CN221391498U - Quick forming die for high-alumina bricks - Google Patents
Quick forming die for high-alumina bricks Download PDFInfo
- Publication number
- CN221391498U CN221391498U CN202322833456.3U CN202322833456U CN221391498U CN 221391498 U CN221391498 U CN 221391498U CN 202322833456 U CN202322833456 U CN 202322833456U CN 221391498 U CN221391498 U CN 221391498U
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- die
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- extrusion
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- 239000011449 brick Substances 0.000 title claims abstract description 37
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000001125 extrusion Methods 0.000 claims abstract description 19
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 238000000465 moulding Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000003139 buffering effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229910002796 Si–Al Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses a rapid forming die of a high-alumina brick, which comprises the following components: the device comprises a base, a bracket and an auxiliary structure; the support is arranged on the base, and the auxiliary structure is arranged on the support; the auxiliary structure comprises: the device comprises an extrusion assembly, a buffer assembly and an ejection assembly; the extrusion assembly is arranged on the bracket, the buffer assembly is arranged on the base, and the ejection assembly is arranged on the base; the utility model relates to the technical field of high-alumina brick production, which has the following beneficial effects: the extrusion process of the equipment is not cheap, the movement is more stable, and the molding quality is ensured; the equipment has the function of buffering, effectively reduces the impact force received by the die and prolongs the service life of the equipment; the demolding that equipment can be simpler, the personnel of being convenient for take the high-alumina brick after the extrusion and transport.
Description
Technical Field
The utility model relates to the technical field of high-alumina brick production, in particular to a high-alumina brick rapid forming die.
Background
The high alumina brick is one kind of fireproof material, and the fireproof brick is one kind of fireproof material produced with fireproof clay or fireproof Si-Al material. The method is mainly used for building blast furnaces, hot blast stoves, furnace tops of electric furnaces, blast furnaces, reverberatory furnaces and rotary kiln linings. In addition, the high-alumina bricks are widely used as open-hearth regenerative lattice bricks, plugs, nozzle bricks and the like for a pouring system, and brick making molds are needed in the manufacturing process of the refractory bricks;
The prior patent number is: CN214163394U is a special forming die for high-alumina brick production, specifically discloses a special forming die for high-alumina brick production, the bed die is located under the top board, and the upside center department of bed die has seted up the mould groove, the upside center department fixedly connected with installation cover of top board, four corners of upside of bed die are four locating levers of vertical symmetry setting respectively fixedly connected with, and the one end that the bed die was kept away from to four locating levers runs through the lateral wall of top board respectively and upwards extends and fixedly connected with two fixed plates of symmetry setting. According to the utility model, the elastic mechanism is arranged to be matched with the top plate, and the top plate is pushed to automatically move upwards under the elastic action of the compression spring, so that the high-alumina brick blank molded in the mold groove is ejected out, stripping is realized, the operation is simpler, the labor is saved, the molding and stripping processing is convenient, the processing efficiency is improved, and the device has the advantages of simple and easy purchase of parts, low manufacturing cost and convenience in maintenance;
The following problems are also present in the above patent documents: in the process of producing the high-alumina bricks, in the pressing method, raw materials are pressed into a die to be molded by pressure, the die is closed in the scheme, filling materials cannot be effectively extruded, the high-alumina bricks are loose in structure and can be disassembled when being demolded, the problem is solved, a technical means possibly exists in the prior art, and an alternative or alternative technical scheme is provided, so that the high-alumina brick rapid molding die is designed.
