CN2213992Y - Trouble diagnose experimental stage for rotary machinery - Google Patents

Trouble diagnose experimental stage for rotary machinery Download PDF

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Publication number
CN2213992Y
CN2213992Y CN 94229911 CN94229911U CN2213992Y CN 2213992 Y CN2213992 Y CN 2213992Y CN 94229911 CN94229911 CN 94229911 CN 94229911 U CN94229911 U CN 94229911U CN 2213992 Y CN2213992 Y CN 2213992Y
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CN
China
Prior art keywords
bearing
fault
gear
axle
interchangeable
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Expired - Fee Related
Application number
CN 94229911
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Chinese (zh)
Inventor
严学书
林树兴
杨明伦
叶刚
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YUZHOU UNIV
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YUZHOU UNIV
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Publication date
Application filed by YUZHOU UNIV filed Critical YUZHOU UNIV
Priority to CN 94229911 priority Critical patent/CN2213992Y/en
Application granted granted Critical
Publication of CN2213992Y publication Critical patent/CN2213992Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a trouble diagnose experimental stage for rotary machinery, which is composed of an electrical machine, a fault gear wheel, a driving gear, a coupler, a balance disc, a generator, a pillow block, a loader, a fault bearing and an a plane and two pits. The utility model has the advantages of easy operation and simple and rapid replacement of the fault elements when different fault experiments are carried out. The utility model can meet the teaching requirement. A sensor has the advantages of easy installation, obvious fault information output and high signal-to-noise ration. The sensor also has unicity. Students can obtain the spectrogram corresponded with the fault phase easily, and enhance the perceptual knowledge.

