CN221423187U - Lateral slag tapping device for shield split initiation - Google Patents
Lateral slag tapping device for shield split initiation Download PDFInfo
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- CN221423187U CN221423187U CN202323503424.3U CN202323503424U CN221423187U CN 221423187 U CN221423187 U CN 221423187U CN 202323503424 U CN202323503424 U CN 202323503424U CN 221423187 U CN221423187 U CN 221423187U
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- 239000002893 slag Substances 0.000 title claims abstract description 118
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 22
- 230000000977 initiatory effect Effects 0.000 title claims description 18
- 238000007599 discharging Methods 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000005641 tunneling Effects 0.000 claims abstract description 17
- 230000007306 turnover Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims 2
- 238000010276 construction Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 9
- 230000003014 reinforcing effect Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 238000012857 repacking Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Excavating Of Shafts Or Tunnels (AREA)
Abstract
The utility model discloses a lateral slag discharging device for shield split starting, which relates to the technical field of shield machine slag discharging and comprises a lateral slag discharging mechanism (2) arranged at a discharging opening of a shield machine, a traveling track (3) arranged along a tunneling direction, a slag hopper (4) arranged on the traveling track (3) and a traction mechanism (5) for traction of the slag hopper (4) along the traveling track (3); the lateral tapping mechanism (2) comprises an inclined chute (21) extending towards the slag hopper (4), the slag hopper (4) having the same travel speed as the inclined chute (21). The utility model utilizes the lateral slag discharging mechanism (2) and the movable slag receiving hopper (4) to ensure quick, safe and efficient slag discharging.
Description
Technical Field
The utility model relates to the technical field of shields, in particular to a lateral slag discharging device for shield split initiation.
Background
In recent years, the shield technology is well applied and developed, and the shield method establishes a dominant position in the construction of subways, urban electric power pipe galleries, diversion tunnels and the like due to the factors of high mechanical degree, controllable construction period, safety and the like. The electric power pipe rack transmission line is long, so that the peripheral power supply is convenient to introduce, a plurality of intermediate wells are arranged in the middle of the line, but the shield machine cannot normally start due to the fact that the size of the working well is generally short, and split start is needed, however, the difficulty in transporting and lifting dregs of the shield machine in a narrow space is very high, particularly in weak water-rich stratum, the starting risk is extremely high, and the quick, safe and efficient deslagging is particularly critical after the split start of the shield machine is guaranteed.
The shield machine consists of a shield body and a plurality of sections of rear supporting trolleys, and generally adopts two starting modes of integral and split according to the size of a working well. The whole starting working well meets the requirement of whole machine assembly debugging starting of the shield machine, the generally required distance is longer, the split starting refers to that under the condition that the working well is small in size and does not have the whole starting condition, a shield body and part of trolleys are placed in the starting well, the rest of trolleys are placed on temporary platforms built outside or on two sides of the starting well, after the shield machine is driven for a certain distance, all follow-up equipment is installed in place in a tunnel according to the original sequence, and normal driving is restored. In the shield tunneling process, the biggest factor influencing the construction efficiency is the external transportation of slag soil. The existing earth pressure shield machine in China usually adopts a rail storage battery truck for horizontal transportation and a portal crane for vertical transportation, a continuous belt conveyor, a dump truck is used for carrying out slag soil horizontal transportation in a tunnel with a larger section, and a side-dump loader and a slag loader are used for carrying out vertical transportation and slag discharge at an outlet; the slurry shield machine usually adopts a slurry inlet pipeline and a slurry outlet pipeline for deslagging.
When the conventional shield tunneling machine is tunneling, the cut muck is filled in the soil bin, at the moment, along with the starting of the screw conveyor, the screw conveyor discharges the cut muck on the belt conveyor at the upper part of the trolley through the screw conveyor port, and then the belt conveyor conveys the muck discharged by the screw conveyor to the discharging port and discharges the muck to the muck trolley of the rear matched battery car marshalling train. And then the well head is pulled to an originating well head through a rail and battery locomotive, and finally the well head is vertically transported to the ground through a portal crane of the well head. Because the size of the split starting well is shorter, the assembly of the shield machine occupies a larger space, the slag cannot be discharged by adopting an electric vehicle, the slag is discharged by adopting a self-made 2m 3 slag hopper conventionally, each time 1 ring is pushed in, the slag discharging process needs to be carried out for approximately 24 times, the time consumption of the slag discharging process is longer, and the tunneling speed of the shield machine cannot be met, so that the tunneling speed of the shield machine is limited, the risk of starting construction is increased, and the construction period is prolonged.
