits during the operation of the mine, the recovery and utilization of mine exhaust air kinetic energy has gradually begun to be studied. Since the mine outlet exhaust air is relatively stable, it theoretically has the conditions for exhaust air recovery and power generation.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种矿用垂直轴风机动能回收装置,旨在解决矿井乏风动能没有被充分利用到造成严重浪费的现象,通过设计出合理的方案,利用矿井乏风所产生的动能转换为电能并加以利用,从而实现矿井乏风资源的充分利用。The purpose of the utility model is to provide a kinetic energy recovery device for a vertical axis fan for use in a mine, aiming to solve the problem that the kinetic energy of mine ventilation is not fully utilized, resulting in serious waste. By designing a reasonable plan, the kinetic energy generated by mine ventilation is converted into electrical energy and utilized, thereby achieving full utilization of mine ventilation resources.
为了实现上述实用新型目的,本实用新型采用技术方案具体为:一种矿用垂直轴风机动能回收装置,包括引流装置、支撑机构和风力机,所述引流装置包括其中一端设置在矿井内部的引流管,所述引流管另一端连接设有通风机,所述通风机的输出端设置有扩散器,所述支撑机构设置在与扩散器正对的地面上,所述风力机设置在支撑机构上端;所述风力机包括发电机和风轮装置,所述风轮装置中的主传动轴与发电机输入轴连接,所述发电机输出端通过交直交变换器接入电网或者储能设备。In order to achieve the above-mentioned purpose of the utility model, the technical solution adopted by the utility model is specifically: a kinetic energy recovery device of a vertical axis wind turbine for mining, comprising a drainage device, a supporting mechanism and a wind turbine, the drainage device comprising a drainage pipe at one end of which is arranged inside the mine, the other end of the drainage pipe is connected to a ventilator, the output end of the ventilator is provided with a diffuser, the supporting mechanism is arranged on the ground directly opposite to the diffuser, and the wind turbine is arranged at the upper end of the supporting mechanism; the wind turbine comprises a generator and a wind wheel device, the main drive shaft in the wind wheel device is connected to the input shaft of the generator, and the output end of the generator is connected to the power grid or energy storage equipment through an AC-DC-AC converter.
进一步地,所述通风机上设置有变频器,通过调节频率从而可以维持或调整通风机抽出的乏风风速。Furthermore, the ventilator is provided with a frequency converter, and the speed of the exhausted air extracted by the ventilator can be maintained or adjusted by adjusting the frequency.
进一步地,所述支撑机构包括安装在地面的基座,所述基座上端设置塔架,所述风力机设置在塔架上,所述塔架与风力机之间设置有托盘,托盘可使风力机安装更加稳固,且风力机设置在塔架上部,可以将发电机与风轮装置连为一体,这样结构更加紧凑,且主传动轴的设置不需要太长。Furthermore, the supporting mechanism includes a base installed on the ground, a tower is arranged at the upper end of the base, the wind turbine is arranged on the tower, and a tray is arranged between the tower and the wind turbine. The tray can make the installation of the wind turbine more stable, and the wind turbine is arranged on the upper part of the tower, and the generator and the wind wheel device can be connected as one, so that the structure is more compact and the main transmission shaft does not need to be too long.
进一步地,所述风轮装置包括支持翼、叶片、主轴组件和刹车装置,所述主轴组件中的主传动轴与发电机输入端连接,通风机将抽吸出的矿井乏风通过扩散器吹向风轮装置,使风轮装置中的叶片旋转,并通过主轴组件带动发电机工作,完成动能向电能的转换。Furthermore, the wind wheel device includes supporting wings, blades, a main shaft assembly and a brake device. The main transmission shaft in the main shaft assembly is connected to the input end of the generator. The fan sucks out the mine exhaust air and blows it to the wind wheel device through the diffuser, so that the blades in the wind wheel device rotate, and drives the generator to work through the main shaft assembly, thereby completing the conversion of kinetic energy into electrical energy.
进一步地,所述交直交变换器包括整流器和逆变器,所述发电机输出端与整流器的输入端连接,所述整流器的输出端与逆变器输入端连接,所述逆变器的输出端接入电网或者储能设备,整流器用于将发电机产生的交流电转换成直流电,而逆变器则将直流电转换成可以使用的交流电,并根据需要的电压和频率调节后,将电能传输到其他设备或电网中。Furthermore, the AC-DC-AC converter includes a rectifier and an inverter, the output end of the generator is connected to the input end of the rectifier, the output end of the rectifier is connected to the input end of the inverter, and the output end of the inverter is connected to the power grid or energy storage equipment. The rectifier is used to convert the AC power generated by the generator into DC power, and the inverter converts the DC power into usable AC power, and after adjusting the voltage and frequency as required, the electric energy is transmitted to other devices or the power grid.
进一步地,所述发电机采用垂直轴升力型永磁风力发电机,垂直轴升力型永磁风力发电机与现有技术中的水平轴风机相比,启动风速更低,发电效率高,且运行更加稳定。Furthermore, the generator adopts a vertical axis lift type permanent magnet wind generator. Compared with the horizontal axis wind turbine in the prior art, the vertical axis lift type permanent magnet wind generator has a lower starting wind speed, high power generation efficiency, and more stable operation.
进一步地,所述叶片设置三个,三个所述叶片沿乏风水平方向绕叶片轴均匀安装。Furthermore, three blades are provided, and the three blades are evenly installed around the blade axis along the horizontal direction of wind exhaustion.
进一步地,所述风轮装置与发电机之间设置有调速装置,这样便于调节发电机转速。Furthermore, a speed regulating device is provided between the wind wheel device and the generator, so as to facilitate the adjustment of the generator rotation speed.
进一步地,所述逆变器电路采用15开关三电平拓扑结构,包括可充电电池,用于发电机储能,可充电电池两端由2个串联电容和15个开关模块,15个开关模块采用PWM调制,从而实现高压大功率场合逆变的场景,所述拓扑结构开关模块采用带续流二极管的IGBT,元件容量较大。Furthermore, the inverter circuit adopts a 15-switch three-level topology structure, including a rechargeable battery for generator energy storage. The two ends of the rechargeable battery are connected by 2 series capacitors and 15 switch modules. The 15 switch modules use PWM modulation to achieve the inverter scenario in high-voltage and high-power occasions. The topology switch module uses an IGBT with a freewheeling diode, and the component capacity is relatively large.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过将矿井内的乏风进行充分利用,实现风能到电能的转换,降低用电的总能耗的同时,并提高经济效益。1. The utility model makes full use of the lack of wind in the mine to realize the conversion of wind energy into electrical energy, thereby reducing the total energy consumption of electricity and improving economic benefits.
2、引流管设置在矿井乏风的流通路径上,有利于保证气流的流速稳定,从而可以实现矿井乏风动能的高效利用,同时在通风机上设置变频器,有利于维持或者调整通风机抽出的乏风风速。2. The drainage pipe is set on the circulation path of the mine exhaust air, which is conducive to ensuring the stability of the air flow rate, so as to achieve efficient utilization of the mine exhaust air kinetic energy. At the same time, a frequency converter is set on the ventilator, which is conducive to maintaining or adjusting the exhaust air speed extracted by the ventilator.
3、发电机采用垂直轴升力型直驱永磁风力发电机,用于捕获并转化矿井乏风产生的动能,相比传统的水平轴风机,启动风速更低,发电效率更高,运行更稳定。3. The generator adopts a vertical-axis lift-type direct-drive permanent magnet wind turbine to capture and convert the kinetic energy generated by the mine's lack of wind. Compared with traditional horizontal-axis fans, it has a lower starting wind speed, higher power generation efficiency, and more stable operation.
4、将发电机设置在塔架上部,这样的设置可使主传动轴不需要太长,对气流影响较小,最大限度的考虑到了矿用乏风动能的利用率以及其经济效益,既降低了成本,又保证了风能的利用率。4. The generator is set on the upper part of the tower. This arrangement can make the main drive shaft not too long, have less impact on the airflow, and take into account the utilization rate of the mine wind-lack kinetic energy and its economic benefits to the maximum extent, which not only reduces the cost but also ensures the utilization rate of wind energy.
5、在发电机逆变器部分采用15开关三电平拓扑结构,包括可充电电池,用于发电机储能,可充电电池两端由2个串联电容和15个开关模块,十五开关三电平拓扑集储能和并网于一体,将矿井乏风动能在经过整流器后,经输入端口Boost电路储存在可充电电池中,也将可充电电池中的能量供给并网,从而实现能量的双向流动。5. A 15-switch three-level topology is used in the generator inverter part, including a rechargeable battery for generator energy storage. The two ends of the rechargeable battery are connected by 2 series capacitors and 15 switch modules. The 15-switch three-level topology integrates energy storage and grid connection. The mine wind-deficient kinetic energy is stored in the rechargeable battery through the input port Boost circuit after passing through the rectifier, and the energy in the rechargeable battery is also supplied to the grid, thereby realizing a two-way flow of energy.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
图1为本实用新型的结构示意图。FIG1 is a schematic structural diagram of the utility model.
图2为本实用新型中风力机的结构示意图。FIG. 2 is a schematic structural diagram of a wind turbine in the present invention.
图3为本实用新型中逆变器部分的结构示意图。FIG3 is a schematic diagram of the structure of the inverter part of the utility model.
其中,附图标记为:1、引流管;2、变频器;3、通风机;4、扩散器;5、发电机;6、支持翼;7、叶片;8、塔架;9、基座;10、整流器;11、逆变器;12、主传动轴。Among them, the figure markings are: 1. drainage pipe; 2. frequency converter; 3. fan; 4. diffuser; 5. generator; 6. support wing; 7. blade; 8. tower; 9. base; 10. rectifier; 11. inverter; 12. main drive shaft.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。当然,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. Of course, the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
实施例:本实用新型提供了一种矿用垂直轴风机动能回收装置,包括引流装置、支撑机构和风力机。Embodiment: The utility model provides a vertical axis wind turbine kinetic energy recovery device for mining, comprising a drainage device, a supporting mechanism and a wind turbine.
引流装置包括引流管1,引流管1起到稳流作用,引流管1一端与矿井内部连接,另一端与通风机3输入端连接,通风机3采用三相异步电机,作为矿井乏风回收的动力装置,通风机3的输出端设置有扩散器4,通过改变其开口结构参数可以提高通风机3的出风效率;通风机3上设置有0~50Hz变频器2,通过调节频率从而可以维持或调整通风机3抽出的乏风风速。The drainage device includes a drainage pipe 1, which plays a role in stabilizing the flow. One end of the drainage pipe 1 is connected to the inside of the mine, and the other end is connected to the input end of the fan 3. The fan 3 adopts a three-phase asynchronous motor as a power device for recovering the mine exhaust air. The output end of the fan 3 is provided with a diffuser 4, and the air outlet efficiency of the fan 3 can be improved by changing its opening structural parameters; the fan 3 is provided with a 0-50Hz frequency converter 2, and the frequency can be adjusted to maintain or adjust the exhaust air speed extracted by the fan 3.
支撑机构包括安装在地面的基座9,基座9上端设置塔架8,风力机设置在塔架8上,塔架8与风力机之间设置有托盘,托盘可使风力机安装更加稳固。The supporting mechanism comprises a base 9 installed on the ground, a tower 8 is arranged on the upper end of the base 9, the wind turbine is arranged on the tower 8, and a tray is arranged between the tower 8 and the wind turbine, and the tray can make the installation of the wind turbine more stable.
风力机包括发电机5和风轮装置,风力机设置在塔架8上部,可以将发电机5与风轮装置连为一体,这样结构更加紧凑,且可以使主传动轴12的设置不需要太长,支撑机构设置在与扩散器4正对的地面上,风力机设置在支撑机构上端;风轮装置中的主传动轴12与发电机5输入轴连接,发电机5输出端通过交直交变换器接入电网或者储能设备,发电机5采用垂直轴升力型永磁风力发电机,垂直轴升力型永磁风力发电机与现有技术中的水平轴风机相比,启动风速更低,发电效率高,且运行更加稳定。The wind turbine includes a generator 5 and a wind rotor device. The wind turbine is arranged on the upper part of a tower 8. The generator 5 and the wind rotor device can be connected as one, so that the structure is more compact and the main transmission shaft 12 does not need to be too long. The support mechanism is arranged on the ground directly opposite to the diffuser 4, and the wind turbine is arranged on the upper end of the support mechanism; the main transmission shaft 12 in the wind rotor device is connected to the input shaft of the generator 5, and the output end of the generator 5 is connected to the power grid or energy storage equipment through an AC-DC-AC converter. The generator 5 adopts a vertical axis lift type permanent magnet wind generator. Compared with the horizontal axis wind turbine in the prior art, the vertical axis lift type permanent magnet wind generator has a lower starting wind speed, high power generation efficiency, and more stable operation.
风轮装置包括支持翼6、叶片7、主轴组件和刹车装置,主轴组件中的主传动轴12与发电机5输入端连接,通风机3将抽吸出的矿井乏风通过扩散器4吹向风轮装置,风轮装置中的叶片7旋转,并通主轴组件中的主传动轴12带动发电机5旋转,从而完成动能向电能的转换;叶片7设置三个,三个叶片7沿乏风水平方向绕叶片7轴均匀安装,风轮装置与发电机5之间设置有调速装置,这样便于调节发电机5转速。The wind wheel device includes a supporting wing 6, blades 7, a main shaft assembly and a brake device. The main transmission shaft 12 in the main shaft assembly is connected to the input end of the generator 5. The ventilator 3 blows the sucked mine exhaust air to the wind wheel device through the diffuser 4. The blades 7 in the wind wheel device rotate and drive the generator 5 to rotate through the main transmission shaft 12 in the main shaft assembly, thereby completing the conversion of kinetic energy into electrical energy; three blades 7 are arranged, and the three blades 7 are evenly installed around the blade 7 axis along the horizontal direction of the exhaust air. A speed regulating device is arranged between the wind wheel device and the generator 5, which is convenient for adjusting the rotation speed of the generator 5.
交直交变换器包括整流器10和逆变器11,发电机5输出端与整流器10的输入端连接,整流器10的输出端与逆变器11输入端连接,逆变器11的输出端接入电网或者储能设备,整流器10用于将发电机5产生的交流电转换成直流电,而逆变器11则将直流电转换成可以使用的交流电,并根据需要的电压和频率调节后,将电能传输到其他设备或电网中。The AC-DC-AC converter includes a rectifier 10 and an inverter 11. The output end of the generator 5 is connected to the input end of the rectifier 10, and the output end of the rectifier 10 is connected to the input end of the inverter 11. The output end of the inverter 11 is connected to the power grid or energy storage equipment. The rectifier 10 is used to convert the AC power generated by the generator 5 into DC power, and the inverter 11 converts the DC power into usable AC power, and after adjusting the voltage and frequency as required, transmits the electric energy to other devices or the power grid.
在逆变器11部分采用15开关三电平拓扑结构,包括可充电电池,用于发电机5储能,可充电电池两端由2个串联电容和15个开关模块,十五开关三电平拓扑集储能和并网于一体,将矿井乏风动能在经过整流器10后,经输入端口Boost电路储存在可充电电池中,也将可充电电池中的能量供给并网,从而实现能量的双向流动;在拓扑结构中,15个开关模块采用PWM调制,从而实现高压大功率场合逆变的场景,拓扑结构开关模块采用带续流二极管的IGBT,元件容量较大,有效提高了矿井乏风动能回收的经济效益。The inverter 11 part adopts a 15-switch three-level topology structure, including a rechargeable battery for storing energy in the generator 5. The two ends of the rechargeable battery are composed of 2 series capacitors and 15 switch modules. The 15-switch three-level topology integrates energy storage and grid connection. The mine wind-deficient kinetic energy is stored in the rechargeable battery through the input port Boost circuit after passing through the rectifier 10, and the energy in the rechargeable battery is also supplied to the grid, thereby realizing a two-way flow of energy; in the topology structure, 15 switch modules use PWM modulation to realize the inverter scenario of high voltage and high power occasions. The topology switch module uses IGBT with a freewheeling diode, and the component capacity is large, which effectively improves the economic benefits of recovering the mine wind-deficient kinetic energy.
在使用时,当矿井乏风系统进行工作时,首先将风力机正对矿井通风机3出风口,通风机3启动后对矿井乏风进行抽出,乏风被抽取后首先通过引流管1,气流会变得稳定,乏风穿过通风机3后,从扩散器4排出,排出后的乏风会均匀的进入到风力机中,并驱动叶片7转动,叶片7通过主轴组件的配合使发电机5旋转,发电机5旋转并产生电能,产生的电能依次经过整流器10和逆变器11的转换,最终并入到电网或储能设备中,以供其他用电设备使用。During use, when the mine exhaust air system is working, first, the wind turbine is facing the air outlet of the mine ventilator 3. After the ventilator 3 is started, the mine exhaust air is extracted. After the exhaust air is extracted, it first passes through the drainage pipe 1, and the airflow becomes stable. After the exhaust air passes through the ventilator 3, it is discharged from the diffuser 4. The exhausted exhaust air will evenly enter the wind turbine and drive the blades 7 to rotate. The blades 7 rotate the generator 5 through the cooperation of the main shaft assembly. The generator 5 rotates and generates electrical energy. The generated electrical energy is converted by the rectifier 10 and the inverter 11 in turn, and finally incorporated into the power grid or energy storage device for use by other electrical equipment.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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Effective date of registration: 20250401 Address after: 221000 National Security Science and Technology Industrial Park, Lijiang Road, High tech Industrial Development Zone, Xuzhou City, Jiangsu Province, China Patentee after: Jiangsu Kelu Electric Co.,Ltd. Country or region after: China Address before: 221000 No. 101, Shanghai Road, Copper Mt. New District, Jiangsu, Xuzhou Patentee before: Jiangsu Normal University Country or region before: China |