CN221454687U - Steel structure groove machining device - Google Patents

Steel structure groove machining device Download PDF

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CN221454687U
CN221454687U CN202420074003.9U CN202420074003U CN221454687U CN 221454687 U CN221454687 U CN 221454687U CN 202420074003 U CN202420074003 U CN 202420074003U CN 221454687 U CN221454687 U CN 221454687U
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filter box
steel structure
laser cutter
waste gas
fixed mounting
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吴伟
吴晓玉
刘建廷
孙懋江
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Penglai Yinnaier Steel Structure Co ltd
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Penglai Yinnaier Steel Structure Co ltd
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Abstract

The utility model discloses a steel structure groove processing device, which relates to the technical field of groove processing, and comprises a steel structure part, a workbench, a motor, a gear I, a transmission shaft, a smoke monitor, a control panel, a fan, a bamboo charcoal material, a porous structure, an active charcoal material, a smoke filter, an adsorption layer, a smoke monitor and a cutting waste gas.

Description

一种钢结构坡口加工装置Steel structure groove processing device

技术领域Technical Field

本实用新型涉及坡口加工技术领域,具体为一种钢结构坡口加工装置。The utility model relates to the technical field of groove processing, in particular to a steel structure groove processing device.

背景技术Background technique

坡口是指焊件的待焊部位加工并装配成的一定几何形状的沟槽,坡口是主要为了焊接工件,保证焊接度,普通情况下用机加工方法加工出的型面,要求不高时也可以气割,为了提升钢结构的焊接质量,通常会用对钢结构进行坡口加工,需要用到一种钢结构坡口加工装置。Bevel refers to a groove of a certain geometric shape that is processed and assembled at the part to be welded of the weldment. The bevel is mainly used to weld the workpiece to ensure the welding degree. Under normal circumstances, the profile is processed by machining methods. It can also be gas cut when the requirements are not high. In order to improve the welding quality of steel structures, steel structures are usually beveled, which requires a steel structure bevel processing device.

例如公开号为CN215658573U的实用新型公开了一种钢结构件圆盘坡口加工装置,本实用新型包括工作台,所述工作台的底部固定连接有支撑脚,所述工作台的底部固定安装有驱动电机,所述驱动电机的输出轴延伸至工作台的内部并固定连接有圆杆,所述圆杆的顶部开设有六边形插槽,所述六边形插槽的内部插接有六边形柱,所述六边形柱的顶部固定连接有螺纹套。通过固定限位机构固定滑动块,以此调整好自动切割机的位置,移动调节块,带动移动板上的切割枪移动,通过拧动固定件固定调节块,从而调节了两个切割枪的间距,达到对加工圆盘内径外径坡口的切割,本装置调节的幅度大,实现对不同型号的环形板的内沿或外沿的坡口加工,而且在调节割枪间距简单方便,调节距离的精度高。For example, the utility model with the publication number CN215658573U discloses a device for processing circular grooves of steel structural parts. The utility model includes a workbench, the bottom of which is fixedly connected with a support foot, the bottom of which is fixedly installed with a drive motor, the output shaft of which extends to the inside of the workbench and is fixedly connected with a round rod, the top of which is provided with a hexagonal slot, the inside of which is plugged with a hexagonal column, and the top of which is fixedly connected with a threaded sleeve. The sliding block is fixed by a fixed limiting mechanism to adjust the position of the automatic cutting machine, the adjustment block is moved to drive the cutting gun on the moving plate to move, and the adjustment block is fixed by twisting the fixing piece to adjust the spacing between the two cutting guns, so as to achieve the cutting of the inner diameter and outer diameter grooves of the processing circular disc. The device has a large adjustment range, and can realize the groove processing of the inner edge or outer edge of annular plates of different models, and it is simple and convenient to adjust the spacing between the cutting guns, and the adjustment distance is highly accurate.

现有的钢结构坡口加工装置在作业时会产生大量的切割废气,并且缺少废气处理结构或对废气处理相对简单,使得切割废气飘散在空气中,容易对工作人员的身体健康造成不利影响。The existing steel structure groove processing device will generate a large amount of cutting waste gas during operation, and lacks a waste gas treatment structure or the waste gas treatment is relatively simple, so that the cutting waste gas floats in the air, which is easy to have an adverse effect on the health of the workers.