Disclosure of utility model
The utility model aims to solve the technical problem of providing a lateral slag discharging device for shield split initiation, which can ensure rapid, safe and efficient slag discharging.
The technical scheme adopted for solving the technical problems is as follows: the lateral slag discharging device for the split starting of the shield comprises a lateral slag discharging mechanism arranged at a discharging opening of a shield machine, a traveling track arranged along a tunneling direction, a slag hopper arranged on the traveling track and a traction mechanism for traction of the slag hopper along the traveling track;
The lateral slag tapping mechanism includes an inclined chute extending toward a slag hopper, the slag hopper having the same travel speed as the inclined chute.
Further, the inclined chute is a straight chute, and a supporting and reinforcing mechanism is arranged at the bottom of the inclined chute.
Further, the supporting and reinforcing mechanism is made of 50 angle steel.
Further, the inclined chute and the feed opening are welded; the included angle between the inclined chute and the horizontal plane is 30 degrees.
Further, the inclined chute comprises a first chute section and a second chute section, wherein the high end of the first chute section is connected with the feed opening, the bottom of the low end of the first chute section is provided with a turnover piece, and the second chute section is connected with the turnover piece, so that the first chute section and the second chute section can be folded or stretched;
And positioning holes are further formed in the two sides of the first groove section and the two sides of the second groove section respectively, so that positioning pieces penetrate through the positioning holes of the first groove section and the second groove section to keep the first groove section and the second groove section to stretch.
Further, the turnover piece is a hinge.
Further, the size of the inclined chute is 3.0mX0.8mX0.4m, and a 5mm threaded steel plate is adopted for double-sided welding.
Further, the traction mechanism is a winch, and the slag hopper is provided with two slag hoppers.
According to the lateral slag discharging device for the split starting of the shield, the track is arranged on the left side of the starting well according to the size of the starting well, the slag hopper is placed, the winch is installed for horizontal transportation of the slag hopper, the existing slag discharging mechanism of the shield machine is modified, the lateral slag discharging mechanism is additionally arranged, slag is directly discharged into the slag hopper along the inclined chute, the shield machine is driven forwards, the slag hopper synchronously moves forwards under the traction of the traction mechanism, and the normal operation of slag discharging of the split starting shield machine can be realized. The utility model effectively improves the continuity of shield construction operation, accelerates the tunneling progress, reduces the safety risk caused by long-time shutdown, and comprises
(1) The original equipment of the shield machine is utilized to the maximum extent, and unnecessary equipment with influence is reduced by reforming the original equipment and temporarily removing the original equipment;
(2) Controlling the rotation speed and tunneling parameters of the belt, ensuring lateral slag tapping, no slag leakage and smooth transfer;
(3) The lateral slag discharging device is manufactured by utilizing the original materials on site, has low cost and convenient assembly and disassembly, and effectively improves the shield construction efficiency in the initial stage.
Drawings
The utility model will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic structural view of a lateral slag tapping device and trolley arrangement for shield split initiation in an embodiment of the present utility model;
FIG. 2 is a schematic structural view of a lateral slag tapping device for shield split initiation and a shield machine trolley according to the embodiment of the utility model;
FIG. 3 is a schematic view of the structure of an inclined chute according to an embodiment of the present utility model;
FIG. 4 is a schematic view of the structure of an inclined chute according to an embodiment of the present utility model;
fig. 5 is a schematic view of the structure of an inclined chute according to an embodiment of the present utility model.
Reference numerals illustrate:
1. A shield machine trolley; 2. a lateral slag discharging mechanism; 21. a tilting chute; 211. a first trough section; 212. a second trough section; 213. positioning holes; 214. a turnover piece; 3. a walking rail; 4. a slag bucket; 5. a traction mechanism; 6. and supporting the reinforcing mechanism.
