CN221473306U - Multi-station thick plate leveling machine - Google Patents

Abstract

The utility model discloses a multi-station thick plate leveling machine, which comprises a leveling machine body, wherein a bottom plate is fixed on one side of the leveling machine body, a first station leveling mechanism is fixed on one side of the top of the bottom plate, a second station leveling mechanism is fixed on one side of the first station leveling mechanism, the first station leveling mechanism comprises a first frame, a carrier plate is fixed on the bottom of the first frame, a first hydraulic cylinder is fixed below the top of the first frame, a pressing plate is fixed at the bottom output end of the first hydraulic cylinder, first guide rods are fixed on two sides of the first hydraulic cylinder, a guide mechanism is arranged on the other side of the leveling machine body, a pushing clamping mechanism is fixed on one side of the guide mechanism, leveling efficiency is greatly improved, leveling qualification rate of plates is improved, and the plates can be clamped, stably pushed and prevented from shaking and shifting during feeding.

Description

Multi-station thick plate leveling machine

Technical Field

The utility model relates to the technical field of battery manufacturing, in particular to a multi-station thick plate leveling machine.

Background

The leveling machine is used for extruding the uneven metal plate through the upper roller and the lower roller to achieve the leveling effect.

According to the application number: 202023028385.2 discloses a multistation thick plate evener convenient to go up unloading, including the evener body, the top fixed mounting of evener body has the roof-rack, the top fixed mounting of evener body has the leveling seat, the top fixed mounting of evener body has the first motor that is located leveling seat one side, the inner chamber activity of leveling seat has cup jointed down the axis of rotation, the outside fixed mounting of axis of rotation has the leveling roller down, the fixed sprocket that has cup jointed in one side of axis of rotation down, the outside meshing of sprocket has the chain, the output fixed mounting of first motor is on the one end of axis of rotation down, the fixed rotation axis of having cup jointed in upper portion of roof-rack inner chamber, the outside activity of going up the axis of rotation has cup jointed the leveling roller, and this multistation thick plate evener convenient to go up the unloading drives one of them down the axis of rotation through the operation of first motor, because utilize chain and sprocket drive to connect down between the axis of rotation in addition four, make the axis of rotation carry out the leveling motor between leveling roller and the upper roller, the top of evener body is equipped with three sets of motor and has been equipped with the sprocket, thereby can drive the belt pulley, and the belt pulley is convenient for the two-stage conveyor belt conveyor can be carried out to the speed of the multistation heavy plate, and the heavy plate conveyor belt conveyor is convenient for the speed of the heavy plate, the heavy plate conveyor is convenient for move the heavy plate, and the belt conveyor is convenient for the speed of the heavy plate has moved down.

However, the multi-station thick plate leveling machine convenient for loading and unloading has the following defects:

Only adopt and level down between leveling roller and the last leveling roller, the flattening mode is single, can only carry out once flattening, and the flattening effect is not good, although the unloading of being convenient for, but when using belt to carry out the material loading, the panel takes place the skew easily, can not press from both sides tightly to the panel, stable material loading influences flattening efficiency.

For the problems in the related art, no effective solution has been proposed at present.

Disclosure of utility model

Aiming at the problems in the related art, the utility model provides a multi-station thick plate leveling machine, which aims to overcome the technical problems in the prior art.

For this purpose, the utility model adopts the following specific technical scheme:

The utility model provides a multistation thick plate evener, includes the evener body, one side of evener body is fixed with the bottom plate, top one side of bottom plate is fixed with first station leveling mechanism, one side of first station leveling mechanism is fixed with second station leveling mechanism, first station leveling mechanism includes first frame, the bottom of first frame is fixed with the carrier plate, the bottom of carrier plate with the top fixed connection of bottom plate, the top below of first frame is fixed with first pneumatic cylinder, the bottom output of first pneumatic cylinder is fixed with the clamp plate, the both sides of first pneumatic cylinder all are fixed with first guide bar, two the bottom of first guide bar with the bottom of first pneumatic cylinder all with the top fixed connection of clamp plate, the opposite side of evener body is provided with guiding mechanism, one side of guiding mechanism is fixed with propelling movement clamping mechanism.

As a further scheme of the utility model, the second station leveling mechanism comprises a second frame, a base is fixed at the bottom of the second frame, the bottom of the base is fixedly connected with the top of the bottom plate, a plurality of first rollers are movably connected above the base, one of the first rollers on the edge is connected with a motor, a second hydraulic cylinder is fixed below the top of the second frame, a top plate is fixed at the bottom output end of the second hydraulic cylinder, second guide rods are fixed at two sides of the second hydraulic cylinder, the bottoms of the two second guide rods and the bottom of the second hydraulic cylinder are fixedly connected with the top of the top plate, and a plurality of second rollers with the same specification as the first rollers are arranged at the bottom of the top plate.