Description

Trouble diagnose experimental stage for rotary machinery
The utility model is a kind of rotary machinery fault diagnosis experiment table about universities and colleges' teaching usefulness.
It is investigated newly as can be known: the domestic universities and colleges similar experiment table in laboratory can only be to " die misalignment " of shaft coupling, and " imbalance " of tumbler reaches " sliding bearing " fault diagnosis and experimentize.And to " gear distress ", the diagnostic function of " rolling bearing " lacks.
The purpose of this utility model: for provide a kind of easy and simple to handle, directly perceived, export tangible rotary machinery fault diagnosis experiment table with, failure message more than one and satisfy requirement in universities and colleges' teaching.
Principle of the present utility model: fault gear or fault bearing that integral body is supporting are placed in the system on request, then sensor is installed near the place, plane the specified fault element, enter computing machine and handle by amplifier, interface box with special software, can pass through screen display, or print figure and related parameter is respectively arranged.And crossing deposit record time domain, amplitude domain, frequency field figure and parameter, the learner just obtains the corresponding relation of this fault and above-mentioned figure and parameter.
Advantage of the present utility model: easy to operate, when doing the different faults experiment, it is simply rapid to change fault element, satisfies the teaching requirement.Sensor is easy for installation, and failure message output is obvious, and has unicity, the signal to noise ratio (S/N ratio) height, and the student can obtain and the corresponding spectrogram of fault easily, strengthens perceptual knowledge.The collection of fault information data is handled and displayed record promptly can realize supporting, analysis, demonstration and record with the existing vibration analysis instrument of user.The experiment table volume is little, can be placed directly on the table, and good looking appearance, color is soft, and relative low price can well be the teaching service.
Accompanying drawing 1 is a synoptic diagram of the present utility model.It is by motor (1), whole interchangeable fault gear simulation structural unit (2), three same model shaft couplings (3), balancing frame (4), generator (5), whole interchangeable fault bearing test head (6), transmission gear (7), bearing base (8), spiral loader (9), fixed gear (10) and plane and two pits (11) are formed.Wherein, after fault gear simulation structural unit (2) and transmission gear (7) are located with plane and two pits with support, fastening with screw.Gear (7) with gear (10) ratio of gear is: 1:2, gear (10) is 0.5~2 with gear (2) ratio of gear.
Accompanying drawing 2 is synoptic diagram of whole interchangeable fault bearing test head (6).It is by half a coupler (12), end cap (13), and flexible shaft bearing sleeve (14), (16), and load bearings seat (15), axle (17), fault bearing (18), (21), load bearings (19), (20), and sleeve (22), garden nut (23) is formed.It can wholely from support (8) take out or put into.Wherein, bearing (18), (19), (20), (21), with axle (17), with interchangeable bearing holder (housing, cover) (14), (16), all adopt tighter excessive the cooperation with load bearings seat (15), its axial location is by the shaft shoulder, and sleeve (22) and garden nut (23) are fixing.Interchangeable rolling bearing experiment head (6) is by flexible shaft bearing sleeve (14), and the interior external diameter of (16) changes to satisfy with guaranteeing measures different fault bearings (18), when (21) and the concentricity of system.Interchangeable rolling bearing experiment head (6) position in support is by flexible shaft bearing sleeve (14), the convex shoulder of (16) card position.
The synoptic diagram of accompanying drawing 3 whole interchangeable fault gear simulation structural units (2), it is by bearing seat (24), socket head cap screw (25), fault gear (26), bearing (27), axle (28), half a coupler (29), bearing cap (30), pressure ring (31) is formed.It can integral body be taken out or put into from system.Behind plane and two pits (11) location, fastening with screw, wherein, bearing (27) all adopts with axle (28) and bearing seat (24) and excessively cooperates.Its axial location is by the shaft shoulder, and bearing seat (24) bearing cap (30) is fixing.Gear (26) and axle (28) are by flat key and excessively cooperates connection, the usefulness shaft shoulder and pressure ring (31) axial location.
The centre distance of it and system matches is, the ratio of gear by gear (10) and gear (7) changes (being that the number of teeth changes) and guarantees.
Embodiment of the present utility model: 1. Gear Fault Diagnosis experiment.Transmission gear (7) is taken away, putting whole interchangeable fault gear simulation structural unit (2) locatees by plane and two pits, screw is fastening, adjust shaft coupling (3) and balancing frame (4), make its axis centering, at the place, plane, bearing seat top of gear simulation structural unit (2) sensor installation, connect charge amplifier, interface box loads running then, observe the time domain corresponding, frequency domain figures by on screen, can directly showing after the supporting Computer Processing that dedicated analysis software arranged with gear distress.2. bearing failure diagnosis experiment.Fault gear simulation structural unit (2) is taken away, put into transmission gear (7) and whole interchangeable fault rolling bearing experiment head (6).After running well, test by spiral loader (9) loading, by on screen, showing relevant figure after the Computer Processing.

Claims (2)

1, a kind of rotary machinery fault diagnosis experiment table, it is by motor (1), fault gear simulation structural unit (2), shaft coupling (3) balancing frame (4), generator (5), interchangeable rolling bearing experiment head (6), transmission gear (7), bearing base (8), spiral loader (9), fixed gear (10), and plane and two pits (11) forms, and it is characterized in that: whole interchangeable fault bearing test head (6), it is by half a coupler (12), end cap (13), flexible shaft bearing sleeve (14), (16), load bearings seat (15), axle (17), fault bearing (18), (21), load bearings (19), (20), sleeve (22), garden nut (23) is formed; It can wholely from support (8) take out or put into; Wherein, bearing (18), (19), and (20), with axle (17), with interchangeable bearing holder (housing, cover) (14), (16), all adopt tighter excessive the cooperation with load bearings seat (15) (21), and its axial location is by the shaft shoulder, and sleeve (22) and garden nut (23) are fixing.
2, experiment table as claimed in claim 1, it is characterized in that: whole interchangeable fault gear simulation structural unit (2), it is by bearing seat (24), socket head cap screw (25), fault gear (26), bearing (27), axle (28), half a coupler (29), bearing cap (30), pressure ring (31) is formed; It can integral body be taken out or put into from system; Behind plane and two pits (11) location, fastening with screw.Wherein, bearing (27) all adopts with axle (28) and bearing seat (24) and excessively cooperates.Its axial location is by the shaft shoulder, and bearing seat (24) bearing cap (30) is fixing; Gear (26) and axle (28) are by flat key and excessively cooperates connection, the usefulness shaft shoulder and pressure ring (31) axial location.
CN 94229911 1994-11-23 1994-11-23 Trouble diagnose experimental stage for rotary machinery Expired - Fee Related CN2213992Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 94229911 CN2213992Y (en) 1994-11-23 1994-11-23 Trouble diagnose experimental stage for rotary machinery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 94229911 CN2213992Y (en) 1994-11-23 1994-11-23 Trouble diagnose experimental stage for rotary machinery