实用新型内容Utility Model Content

针对现有技术的不足,本实用新型提供了一种钢结构坡口加工装置,以解决上述背景技术中提出现有的钢结构坡口加工装置在作业时会产生大量的切割废气,并且缺少废气处理结构或对废气处理相对简单,使得切割废气飘散在空气中,容易对工作人员的身体健康造成不利影响的问题。In view of the shortcomings of the prior art, the utility model provides a steel structure beveling processing device to solve the problem raised in the above background technology that the existing steel structure beveling processing device will generate a large amount of cutting waste gas during operation, and lacks a waste gas treatment structure or the waste gas treatment is relatively simple, so that the cutting waste gas floats in the air, which is easy to have an adverse effect on the health of the workers.

为实现以上目的,本实用新型通过以下技术方案予以实现:一种钢结构坡口加工装置,包括工作台,所述工作台上端的右侧固定安装有支撑杆,所述支撑杆的上端固定安装有电动滑轨,所述电动滑轨上滑动连接有激光切割器,所述激光切割器的下端开设有安装槽,所述安装槽的内侧设置有切割头,所述切割头的右端固定安装有传动轴,所述传动轴的右端延伸至激光切割器的内部,且表面固定安装有齿轮一,所述工作台上端的左侧固定安装有废气过滤盒,所述废气过滤盒的右端设置有进风口,所述废气过滤盒的左端开设有通风槽,所述废气过滤盒上端的左侧设置有控制面板,所述废气过滤盒右端的上侧固定安装有烟雾监测器,所述废气过滤盒内部的左侧固定安装有风机,所述废气过滤盒内部的下端开设有安装座,所述废气过滤盒上端的右侧开设有安装口,所述安装口的内部设置有过滤板,所述过滤板内部的左侧固定安装有除味层,所述过滤板内部的右侧固定安装有吸附层。To achieve the above purpose, the utility model is implemented through the following technical solutions: a steel structure groove processing device, including a workbench, a support rod is fixedly installed on the right side of the upper end of the workbench, an electric slide rail is fixedly installed on the upper end of the support rod, a laser cutter is slidably connected to the electric slide rail, a mounting groove is opened at the lower end of the laser cutter, a cutting head is arranged on the inner side of the mounting groove, a transmission shaft is fixedly installed on the right end of the cutting head, the right end of the transmission shaft extends to the interior of the laser cutter, and a gear 1 is fixedly installed on the surface, and a gear 1 is fixedly installed on the left side of the upper end of the workbench There is an exhaust gas filter box, the right end of the exhaust gas filter box is provided with an air inlet, the left end of the exhaust gas filter box is provided with a ventilation slot, a control panel is provided on the left side of the upper end of the exhaust gas filter box, a smoke detector is fixedly installed on the upper side of the right end of the exhaust gas filter box, a fan is fixedly installed on the left side of the interior of the exhaust gas filter box, a mounting seat is provided at the lower end of the interior of the exhaust gas filter box, an installation port is provided on the right side of the upper end of the exhaust gas filter box, a filter plate is provided inside the installation port, a deodorization layer is fixedly installed on the left side of the interior of the filter plate, and an adsorption layer is fixedly installed on the right side of the interior of the filter plate.

优选的,所述切割头的左端与激光切割器转动连接,所述传动轴与激光切割器转动连接。Preferably, the left end of the cutting head is rotatably connected to the laser cutter, and the transmission shaft is rotatably connected to the laser cutter.

优选的,所述激光切割器的内部位于传动轴的边侧固定安装有电机,所述电机的输出端固定安装有齿轮二,所述齿轮二与齿轮一啮合连接。Preferably, a motor is fixedly installed inside the laser cutter on the side of the transmission shaft, and a second gear is fixedly installed on the output end of the motor, and the second gear is meshingly connected with the first gear.

优选的,所述进风口上设置有防护网,所述烟雾监测器与控制面板电性连接。Preferably, a protective net is provided on the air inlet, and the smoke detector is electrically connected to the control panel.

优选的,所述除味层的内部填充有竹炭材料,所述吸附层的内部填充有活性炭材料。Preferably, the deodorizing layer is filled with bamboo charcoal material, and the adsorption layer is filled with activated carbon material.

优选的,所述过滤板的下端与安装座卡合连接,所述过滤板的上端与废气过滤盒可拆卸连接。Preferably, the lower end of the filter plate is snap-connected to the mounting seat, and the upper end of the filter plate is detachably connected to the exhaust gas filter box.