As a further scheme of the utility model, the upper surface of the carrier plate is smooth, the surface of the first roller is provided with anti-skid patterns, and the upper surface of the carrier plate and the upper surface of the first roller are on the same horizontal line.

As a further scheme of the utility model, the guide mechanism comprises a transverse plate, the height of the transverse plate is the same as that of the bottom plate, baffle plates are fixed on two sides above the transverse plate, and guide rollers are movably connected between the two baffle plates.

As a further scheme of the utility model, the pushing clamping mechanism comprises a supporting plate, a rodless cylinder is fixed in the middle of the top of the supporting plate, a hydraulic rod is fixed in the rodless cylinder through a sliding block, a push plate is fixed at one end of the hydraulic rod, bearing blocks are fixed at the upper end and the lower end of two sides of the push plate, a third hydraulic cylinder is fixed on the bearing blocks above, and a clamping plate is fixed at the bottom of the third hydraulic cylinder.

As a further proposal of the utility model, the height of the guide roller is 5mm higher than the carrier plate.

As a further scheme of the utility model, wedge-shaped plates are fixed at the tops of two sides of the bottom plate, the height of the wedge-shaped plate close to one side of the carrier plate is the same as that of the carrier plate, and the height of the wedge-shaped plate close to one side of the first roller is 2mm lower than that of the first roller.

The beneficial effects of the utility model are as follows: through setting up first station leveling mechanism, when the panel was carried to the support plate top, the hydraulic rod stops carrying, first pneumatic cylinder drives the clamp plate and extrudees panel downwards, preliminary flattening is carried out to panel, through setting up second station leveling mechanism, the motor drives the first gyro wheel of edge and rotates, when the panel was carried to first gyro wheel top, second pneumatic cylinder drives roof and second gyro wheel downwardly moving, stop hydraulic pressure when the lower tangent plane of second gyro wheel and panel contact, carry out the flattening again to panel through upper and lower two first gyro wheels and second gyro wheel, through setting up the combined action of first station leveling mechanism cooperation second station leveling mechanism, the flattening efficiency has been improved greatly, improve the flattening qualification rate of panel, through setting up guiding mechanism and push clamping mechanism's joint use, fix the panel on clamping mechanism, then the hydraulic rod drives push pedal and panel and remove, the panel is to first station mechanism removal on the guiding roller, when making things convenient for the material loading, also can press from both sides tightly to push steadily to panel, prevent to take place to rock the skew during the material loading.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of the overall structure of a multi-station plank leveler in accordance with an embodiment of the present utility model;

FIG. 2 is a schematic view of a first station screed of a multi-station slab screed according to an embodiment of the present utility model;

FIG. 3 is a schematic diagram of a second station screed of a multi-station plank screeding machine in accordance with one embodiment of the present utility model;

FIG. 4 is a schematic illustration of a guide mechanism for a multi-station plank leveler in accordance with an embodiment of the present utility model;

FIG. 5 is a schematic diagram of a push clamping mechanism of a multi-station plank leveler in accordance with an embodiment of the present utility model.

In the figure:

1. A leveler body; 2. a bottom plate; 3. a first station leveling mechanism; 4. a second station leveling mechanism; 5. a first frame; 6. a carrier plate; 7. a first hydraulic cylinder; 8. a pressing plate; 9. a first guide bar; 10. a guide mechanism; 11. pushing the clamping mechanism; 12. a second frame; 13. a base; 14. a first roller; 15. a motor; 16. a second hydraulic cylinder; 17. a top plate; 18. a second guide bar; 19. a second roller; 20. a cross plate; 21. a guide roller; 22. a support plate; 23. a rodless cylinder; 24. a hydraulic rod; 25. a push plate; 26. a bearing block; 27. a third hydraulic cylinder; 28. a clamping plate; 29. wedge plate.

Detailed Description

For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.

According to an embodiment of the utility model, a multi-station thick plate leveling machine is provided.