Detailed Description
For a clearer understanding of technical features, objects and effects of the present utility model, a detailed description of embodiments of the present utility model will be made with reference to the accompanying drawings.
As shown in fig. 1-5, the lateral slag discharging device for the split starting of the shield is characterized in that a lateral slag discharging mechanism 2 arranged at a feed opening of a shield machine, a traveling track 3 arranged along a tunneling direction, a slag hopper 4 arranged on the traveling track 3 and a traction mechanism 5 for traction of the slag hopper 4 along the traveling track 3 are arranged, and a shield machine trolley 1 is matched with the shield machine for construction;
The lateral tapping mechanism 2 comprises an inclined chute 21 extending towards the slag hopper 4, the slag hopper 4 having the same travel speed as the inclined chute 21.
In this embodiment, the traction mechanism 5 is a winch, the slag hopper 4 is provided with two slag hoppers 4, and the capacity of the slag hopper 4 is 18m 3.
According to the lateral slag discharging device for the split starting of the shield, the track is arranged on the left side of the starting well according to the size of the starting well, the slag hopper 4 is placed, the winch is installed for horizontal transportation of the slag hopper 4, the existing slag discharging mechanism 2 of the shield machine is newly added, slag is directly discharged into the slag hopper 4 along the inclined chute 21, the shield machine is driven forwards, the slag hopper 4 synchronously moves forwards under the traction of the traction mechanism 5, and the normal operation of slag discharging of the split starting shield machine can be realized.
The lateral slag discharging device for the split starting of the shield fully considers the size of the on-site starting well, the shield machine and the optimization scheme adopted after the arrangement of the matched system, has great advantages in the aspects of economic cost, construction efficiency, operation method and the like, effectively improves the continuity of shield construction operation, accelerates the tunneling progress, and reduces the safety risk caused by long-time shutdown.
The device utilizes the original equipment of the shield machine to the maximum extent, and reduces the modification of the original equipment and the unnecessary equipment with influence to be temporarily removed. Secondly, by controlling the rotation speed of the belt and tunneling parameters, lateral slag tapping is ensured to be free from slag leakage, and switching is smoothly realized. The lateral slag discharging device is manufactured by utilizing the original materials on site, so that the cost is low, the installation and the disassembly are convenient, and the shield construction efficiency in the initial stage is effectively improved. Finally, efficacy schedule analysis: the lateral slag discharge is carried out by adopting a traction mechanism 5 and a slag hopper 4, 2-3 cycles are needed for completing 1 loop, each cycle is about 30-40 min, the time for each loop is about 60-120 min, the average time is considered according to 4 loops every day, the construction work efficiency of the normal split starting shield is far exceeded, and the time is striven for the subsequent tunneling construction.
The inclined chute 21 is a straight chute, a supporting and reinforcing mechanism 6 is arranged at the bottom of the inclined chute 21, and the supporting and reinforcing mechanism 6 is made of 50 angle steel. The inclined chute 21 is welded with the feed opening; the inclined chute 21 forms an angle of 30 ° with the horizontal plane.
Meanwhile, another inclined chute 21 is structured as follows in cooperation with different tapping stages. The inclined chute 21 comprises a first chute section 211 and a second chute section 212, wherein the high end of the first chute section 211 is connected with a feed opening, the bottom of the low end of the first chute section 211 is provided with a turnover piece 214, and the second chute section 212 is connected with the turnover piece 214, so that the first chute section 211 and the second chute section 212 can be folded or stretched;
Positioning holes 213 are further formed on two sides of the first groove section 211 and two sides of the second groove section 212 respectively, so that positioning pieces penetrate through the positioning holes 213 of the first groove section 211 and the second groove section 212 to keep the first groove section 211 and the second groove section 212 to stretch. In this embodiment, the turning piece 214 is a hinge, and when in another stage, the foldable chute is used to implement slag tapping, and the length, width and height of the standard size of the inclined chute 21 are preferably 3.0m×0.8m×0.4m, and a 5mm threaded steel plate is used for double-sided welding.