有益效果Beneficial Effects

本实用新型提供了钢结构坡口加工装置。与现有技术相比具备以下有益效果:The utility model provides a steel structure groove processing device. Compared with the prior art, it has the following beneficial effects:

1、该钢结构坡口加工装置,首先将钢结构件放置在工作台上夹持固定,通过电机带动齿轮二转动,使得齿轮一带动传动轴转动,从而实现对切割头角度的精确调节,便于激光切割器加工不同角度的坡口,有利于提高钢结构坡口加工装置的适用性。1. The steel structure groove processing device first places the steel structure on the workbench and clamps it, and drives the second gear to rotate through the motor, so that the first gear drives the transmission shaft to rotate, thereby realizing the precise adjustment of the cutting head angle, facilitating the laser cutter to process grooves of different angles, and helping to improve the applicability of the steel structure groove processing device.

2、该钢结构坡口加工装置,通过烟雾监测器检测坡口加工装置作业时产生的废气,利用烟雾监测器与控制面板电性连接,便于控制废气过滤盒的开关,实现自动吸收废气的功能,通过风机带动空气流动,产生的气压差,使得空气中的切割废气进入到废气过滤盒内部,利用除味层的内部填充有竹炭材料,具有疏松多孔的结构,能净化空气、消除异味,同时配合吸附层的内部填充有活性炭材料,它具有良好的吸附性能,便于有效的过滤切割废气,有利于提高钢结构坡口加工装置作业的安全性。2. The steel structure groove processing device detects the exhaust gas generated during the operation of the groove processing device through a smoke detector, and uses the smoke detector to be electrically connected to the control panel to control the switch of the exhaust gas filter box to realize the function of automatically absorbing the exhaust gas. The air flow is driven by the fan to generate an air pressure difference, so that the cutting exhaust gas in the air enters the exhaust gas filter box. The deodorizing layer is filled with bamboo charcoal material, which has a loose and porous structure and can purify the air and eliminate odors. At the same time, the adsorption layer is filled with activated carbon material, which has good adsorption performance, is convenient for effectively filtering the cutting exhaust gas, and is beneficial to improving the safety of the operation of the steel structure groove processing device.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;

图2为本实用新型的废气过滤盒结构示意图;FIG2 is a schematic diagram of the structure of the exhaust gas filter box of the utility model;

图3为本实用新型的激光切割器结构示意图。FIG3 is a schematic diagram of the structure of the laser cutter of the present invention.

图中:1、工作台;2、支撑杆;3、电动滑轨;4、激光切割器;5、安装槽;6、切割头;7、传动轴;8、齿轮一;9、废气过滤盒;10、进风口;11、通风槽;12、控制面板;13、烟雾监测器;14、风机;15、安装座;16、安装口;17、过滤板;18、除味层;19、吸附层;20、电机;21、齿轮二;22、防护网。In the figure: 1. workbench; 2. support rod; 3. electric slide rail; 4. laser cutter; 5. mounting slot; 6. cutting head; 7. transmission shaft; 8. gear one; 9. exhaust gas filter box; 10. air inlet; 11. ventilation slot; 12. control panel; 13. smoke detector; 14. fan; 15. mounting seat; 16. mounting port; 17. filter plate; 18. deodorization layer; 19. adsorption layer; 20. motor; 21. gear two; 22. protective net.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-3,本实用新型提供一种技术方案:一种钢结构坡口加工装置,包括工作台1,工作台1上端的右侧固定安装有支撑杆2,支撑杆2的上端固定安装有电动滑轨3,电动滑轨3上滑动连接有激光切割器4,激光切割器4的下端开设有安装槽5,安装槽5的内侧设置有切割头6,切割头6的右端固定安装有传动轴7,传动轴7的右端延伸至激光切割器4的内部,且表面固定安装有齿轮一8,切割头6的左端与激光切割器4转动连接,传动轴7与激光切割器4转动连接,激光切割器4的内部位于传动轴7的边侧固定安装有电机20,电机20的输出端固定安装有齿轮二21,齿轮二21与齿轮一8啮合连接,首先将钢结构件放置在工作台1上夹持固定,通过电机20带动齿轮二21转动,使得齿轮一8带动传动轴7转动,从而实现对切割头6角度的精确调节,便于激光切割器4加工不同角度的坡口,有利于提高钢结构坡口加工装置的适用性;Please refer to Figures 1-3. The utility model provides a technical solution: a steel structure groove processing device, including a workbench 1, a support rod 2 is fixedly installed on the right side of the upper end of the workbench 1, an electric slide rail 3 is fixedly installed on the upper end of the support rod 2, a laser cutter 4 is slidably connected to the electric slide rail 3, a mounting groove 5 is opened at the lower end of the laser cutter 4, a cutting head 6 is arranged inside the mounting groove 5, a transmission shaft 7 is fixedly installed on the right end of the cutting head 6, the right end of the transmission shaft 7 extends to the inside of the laser cutter 4, and a gear 8 is fixedly installed on the surface, and the left end of the cutting head 6 is connected to the laser cutting machine 4. The laser cutter 4 is rotatably connected, the transmission shaft 7 is rotatably connected with the laser cutter 4, the inside of the laser cutter 4 is fixedly installed with a motor 20 on the side of the transmission shaft 7, the output end of the motor 20 is fixedly installed with a gear 21, the gear 21 is meshed and connected with the gear 1 8, firstly, the steel structure is placed on the workbench 1 and clamped, the motor 20 drives the gear 21 to rotate, so that the gear 1 8 drives the transmission shaft 7 to rotate, thereby realizing the precise adjustment of the angle of the cutting head 6, which is convenient for the laser cutter 4 to process grooves of different angles, and is conducive to improving the applicability of the steel structure groove processing device;