Disclosure of Invention
In order to achieve the above purpose, the utility model is realized by the following technical scheme: a rapid prototyping die for high alumina bricks, comprising: the device comprises a base, a bracket and an auxiliary structure; the support is arranged on the base, and the auxiliary structure is arranged on the support;
the auxiliary structure comprises: the device comprises an extrusion assembly, a buffer assembly and an ejection assembly;
The extrusion assembly is arranged on the bracket, the buffer assembly is arranged on the base, and the ejection assembly is arranged on the base;
the extrusion assembly includes: the hydraulic cylinder, the supporting plate, the pressurizing block, the guide post and the guide sleeve;
the hydraulic cylinder is installed on the top end of the support, the support plate is installed at the moving end of the hydraulic cylinder, the pressurizing block is installed on the support plate, the guide pillar is installed on the base, the guide sleeve is installed on the support plate, and the guide sleeve is sleeved on the guide pillar.
Preferably, the support is provided with reinforcing ribs.
Preferably, the buffer assembly includes: the telescopic rod, the buffer spring and the die;
the telescopic link is installed on the base, and the cushion spring cover is installed on the telescopic link, and the mould is installed on the telescopic link.
Preferably, the die is provided with a positioning block.
Preferably, the ejection assembly includes: the electric push rod, the top plate and the supporting seat;
The supporting seat is arranged on the base, the electric push rod is arranged on the supporting seat, and the top plate is arranged at the movable end of the electric push rod and is embedded in the die.
Preferably, a controller is arranged on the bracket.
Advantageous effects
The utility model provides a rapid forming die for high-alumina bricks, which has the following beneficial effects compared with the prior art:
The extrusion assembly is arranged, and the hydraulic cylinder, the supporting plate, the pressurizing block, the guide post and the guide sleeve are matched with each other, so that the extrusion process of the equipment is not cheap, the movement is more stable, and the molding quality is ensured;
2, the buffer assembly is arranged, and the buffer spring and the die are matched with each other through the telescopic rod, so that the equipment has a buffer function, the impact force born by the die is effectively reduced, and the service life of the equipment is prolonged;
3 are provided with ejecting subassembly, through electric putter, mutually support of roof and supporting seat for the drawing of patterns that equipment can be simpler, the personnel of being convenient for take the high-alumina brick after the extrusion and transport.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a rapid molding die for high-alumina bricks according to the present utility model.
Fig. 2 is a schematic cross-sectional structure of a rapid molding die for high-alumina bricks according to the present utility model.
Fig. 3 is a schematic three-dimensional structure of a buffering component of a rapid forming die for high-alumina bricks.
In the figure: 1. a base; 2. a bracket; 3. a hydraulic cylinder; 4. a support plate; 5. pressurizing the block; 6. a guide post; 7. guide sleeve; 8. a telescopic rod; 9. a buffer spring; 10. a mold; 11. an electric push rod; 12. a top plate; 13. and a supporting seat.
Detailed Description
All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution.
Example 1:
Referring to fig. 1-3, in the implementation process: a rapid prototyping die for high alumina bricks, comprising: a base 1, a bracket 2 and an auxiliary structure; the support 2 is arranged on the base 1, and the auxiliary structure is arranged on the support 2;
the auxiliary structure comprises: the device comprises an extrusion assembly, a buffer assembly and an ejection assembly;
The extrusion component is arranged on the bracket 2, the buffer component is arranged on the base 1, and the ejection component is arranged on the base 1;
It should be noted that, firstly, the raw materials are repeatedly mixed and then prevented from being in the die 10, the hydraulic cylinder 3 arranged at the top end of the bracket 2 is started, and under the action of the hydraulic cylinder 3, the supporting plate 4 arranged at the moving end of the hydraulic cylinder 3 is driven to move, so that the supporting plate 4 moves along the guide post 6 arranged on the row of the base 1 through the guide sleeve 7 arranged on the supporting plate 4, the movement of the supporting plate 4 is guided and limited, the pressurizing block 5 arranged on the supporting plate 4 can move downwards more stably, and the die 10 is pressurized through the pressurizing block 5;
After the raw materials are placed in the die 10, under the action of an extrusion assembly, the pressurizing block 5 on the supporting plate 4 is firstly contacted with the die 10, the pressurizing block 5 is clamped into the die 10, the lifting cylinder continuously moves to clamp the supporting plate 4 with the die 10, the hydraulic cylinder 3 continuously moves, so that downward pressure is applied to the die 10 to extrude the raw materials in the die 10, and in the extrusion process, the die 10 is buffered through the mutual matching of the telescopic rod 8 and the buffer spring 9 which are arranged on the base 1 and connected with the die 10, so that the pressure applied to the die 10 is reduced, and the die 10 is protected;
When extrusion is carried out, the top plate 12 on the electric push rod 11 arranged on the supporting seat 13 on the base 1 is used as a supporting point to support, so that the molded high-alumina brick is positioned inside the die 10, after extrusion operation is completed, the hydraulic cylinder 3 moves upwards to drive the supporting plate 4 and the compression block to move upwards, so that the die 10 is unlocked, the die 10 resets, the high-alumina brick is separated from the die 10, the molded high-alumina brick is positioned on the top plate 12, the electric push rod 11 is started, the high-alumina brick is upwards moved, the high-alumina brick is ejected out of the die 10, and convenience is brought to personnel for taking.