The specific arrangement of the shield split initiation and the different slag discharging stages are specifically described as follows. The shield starting well is smaller in overall size of 53.5 mm by 13.4m, the whole starting requirement of the shield is not met, split assembly, debugging and starting are needed, the times of lifting and descending the shield, pipeline cables required by split starting, follow-up construction connection and the like are reduced as much as possible, and the construction scheme is fully optimized, so that all space positions of the starting well are utilized as much as possible, and the shield body and the 6-section trolley are completely lowered at one time. The shield body, the connecting bridge, the No. 1, the No. 2 and the No. 5 trolley are arranged at the center position in the well, the No. 5 trolley is only 1m away from the west end wall, the slag discharging and pipe piece descending requirements are not met, 2 rings of negative ring pipe pieces are reserved on the travelling track 3 before the trolley descends the well, the No. 5 trolley is modified to increase the lateral slag discharging mechanism 2, the left slag hopper 4 of the originating well is laterally discharged by the winch traction slag hopper 4. The trolley No. 3, no. 4 and No. 6 are arranged on the right side of the originating well, and the trolley No. 2 and the trolley No. 3 can be connected with pipelines and cables underground, so that the split originating of various extension cables can be achieved only by 35m, and the well descending can be completed once, so that the construction cost and the construction period are greatly saved.
And arranging a shield machine and a matched system at the position of the shield axis according to the size of the starting well. 43kg/m track is arranged on the left side of the starting well, 18m 3 slag hoppers 4 are placed, winches are arranged on the east and west sides, and the horizontal conveying slag discharging device is used for an electric vehicle. And removing a mud blocking belt device of a blanking port of the existing shield machine, and installing a lateral slag discharging mechanism 2 according to the lateral distance from the blanking port to the slag hopper 4. The lateral slag discharging mechanism 2 comprises an inclined chute 21 which is formed by processing a 5mm threaded steel plate, a 50 angle iron and an M20 bolt, and is welded on the two sides of a feed opening of the shield machine, and an included angle between a slag discharging device and the horizontal plane is 30 degrees, so that slag discharging fluidity is facilitated. In order to ensure the stability of the slag discharging device, 50 angle irons are used for reinforcing the lower part and the trolley.
First stage
Before the start, 20m, considering that the position of a lifting opening of a gantry crane does not influence the lifting of the gantry crane, a lateral slag discharging mechanism 2 adopts a lateral straight chute, the shield pushing process is consistent with that of a slag bucket 4, 3.5 buckets are needed for slag discharge of each pushing 1 ring, a winch is adopted to pull the slag bucket 4 to the lifting opening, and then the slag bucket is vertically transported to a formulated slag storage pool by a 45T gantry crane on the ground.
Second stage
Originating 20~40M, slag hopper 4 position is in the hoist and mount mouth and influences the door machine and slag tap this moment, repacking slag discharging device adopts the side direction folding chute, cut the centre of straight chute, the stainless steel hinge is installed to the bottom, M20 bolted connection is adopted to both sides, shield propulsion process keeps unanimous with slag hopper 4, when needing hoist and mount slag tap, get the bolt of both sides, the 45T door machine vertical transportation on reuse ground is to formulating the slag storage pond, wait to slag tap and accomplish the back again with second trough section 212 and upper portion first trough section 211 adoption M20 bolted connection.
Third stage
When the shield tunneling machine No. 5 trolley reaches the position of the reaction frame, the lateral slag discharging device cannot be normally used, at the moment, the wellhead platform meets the placing requirement of the slag bucket 4, the traction machine head, the 2-section slag bucket 4 and the segment trolley are assembled and connected, the lateral slag discharging mechanism 2 is removed, the belt mud guard of the discharging port is additionally arranged, and the horizontal transportation slag discharging of the battery car is normally adopted.
The scheme of economy, rationality, safety, reliability, high construction efficiency and simple operation is realized after the optimization measures are adopted for the muck transportation in the shield split initiation scheme, the utilization rate of shield equipment can be improved, the construction process is improved, the split initiation cost is greatly reduced, and the split initiation construction period is shortened. In specific implementation, the key points include the following steps:
1. Placement of an originating well temporary construction
According to the size of an originating well, the lifting and descending of the shield machine, the assembly and debugging and the installation of a matched temporary construction system are firstly carried out, a track is paved on a bottom plate at the left side of the originating well, a slag bucket 4 is placed, the distance between a discharging opening of the shield machine and the slag bucket 4 is actually measured on site, and a lateral slag discharging mechanism 2 is designed.