工作台1上端的左侧固定安装有废气过滤盒9,废气过滤盒9的右端设置有进风口10,废气过滤盒9的左端开设有通风槽11,废气过滤盒9上端的左侧设置有控制面板12,废气过滤盒9右端的上侧固定安装有烟雾监测器13,废气过滤盒9内部的左侧固定安装有风机14,进风口10上设置有防护网22,烟雾监测器13与控制面板12电性连接,通过烟雾监测器13检测坡口加工装置作业时产生的废气,利用烟雾监测器13与控制面板12电性连接,便于控制风机14带动空气流动,产生的气压差,使得空气中的切割废气进入到废气过滤盒9内部,实现自动吸收废气的功能,有利于提高使用的便捷性;An exhaust gas filter box 9 is fixedly installed on the left side of the upper end of the workbench 1, an air inlet 10 is arranged on the right end of the exhaust gas filter box 9, a ventilation slot 11 is opened on the left end of the exhaust gas filter box 9, a control panel 12 is arranged on the left side of the upper end of the exhaust gas filter box 9, a smoke detector 13 is fixedly installed on the upper side of the right end of the exhaust gas filter box 9, a fan 14 is fixedly installed on the left side inside the exhaust gas filter box 9, a protective net 22 is arranged on the air inlet 10, the smoke detector 13 is electrically connected to the control panel 12, and the exhaust gas generated when the groove processing device is in operation is detected by the smoke detector 13. The smoke detector 13 is electrically connected to the control panel 12 to facilitate the control of the fan 14 to drive the air flow, and the pressure difference generated makes the cutting exhaust gas in the air enter the exhaust gas filter box 9, so as to realize the function of automatically absorbing the exhaust gas, which is conducive to improving the convenience of use;

废气过滤盒9内部的下端开设有安装座15,废气过滤盒9上端的右侧开设有安装口16,安装口16的内部设置有过滤板17,过滤板17内部的左侧固定安装有除味层18,过滤板17内部的右侧固定安装有吸附层19,除味层18的内部填充有竹炭材料,吸附层19的内部填充有活性炭材料,过滤板17的下端与安装座15卡合连接,过滤板17的上端与废气过滤盒9可拆卸连接,利用除味层18的内部填充有竹炭材料,具有疏松多孔的结构,能净化空气、消除异味,同时配合吸附层19的内部填充有活性炭材料,它具有良好的吸附性能,便于有效的过滤切割废气,有利于提高钢结构坡口加工装置作业的安全性。A mounting seat 15 is provided at the lower end of the exhaust gas filter box 9, a mounting port 16 is provided on the right side of the upper end of the exhaust gas filter box 9, a filter plate 17 is provided inside the mounting port 16, a deodorizing layer 18 is fixedly installed on the left side of the filter plate 17, an adsorption layer 19 is fixedly installed on the right side of the filter plate 17, the deodorizing layer 18 is filled with bamboo charcoal material, the adsorption layer 19 is filled with activated carbon material, the lower end of the filter plate 17 is snap-connected with the mounting seat 15, the upper end of the filter plate 17 is detachably connected with the exhaust gas filter box 9, the deodorizing layer 18 is filled with bamboo charcoal material, has a loose and porous structure, can purify the air, eliminate odors, and at the same time, the adsorption layer 19 is filled with activated carbon material, which has good adsorption performance, is convenient for effectively filtering cutting exhaust gas, and is beneficial to improving the safety of the steel structure groove processing device operation.