Referring to fig. 1-5 of the specification, a multi-station thick plate leveling machine according to an embodiment of the present utility model includes a leveling machine body 1, a bottom plate 2 is fixed at one side of the leveling machine body 1, a first station leveling mechanism 3 is fixed at one side of the top of the bottom plate 2, a second station leveling mechanism 4 is fixed at one side of the first station leveling mechanism 3, the first station leveling mechanism 3 includes a first frame 5, a carrier plate 6 is fixed at the bottom of the first frame 5, the bottom of the carrier plate 6 is fixedly connected with the top of the bottom plate 2, a first hydraulic cylinder 7 is fixed below the top of the first frame 5, a pressing plate 8 is fixed at the bottom output end of the first hydraulic cylinder 7, first guide rods 9 are fixed at both sides of the first hydraulic cylinder 7, the bottom of the first guide rods 9 and the bottom of the first hydraulic cylinder 7 are fixedly connected with the top of the pressing plate 8, a guide mechanism 10 is arranged at the other side of the leveling machine body 1, a pushing mechanism 11 is fixed at one side of the guide mechanism 10, a clamping mechanism 12 is fixed at one side of the second guide mechanism, a plurality of guide rollers 12 are fixed at the bottom of the second frame 16, a top of the second guide mechanism is fixedly connected with the top plate 16, a top plate 16 is fixedly connected with the two top plate 16, and bottom plate 16 is fixedly connected with two top plate 13, a top plate 13, base 13 and bottom 13 is fixedly connected with top plate 13, base 13 and top 13, top 13 and top plate 13 is fixedly top frame 13 and top 13, the bottom of roof 17 be provided with a plurality of with the same second gyro wheel 19 of first gyro wheel 14 specification, the upper surface of carrier plate 6 is smooth, the anti-skidding line has been seted up on the surface of first gyro wheel 14, the upper surface of carrier plate 6 with the upper surface of first gyro wheel 14 is on same horizontal line, the both sides top of bottom plate 2 all is fixed with wedge plate 29, is close to the wedge plate 29 of carrier plate 6 one side highly with carrier plate 6 highly is the same, is close to first gyro wheel 14 one side wedge plate 29 highly is less than the high 2mm department of first gyro wheel 14.

Through setting up first station leveling mechanism 3, when the panel was carried to carrier plate 6 top, hydraulic rod 24 stopped carrying, first pneumatic cylinder 7 drove clamp plate 8 and extrudeed the panel downwards, carry out preliminary flattening to the panel, through setting up second station leveling mechanism 4, motor 15 drives the first gyro wheel 14 rotation on the edge, when the panel was carried to first gyro wheel 14 top, second pneumatic cylinder 16 drove roof 17 and second gyro wheel 19 and moved downwards, stop hydraulic pressure when the lower tangent plane of second gyro wheel 19 contacted with the panel, carry out the flattening again to the panel through upper and lower two first gyro wheels 14 and second gyro wheel 19, through setting up the coaction of first station leveling mechanism 3 cooperation second station leveling mechanism 4, the flattening efficiency has been improved greatly, the qualification rate of flattening of panel is improved.

Referring to fig. 3 of the present disclosure, as a further aspect of the present disclosure, the guiding mechanism 10 includes a cross plate 20, the height of the cross plate 20 is the same as that of the bottom plate 2, two baffles are fixed on two sides above the cross plate 20, a guiding roller 21 is movably connected between the two baffles, the pushing clamping mechanism 11 includes a supporting plate 22, a rodless cylinder 23 is fixed in a middle position of a top of the supporting plate 22, the rodless cylinder 23 is fixed with a hydraulic rod 24 through a sliding block, one end of the hydraulic rod 24 is fixed with a push plate 25, two upper ends and lower ends of two sides of the push plate 25 are both fixed with a bearing block 26, a third hydraulic cylinder 27 is fixed on the bearing block 26 above, a clamping plate 28 is fixed at a bottom of the third hydraulic cylinder 27, and the height of the guiding roller 21 is higher than 65mm of the bearing plate.

Through setting up guide mechanism 10 and pushing clamping mechanism 11's common use, fix panel on clamping mechanism 11, then hydraulic stem 24 drives push pedal 25 and panel and removes, and the panel removes to first station evener 3 mechanism on guide roll 21, when making things convenient for the material loading, also can press from both sides tight stable propelling movement to the panel, prevents that the panel from taking place to rock the skew during the material loading.