2. Installation of lateral slag tapping mechanism 2
And (3) removing the mud blocking belt device of the blanking opening of the existing shield machine, welding the inclined chute 21 which is processed in advance with the blanking opening, and finishing the installation before the shield is started.
3. Modification and removal of the lateral tapping mechanism 2
The muck is directly conveyed into a muck bucket which runs side by side with the shield machine through side equipment, and then transported to the ground through a temporary muck outlet through a 45t gantry crane to form a muck storage pool. The lateral tapping means 2 are adapted and dismantled according to the requirements of the initial three-stage construction.
4. Normal slag recovery
When the shield tunneling machine is tunneling normally, the cut muck fills the soil bin, along with the start of the screw conveyor, the screw conveyor discharges the cut muck on the belt conveyor at the upper part of the trolley through the screw conveyor port, the belt conveyor conveys the muck discharged by the screw conveyor to the blanking port, and the muck is discharged to the muck truck of the rear matched marshalling train, and the muck is transported to the ground by adopting the horizontal transportation of the rail storage battery truck and the vertical transportation of the portal crane.
Finally, it is further noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the utility model.
Claims (8)
1. The lateral slag discharging device for the split initiation of the shield is characterized by comprising a lateral slag discharging mechanism (2) arranged at a discharging hole of a shield machine, a traveling track (3) arranged along a tunneling direction, a slag hopper (4) arranged on the traveling track (3) and a traction mechanism (5) for traction of the slag hopper (4) along the traveling track (3);
The lateral tapping mechanism (2) comprises an inclined chute (21) extending towards the slag hopper (4), the slag hopper (4) having the same travel speed as the inclined chute (21).
2. Lateral slag tapping device for shield split initiation according to claim 1, characterized in that the inclined chute (21) is a straight chute, the bottom of the inclined chute (21) being provided with a supporting reinforcement mechanism (6).
3. Lateral tapping device for shield split initiation according to claim 2, characterized in that the support reinforcement means (6) are made of 50 angle steel.
4. A lateral tapping device for shield split initiation according to claim 3, characterized in that the inclined chute (21) is welded to the feed opening; the included angle between the inclined chute (21) and the horizontal plane is 30 degrees.
5. The lateral slag tapping device for shield split initiation according to claim 1, characterized in that the inclined chute (21) comprises a first chute section (211) and a second chute section (212), the first chute section (211) is connected with a feed opening at the high end and is provided with a turnover piece (214) at the bottom at the low end, the second chute section (212) is connected with the turnover piece (214) so that the first chute section (211) and the second chute section (212) can be folded or stretched;
Positioning holes (213) are further formed in two sides of the first groove section (211) and two sides of the second groove section (212) respectively, so that positioning pieces penetrate through the positioning holes (213) of the first groove section (211) and the second groove section (212) to keep the first groove section (211) and the second groove section (212) to stretch.
6. The lateral tapping device for shield-split initiation according to claim 5, wherein the flip (214) is a hinge.
7. Lateral tapping device for shield split initiation according to any one of claims 1-6, characterized in that the inclined chute (21) has a gauge size of 3.0m x 0.8m x 0.4m, with a double sided welding of 5mm threaded steel plates.
8. Lateral tapping device for shield-split initiation according to any one of claims 1-6, characterized in that the traction means (5) are winches and the slag hopper (4) is equipped with two.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202323503424.3U CN221423187U (en) | 2023-12-21 | 2023-12-21 | Lateral slag tapping device for shield split initiation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202323503424.3U CN221423187U (en) | 2023-12-21 | 2023-12-21 | Lateral slag tapping device for shield split initiation |
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CN221423187U true CN221423187U (en) | 2024-07-26 |
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CN202323503424.3U Active CN221423187U (en) | 2023-12-21 | 2023-12-21 | Lateral slag tapping device for shield split initiation |
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CN (1) | CN221423187U (en) |
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2023
- 2023-12-21 CN CN202323503424.3U patent/CN221423187U/en active Active
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