The reinforcing ribs are arranged on the support 2, so that the strength of the support 2 can be effectively increased, and the support 2 is prevented from deforming; the die 10 is provided with a positioning block for assisting in positioning the supporting plate 4; the support 2 is provided with a controller for controlling the starting of the whole equipment in a changing way.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A rapid prototyping die (10) for high alumina bricks, comprising: a base (1), a bracket (2) and an auxiliary structure; the support (2) is arranged on the base (1), and the auxiliary structure is arranged on the support (2);
the auxiliary structure comprises: the device comprises an extrusion assembly, a buffer assembly and an ejection assembly;
The device is characterized in that the extrusion component is arranged on the bracket (2), the buffer component is arranged on the base (1), and the ejection component is arranged on the base (1);
The extrusion assembly includes: a hydraulic cylinder (3), a supporting plate (4), a pressurizing block (5), a guide post (6) and a guide sleeve (7);
The hydraulic cylinder (3) is installed on the top end of the support (2), the support plate (4) is installed at the moving end of the hydraulic cylinder (3), the pressurizing block (5) is installed on the support plate (4), the guide post (6) is installed on the base (1), the guide sleeve (7) is installed on the support plate (4) and is sleeved on the guide post (6).
2. The rapid prototyping die (10) for high-alumina bricks of claim 1, wherein the bracket (2) is provided with reinforcing ribs.
3. The rapid prototyping die (10) for high alumina bricks of claim 1, wherein the buffer assembly comprises: a telescopic rod (8), a buffer spring (9) and a die (10);
the telescopic rod (8) is arranged on the base (1), the buffer spring (9) is sleeved on the telescopic rod (8), and the die (10) is arranged on the telescopic rod (8).
4. The rapid prototyping die (10) for high-alumina bricks of claim 1, wherein the die (10) is provided with positioning blocks.
5. The rapid prototyping die (10) for high alumina tiles of claim 1, wherein the ejector assembly comprises: an electric push rod (11), a top plate (12) and a supporting seat (13);
The supporting seat (13) is arranged on the base (1), the electric push rod (11) is arranged on the supporting seat (13), and the top plate (12) is arranged at the moving end of the electric push rod (11) and is embedded in the die (10).
6. The rapid prototyping die (10) for high-alumina bricks of claim 1, wherein the bracket (2) is provided with a controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322833456.3U CN221391498U (en) | 2023-10-23 | 2023-10-23 | Quick forming die for high-alumina bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322833456.3U CN221391498U (en) | 2023-10-23 | 2023-10-23 | Quick forming die for high-alumina bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221391498U true CN221391498U (en) | 2024-07-23 |
Family
ID=91929468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322833456.3U Active CN221391498U (en) | 2023-10-23 | 2023-10-23 | Quick forming die for high-alumina bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221391498U (en) |
-
2023
- 2023-10-23 CN CN202322833456.3U patent/CN221391498U/en active Active
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