Publications (1)

Publication Number Publication Date
CN2213992Y true CN2213992Y (en) 1995-11-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 94229911 Expired - Fee Related CN2213992Y (en) 1994-11-23 1994-11-23 Trouble diagnose experimental stage for rotary machinery

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CN (1) CN2213992Y (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330938C (en) * 2005-06-23 2007-08-08 上海交通大学 Revolving-body dynamic-balancing multipurpose testing table
CN101900640A (en) * 2010-07-23 2010-12-01 北京工业大学 Fault simulation combined test table of machine drive system
CN101915668A (en) * 2010-07-23 2010-12-15 北京工业大学 Dedicated base of fault simulation comprehensive experiment table for machine driven system
CN101699242B (en) * 2009-10-27 2011-07-27 苏州轴承厂有限公司 Accelerated rolling bearing fatigue life tester
CN102607847A (en) * 2012-03-08 2012-07-25 北京工业大学 Dynamic stiffness test device of main shaft bearing combination part
CN102645272A (en) * 2012-05-17 2012-08-22 广西工学院 Gear noise testing platform
CN102967459A (en) * 2012-12-03 2013-03-13 中国计量学院 Simulated experiment system for fault of rotary machine
CN102998110A (en) * 2012-11-29 2013-03-27 西安交通大学 Rotary machine fault characteristic extraction method based on order-holospectrum principle
CN109443758A (en) * 2018-12-29 2019-03-08 哈尔滨理工大学 A kind of compound diagnostic device of rotating machinery

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330938C (en) * 2005-06-23 2007-08-08 上海交通大学 Revolving-body dynamic-balancing multipurpose testing table
CN101699242B (en) * 2009-10-27 2011-07-27 苏州轴承厂有限公司 Accelerated rolling bearing fatigue life tester
CN101900640A (en) * 2010-07-23 2010-12-01 北京工业大学 Fault simulation combined test table of machine drive system
CN101915668A (en) * 2010-07-23 2010-12-15 北京工业大学 Dedicated base of fault simulation comprehensive experiment table for machine driven system
CN101915668B (en) * 2010-07-23 2012-08-15 北京工业大学 Dedicated base of fault simulation comprehensive experiment table for machine driven system
CN102607847A (en) * 2012-03-08 2012-07-25 北京工业大学 Dynamic stiffness test device of main shaft bearing combination part
CN102645272A (en) * 2012-05-17 2012-08-22 广西工学院 Gear noise testing platform
CN102998110A (en) * 2012-11-29 2013-03-27 西安交通大学 Rotary machine fault characteristic extraction method based on order-holospectrum principle
CN102998110B (en) * 2012-11-29 2015-07-01 西安交通大学 Rotary machine fault characteristic extraction method based on order-holospectrum principle
CN102967459A (en) * 2012-12-03 2013-03-13 中国计量学院 Simulated experiment system for fault of rotary machine
CN102967459B (en) * 2012-12-03 2015-07-08 中国计量学院 Simulated experiment system for fault of rotary machine
CN109443758A (en) * 2018-12-29 2019-03-08 哈尔滨理工大学 A kind of compound diagnostic device of rotating machinery

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C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee