CN221454193U - Automatic polishing sizing blanking machine for wires - Google Patents

Abstract

The utility model discloses an automatic polishing sizing blanking machine for a wire, which comprises a support, wherein a straightening mechanism is arranged on the support, a polishing mechanism, a shearing mechanism and a traction mechanism are also sequentially arranged on the support along the advancing direction of the wire, a storage bin matched with the traction mechanism is arranged on one side of the traction mechanism, a downward inclined slope plate is arranged between the feeding end of the storage bin and the side surface of the traction mechanism, and a plurality of telescopic supporting mechanisms for the wire are arranged on the inclined surface of the slope plate. The movable polishing fixed-length blanking machine consists of a straightening mechanism, a polishing mechanism, a shearing mechanism, a traction mechanism, a storage bin, a slope plate and a telescopic supporting mechanism, and all the parts of the structures work cooperatively, so that wire coils can be automatically and sequentially straightened, polished and trimmed on the surface, fixed-length sheared, blanking and storing and other production procedures, the labor participation is less, and the automation degree and the production efficiency are high.

Description

Automatic polishing sizing blanking machine for wires

Technical Field

The utility model relates to the technical field of wire processing equipment, in particular to an automatic polishing sizing blanking machine for wires.

Background

In the process of processing a section of wire from a metal coil, the working procedures of straightening, polishing (surface finishing or surface insulating layer removal of the wire), cutting, packaging and the like are needed to be sequentially carried out, equipment used in each working procedure is generally independently arranged, each wire processing equipment such as a straightener, a polisher, a cutting machine and the like is laid out according to the technological trend, but material transfer still needs to be carried out among each processing equipment, particularly after the wire is cut off, the wire is required to be collected from the cutting machine by workers at intervals and then is carried into a wire storage bin, the manual participation is too high, and automatic high-efficiency production cannot be achieved.

Disclosure of utility model

The utility model aims to provide an automatic polishing sizing blanking machine for a wire, which aims to solve the problems that the manual participation is too high and the automatic efficient production cannot be realized in the wire processing process.

In order to solve the technical problems, the utility model adopts the following technical scheme:

The utility model provides an automatic scale blanking machine of polishing for wire, includes the support, be provided with alignment mechanism on the support, still set gradually grinding machanism, shearing mechanism and traction mechanism along the direction of advance of wire on the support, one side of traction mechanism is provided with the stock storehouse rather than looks adaptation, the feed end of stock storehouse with be provided with the slope board of downward sloping between traction mechanism's the side, be provided with a plurality of being used for on the inclined plane of slope board telescopic supporting mechanism of wire.

The further technical scheme is as follows: the utility model provides a grinding device, including two-sided grinding assembly and two-sided grinding assembly, two-sided grinding assembly with two-sided grinding assembly's structure is the same, all includes casing, first cylinder and two polisher, the casing is installed on the support, first cylinder with one the polisher is all installed on the casing, another polisher slidable mounting is in on the casing and with the output of first cylinder is connected, two the end of polishing of polisher sets up relatively and is located in the casing, the wire passes two the end of polishing.

The further technical scheme is as follows: the air outlet of the shell is communicated with the air inlet of the negative pressure dust removing device.

The further technical scheme is as follows: the polisher is a handheld polisher.

The further technical scheme is as follows: the shearing mechanism comprises a bearing plate, a second air cylinder, a guide pillar, a lifting plate, a transverse plate, a cutter and a cutter groove, wherein the bearing plate is arranged on the support, the guide pillars are symmetrically arranged and vertically arranged on the bearing plate, the lifting plate is in sliding connection with the guide pillars, the transverse plate is horizontally arranged at the top of the guide pillars, the second air cylinder is arranged on the transverse plate, the output end of the second air cylinder is connected with the lifting plate, and the cutter groove are oppositely arranged and respectively arranged on the lifting plate and the bearing plate.

The further technical scheme is as follows: the traction mechanism comprises a guide rail, a rack, a gear, a sliding block, a motor and a wire clamping device, wherein the guide rail is horizontally arranged and installed on the support, the rack is horizontally installed on the side face of the guide rail, the sliding block is slidably installed on the guide rail, the motor and the wire clamping device are all installed on the sliding block, and the gear is installed on the output end of the motor and meshed with the rack.

The further technical scheme is as follows: the wire clamping device comprises a third cylinder, a fixed clamping plate, a movable clamping plate and an included angle adjusting plate, wherein the third cylinder and the fixed clamping plate are all installed on the sliding block, the middle part of the movable clamping plate is rotationally connected with the head of the fixed clamping plate, the included angle adjusting plate is installed on the head of the movable clamping plate, and the output end of the third cylinder abuts against the tail of the movable clamping plate.

The further technical scheme is as follows: the telescopic supporting mechanism comprises a fourth air cylinder and a guide roller frame, wherein the fourth air cylinder is vertically upwards installed in a groove on the inclined surface of the slope plate, and the guide roller frame is installed on the output end of the fourth air cylinder.

Compared with the prior art, the utility model has at least one of the following beneficial effects:

The utility model provides an automatic polishing sizing blanking machine for a wire, which consists of a straightening mechanism, a polishing mechanism, a shearing mechanism, a traction mechanism, a storage bin, a slope plate and a telescopic supporting mechanism, wherein the structures of the parts work cooperatively, and the automatic polishing sizing blanking machine can automatically sequentially straighten a wire coil, polish and repair the surface, cut the fixed length, store the blanking and the like, has less labor participation and high automation degree and production efficiency.

Drawings

Fig. 1 is a schematic structural view of an automatic polishing sizing blanking machine for wires.

Fig. 2 is a schematic structural view of the polishing mechanism of fig. 1 according to the present utility model.

Fig. 3 is a schematic view of the shearing mechanism of fig. 1 according to the present utility model.

Fig. 4 is a schematic diagram of the traction mechanism of fig. 1 according to the present utility model.

Fig. 5 is a schematic structural view of the telescopic supporting mechanism in fig. 1 according to the present utility model.

Reference numerals: 1. a bracket; 2. a straightening mechanism; 3. a polishing mechanism; 4. a shearing mechanism; 5. a traction mechanism; 6. a storage bin; 7. a ramp plate; 8. a telescopic supporting mechanism; 9. a housing; 10. a first cylinder; 11. a grinding machine; 12. a bearing plate; 13. a second cylinder; 14. a guide post; 15. a lifting plate; 16. a cross plate; 17. a cutter; 18. a knife slot; 19. a guide rail; 20. a rack; 21. a gear; 22. a slide block; 23. a motor; 24. a wire clip; 25. a third cylinder; 26. a fixed clamping plate; 27. a movable clamping plate; 28. an included angle adjusting plate; 29. a fourth cylinder; 30. and a guide roller frame.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

In addition, the embodiments of the present utility model and the features of the embodiments may be combined with each other without collision.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, or are directions or positional relationships conventionally understood by those skilled in the art, are merely for convenience of describing the present utility model and for simplifying the description, and are not to indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Embodiment one:

This embodiment shows in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, an automatic sizing blanking machine of polishing for wire, including support 1, be provided with alignment mechanism 2 on the support 1, still set gradually grinding machanism 3, shearing mechanism 4 and traction mechanism 5 along the direction of advance of wire on the support 1, one side of traction mechanism 5 is provided with rather than the stock bin 6 of looks adaptation, is provided with the slope board 7 of downward sloping between the feed end of stock bin 6 and the side of traction mechanism 5, is provided with a plurality of telescopic supporting mechanism 8 that are used for the wire on the inclined plane of slope board 7.

The straightening mechanism 2 is the existing straightening equipment, and can refer to a straightening part in a straightening conveying device for a wire wrapping machine, which is disclosed by the inventor and has the publication number of CN202221970515.0, and particularly refers to a guiding mechanism, a horizontal straightening mechanism and a vertical straightening mechanism. The equipment comprises a straightening mechanism, a polishing mechanism, a shearing mechanism, a traction mechanism, a storage bin, a slope plate and a telescopic supporting mechanism, and the structures of the parts are coordinated to work, so that the wire coil can be automatically and sequentially straightened, polished and trimmed, cut to a certain length, fed and stored, and the like, the labor participation is less, and the automation degree and the production efficiency are high.

Preferably, as shown in fig. 2, the polishing mechanism 3 includes a double-sided polishing assembly and a double-sided polishing assembly, which are identical in structure and each include a housing 9, a first cylinder 10 and two polishing machines 11, the housing 9 is mounted on the bracket 1, the first cylinder 10 and one polishing machine 11 are mounted on the housing 9, the other polishing machine 11 is slidably mounted on the housing 9 and connected with the output end of the first cylinder 10, the polishing ends of the two polishing machines 11 are disposed opposite to each other and located in the housing 9, and a wire passes through the two polishing ends. The sander 11 is a hand-held sander.

One grinding machine 11 is driven to approach or separate from the other grinding machine 11 through the first air cylinder 10, so that four-side grinding and trimming work of the lead is realized.

Preferably, the air outlet of the housing 9 communicates with the air inlet of the negative pressure dust removing device.

And collecting the ground dust, so as to prevent waste and environmental pollution.

Preferably, as shown in fig. 3, the shearing mechanism 4 comprises a bearing plate 12, a second air cylinder 13, a guide post 14, a lifting plate 15, a transverse plate 16, a cutter 17 and a cutter groove 18, wherein the bearing plate 12 is installed on the bracket 1, the guide post 14 is symmetrically arranged and vertically installed on the bearing plate 12, the lifting plate 15 is in sliding connection with the guide post 14, the transverse plate 16 is horizontally installed on the top of the guide post 14, the second air cylinder 13 is installed on the transverse plate 16, the output end of the second air cylinder 13 is connected with the lifting plate 15, and the cutter 17 and the cutter groove 18 are oppositely arranged and are respectively installed on the lifting plate 15 and the bearing plate 12.

The second cylinder 13 drops the second cylinder 13 along the guide post 14, i.e., presses the cutter 17 into the cutter groove 18, and cuts the wire.

Preferably, as shown in fig. 4, the traction mechanism 5 includes a guide rail 19, a rack 20, a gear 21, a slider 22, a motor 23 and a wire gripper 24, the guide rail 19 is horizontally disposed and mounted on the bracket 1, the rack 20 is horizontally mounted on a side surface of the guide rail 19, the slider 22 is slidably mounted on the guide rail 19, the motor 23 and the wire gripper 24 are both mounted on the slider 22, and the gear 21 is mounted on an output end of the motor 23 and is engaged with the rack 20. The wire clamping device 24 comprises a third air cylinder 25, a fixed clamping plate 26, a movable clamping plate 27 and an included angle adjusting plate 28, wherein the third air cylinder 25 and the fixed clamping plate 26 are both arranged on the sliding block 22, the middle part of the movable clamping plate 27 is rotationally connected with the head part of the fixed clamping plate 26, the included angle adjusting plate 28 is arranged on the head part of the movable clamping plate 27, and the output end of the third air cylinder 25 abuts against the tail part of the movable clamping plate 27.

When the polished wire approaches the traction mechanism 5, an inductor on the traction mechanism 5 senses incoming materials and sends out signals, a third air cylinder 25 presses down a movable clamping plate 27, the movable clamping plate 27 rotates by a certain angle, an included angle adjusting plate 28 is upwards matched with the head of a fixed clamping plate 26 to clamp the wire, a motor 23 starts to work, a sliding block 22 is driven to slide on a guide rail 19 under the action of a rack 20 and a gear 21, the wire is pulled to continuously move forward, and when the sliding block 22 reaches a certain position, the motor 23 stops, and the length (sizing) of the wire is fixed.

Preferably, as shown in fig. 5, the telescopic supporting mechanism 8 comprises a fourth cylinder 29 and a guide roller frame 30, wherein the fourth cylinder 29 is vertically upwards mounted in a groove of the inclined surface of the inclined plate 7, and the guide roller frame 30 is mounted on the output end of the fourth cylinder 29.

The fourth cylinder 29 of the telescopic supporting mechanism 8 lifts the guide roller frame 30 to support the wires, so that the wires are prevented from falling down, the length is ensured to be accurate, and the wires are prevented from being bent and deformed.