When the leveling device is used, firstly, a plate is fixed between two bearing blocks 26, a third hydraulic cylinder 27 drives a clamping plate 28 to move to clamp the plate, then, according to the thickness of the plate, a rodless cylinder 23 is adjusted to drive a hydraulic rod 24 and the plate to move up and down, the bottom surface of the plate is enabled to be in tangential contact with a guide roller 21, then, the hydraulic rod 24 drives a push plate 25 and the plate to move on the guide roller 21 to a first station leveling mechanism 3, when the plate is conveyed to the upper side of a carrier plate 6, the hydraulic rod 24 stops conveying, the first hydraulic cylinder 7 drives a pressing plate 8 to press the plate downwards, the plate is primarily leveled, a motor 15 of a second station leveling mechanism 4 drives a first roller 14 on the edge to rotate, when the plate is conveyed to the upper side of the first roller 14, the second hydraulic cylinder 16 drives a top plate 17 and the second roller 19 to move downwards, when the lower tangential surface of the second roller 19 is in contact with the plate, leveling is stopped, the plate is leveled again through the upper and lower two first rollers 14 and the second rollers 19, the leveling efficiency is greatly improved through the combined action of the first station leveling mechanism 3, the leveling efficiency is also improved, the plate can be conveniently and the plate is prevented from shaking and is stably leveled when the plate is pushed, and the plate is stably and shifted.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (7)

1. The utility model provides a multistation thick plate evener, includes evener body (1), one side of evener body (1) is fixed with bottom plate (2), top one side of bottom plate (2) is fixed with first station leveling mechanism (3), one side of first station leveling mechanism (3) is fixed with second station leveling mechanism (4), its characterized in that: the utility model provides a leveling machine for the leveling machine of the building, includes first frame (5), the bottom of first frame (5) is fixed with carrier plate (6), the bottom of carrier plate (6) with the top fixed connection of bottom plate (2), the top below of first frame (5) is fixed with first pneumatic cylinder (7), the bottom output of first pneumatic cylinder (7) is fixed with clamp plate (8), the both sides of first pneumatic cylinder (7) all are fixed with first guide bar (9), two the bottom of first guide bar (9) with the bottom of first pneumatic cylinder (7) all with the top fixed connection of clamp plate (8), the opposite side of leveling machine body (1) is provided with guiding mechanism (10), one side of guiding mechanism (10) is fixed with propelling movement clamping mechanism (11).

2. The multi-station thick plate leveling machine according to claim 1, wherein: the second station leveling mechanism (4) comprises a second frame (12), a base (13) is fixed at the bottom of the second frame (12), the bottom of the base (13) is fixedly connected with the top of the bottom plate (2), a plurality of first rollers (14) are movably connected above the base (13), one of the edges is connected with a motor (15) on the first roller (14), a second hydraulic cylinder (16) is fixed below the top of the second frame (12), a top plate (17) is fixed at the bottom output end of the second hydraulic cylinder (16), second guide rods (18) are fixed at the two sides of the second hydraulic cylinder (16), the bottoms of the second guide rods (18) and the bottoms of the second hydraulic cylinders (16) are fixedly connected with the top of the top plate (17), and a plurality of second rollers (19) with the same specifications as the first rollers (14) are arranged at the bottom of the top plate (17).

3. The multi-station thick plate leveling machine according to claim 2, wherein: the upper surface of the carrier plate (6) is smooth, anti-skidding lines are formed in the surface of the first roller (14), and the upper surface of the carrier plate (6) and the upper surface of the first roller (14) are on the same horizontal line.

4. A multi-station slab evener as defined in claim 3, wherein: the guide mechanism (10) comprises a transverse plate (20), the height of the transverse plate (20) is the same as that of the bottom plate (2), baffle plates are fixed on two sides above the transverse plate (20), and guide rollers (21) are movably connected between the two baffle plates.

5. The multi-station thick plate leveling machine according to claim 1, wherein: the pushing clamping mechanism (11) comprises a supporting plate (22), a rodless cylinder (23) is fixed at the middle position of the top of the supporting plate (22), a hydraulic rod (24) is fixed to the rodless cylinder (23) through a sliding block, a pushing plate (25) is fixed to one end of the hydraulic rod (24), bearing blocks (26) are fixed to the upper end and the lower end of two sides of the pushing plate (25), a third hydraulic cylinder (27) is fixed to the bearing blocks (26) above, and a clamping plate (28) is fixed to the bottom of the third hydraulic cylinder (27).

6. The multi-station slab evener of claim 4, wherein: the height of the guide roller (21) is 5mm higher than that of the carrier plate (6).

7. The multi-station slab evener of claim 6, wherein: wedge plates (29) are fixed at the tops of two sides of the bottom plate (2), the height of each wedge plate (29) close to one side of the carrier plate (6) is the same as that of the carrier plate (6), and the height of each wedge plate (29) close to one side of the first roller (14) is lower than that of the first roller (14) by 2 mm.