工作时,首先将钢结构件放置在工作台1上夹持固定,通过电机20带动齿轮二21转动,使得齿轮一8带动传动轴7转动,从而实现对切割头6角度的精确调节,便于激光切割器4加工不同角度的坡口,通过烟雾监测器13检测坡口加工装置作业时产生的废气,利用烟雾监测器13与控制面板12电性连接,便于控制废气过滤盒9的开关,实现自动吸收废气的功能,通过风机14带动空气流动,产生的气压差,使得空气中的切割废气进入到废气过滤盒9内部,利用除味层18的内部填充有竹炭材料,具有疏松多孔的结构,能净化空气、消除异味,同时配合吸附层19的内部填充有活性炭材料,它具有良好的吸附性能,便于有效的过滤切割废气。During operation, firstly, the steel structure is placed on the workbench 1 and clamped and fixed, and the motor 20 drives the gear 21 to rotate, so that the gear 1 8 drives the transmission shaft 7 to rotate, thereby realizing the precise adjustment of the angle of the cutting head 6, which is convenient for the laser cutter 4 to process grooves of different angles, and the exhaust gas generated during the operation of the groove processing device is detected by the smoke detector 13. The smoke detector 13 is electrically connected to the control panel 12 to facilitate the control of the switch of the exhaust gas filter box 9 to realize the function of automatically absorbing the exhaust gas, and the air flow is driven by the fan 14 to generate an air pressure difference, so that the cutting exhaust gas in the air enters the exhaust gas filter box 9. The deodorizing layer 18 is filled with bamboo charcoal material, which has a loose and porous structure, can purify the air and eliminate odors. At the same time, the adsorption layer 19 is filled with activated carbon material, which has good adsorption properties and is convenient for effectively filtering the cutting exhaust gas.

同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims (6)

1. The utility model provides a steel construction groove processingequipment, includes workstation (1), its characterized in that: the utility model discloses a fan, including workstation (1) and fan, right side fixed mounting of workstation (1) upper end has bracing piece (2), the upper end fixed mounting of bracing piece (2) has electronic slide rail (3), sliding connection has laser cutter (4) on electronic slide rail (3), mounting groove (5) have been seted up to the lower extreme of laser cutter (4), the inboard of mounting groove (5) is provided with cutting head (6), the right-hand member fixed mounting of cutting head (6) has transmission shaft (7), the right-hand member of transmission shaft (7) extends to the inside of laser cutter (4), and surface mounting has gear one (8), the left side fixed mounting of workstation (1) upper end has waste gas filter box (9), the right-hand member of waste gas filter box (9) is provided with air intake (10), ventilation groove (11) have been seted up to the left end of waste gas filter box (9), the left side of waste gas filter box (9) upper end is provided with control panel (12), the upside fixed mounting of waste gas filter box (9) has smoke monitor (13), inside filter box (9) right side (16) has the inside of fan (9) is seted up, the inside of fan (16), the inside of installing port (16) is provided with filter (17), the inside left side fixed mounting of filter (17) has deodorant layer (18), the inside right side fixed mounting of filter (17) has adsorbed layer (19).
2. The steel structure groove working apparatus according to claim 1, wherein: the left end of the cutting head (6) is rotationally connected with the laser cutter (4), and the transmission shaft (7) is rotationally connected with the laser cutter (4).
3. The steel structure groove working apparatus according to claim 2, wherein: the laser cutter is characterized in that a motor (20) is fixedly arranged at the side of the transmission shaft (7) inside the laser cutter (4), a gear II (21) is fixedly arranged at the output end of the motor (20), and the gear II (21) is in meshed connection with the gear I (8).
4. The steel structure groove working apparatus according to claim 1, wherein: the air inlet (10) is provided with a protective net (22), and the smoke monitor (13) is electrically connected with the control panel (12).
5. The steel structure groove working apparatus according to claim 1, wherein: the inside of the deodorizing layer (18) is filled with bamboo charcoal material, and the inside of the adsorbing layer (19) is filled with activated charcoal material.
6. The steel structure groove working apparatus according to claim 1, wherein: the lower extreme and the mount pad (15) block of filter (17) are connected, the upper end and the waste gas filter box (9) of filter (17) can dismantle and be connected.
CN202420074003.9U 2024-01-11 2024-01-11 Steel structure groove machining device Active CN221454687U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420074003.9U CN221454687U (en) 2024-01-11 2024-01-11 Steel structure groove machining device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420074003.9U CN221454687U (en) 2024-01-11 2024-01-11 Steel structure groove machining device

Publications (1)

Publication Number Publication Date
CN221454687U true CN221454687U (en) 2024-08-02

Family

ID=92351004

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202420074003.9U Active CN221454687U (en) 2024-01-11 2024-01-11 Steel structure groove machining device

Country Status (1)

Country Link
CN (1) CN221454687U (en)

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