The working process of the utility model is as follows: the wire coil is placed on the pay-off support, the pay-off support supports a wire coil, a damper is additionally arranged, the wire is smoothly released from a wire disc, the wire is prevented from being loose and wound and falling in the disc, one end of the wire enters the straightening mechanism 2, the wire automatically enters the polishing mechanism 3 after being straightened, under the combined action of the double-side polishing assembly and the double-side polishing assembly, two groups (four) of polishing machines 11 respectively polish and repair four sides of the wire, the polished wire enters the shearing mechanism 4, the wire is not sheared and continuously advances until reaching the traction mechanism 5, a signal is sent after the inductor on the traction mechanism 5 senses the incoming material, a third cylinder 25 presses down the movable clamping plate 27, the movable clamping plate 27 rotates by a certain angle, the included angle adjusting plate 28 upwards clamps the wire with the head of the fixed clamping plate 26, the motor 23 starts to work, the slider 22 is driven to slide on the guide rail 19 under the action of the rack 20 and the gear 21, the length (fixed length) of the wire is fixed when the slider 22 reaches a certain position, the fourth cylinder 29 of the telescopic supporting mechanism 8 is stopped, the length of the wire is fixed, the fourth cylinder 29 is fixed, the wire is accurately supported by the guide frame 30, the cutter 13 is prevented from being pressed down in the inclined plane, the cutter 13 is prevented from being deformed, and finally, the cutter 13 is pressed down in the cylinder 13 is pressed down, and the cutter 13 is deformed, and finally, the cutter 13 is pressed down on the cylinder is pressed down, and the cutter is prevented from being deformed, and the cutter is deformed. The motor 23 returns to the original position and waits for the next traction to cut.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims (1)

1. The utility model provides a wire is with automatic scale blanking machine of polishing, includes support (1), be provided with alignment mechanism (2), its characterized in that on support (1): the automatic wire feeding device is characterized in that a polishing mechanism (3), a shearing mechanism (4) and a traction mechanism (5) are further sequentially arranged on the support (1) along the advancing direction of a wire, a stock bin (6) matched with the traction mechanism is arranged on one side of the traction mechanism (5), a slope plate (7) inclining downwards is arranged between the feeding end of the stock bin (6) and the side face of the traction mechanism (5), and a plurality of telescopic supporting mechanisms (8) for the wire are arranged on the inclined face of the slope plate (7); The polishing mechanism (3) comprises a double-sided polishing assembly and a double-sided polishing assembly, the double-sided polishing assembly and the double-sided polishing assembly have the same structure and comprise a shell (9), a first air cylinder (10) and two polishing machines (11), the shell (9) is installed on the bracket (1), the first air cylinder (10) and one polishing machine (11) are installed on the shell (9), the other polishing machine (11) is slidably installed on the shell (9) and is connected with the output end of the first air cylinder (10), the polishing ends of the two polishing machines (11) are oppositely arranged and are positioned in the shell (9), the lead passes through the two polishing ends; The air outlet of the shell (9) is communicated with the air inlet of the negative pressure dust removing device; the grinding machine (11) is a hand-held grinding machine; The shearing mechanism (4) comprises a bearing plate (12), a second air cylinder (13), a guide pillar (14), a lifting plate (15), a transverse plate (16), a cutter (17) and a cutter groove (18), wherein the bearing plate (12) is arranged on the support (1), the guide pillar (14) is symmetrically arranged and vertically arranged on the bearing plate (12), the lifting plate (15) is in sliding connection with the guide pillar (14), the transverse plate (16) is horizontally arranged at the top of the guide pillar (14), the second air cylinder (13) is arranged on the transverse plate (16), the output end of the second air cylinder (13) is connected with the lifting plate (15), The cutter (17) and the cutter groove (18) are oppositely arranged and are respectively arranged on the lifting plate (15) and the bearing plate (12); The traction mechanism (5) comprises a guide rail (19), a rack (20), a gear (21), a sliding block (22), a motor (23) and a wire clamping device (24), wherein the guide rail (19) is horizontally arranged and installed on the support (1), the rack (20) is horizontally installed on the side surface of the guide rail (19), the sliding block (22) is slidably installed on the guide rail (19), the motor (23) and the wire clamping device (24) are both installed on the sliding block (22), and the gear (21) is installed on the output end of the motor (23) and meshed with the rack (20); the wire clamping device (24) comprises a third air cylinder (25), a fixed clamping plate (26), a movable clamping plate (27) and an included angle adjusting plate (28), wherein the third air cylinder (25) and the fixed clamping plate (26) are both arranged on the sliding block (22), the middle part of the movable clamping plate (27) is rotationally connected with the head part of the fixed clamping plate (26), the included angle adjusting plate (28) is arranged at the head part of the movable clamping plate (27), and the output end of the third air cylinder (25) props against the tail part of the movable clamping plate (27); The telescopic supporting mechanism (8) comprises a fourth air cylinder (29) and a guide roller frame (30), the fourth air cylinder (29) is vertically upwards installed in a groove on the inclined surface of the inclined plate (7), and the guide roller frame (30) is installed on the output end of the fourth air cylinder (29).