CN221369030U - Chain scraper conveyor - Google Patents
Chain scraper conveyor Download PDFInfo
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- CN221369030U CN221369030U CN202322999184.4U CN202322999184U CN221369030U CN 221369030 U CN221369030 U CN 221369030U CN 202322999184 U CN202322999184 U CN 202322999184U CN 221369030 U CN221369030 U CN 221369030U
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Abstract
本实用新型公开了一种链式刮板传送装置,属于输送机技术领域,包括底座,底座的上方设置有刮板输送机本体,刮板输送机本体的底部的左侧设置有支撑座,支撑座的下方铰接有角度调节机构,刮板输送机本体的右侧下方铰接有支撑板,角度调节机构和支撑板的底面均连接在底座的顶面,刮板输送机本体的上方设置有料箱,料箱的内部设置有拨料圆辊,料箱的外侧设置有用于驱动所述拨料圆辊的拨料电机。本实用新型通过设置角度调节机构,利用电机、主动锥齿轮、从动锥齿轮带动螺纹杆旋转,进而带动与螺纹杆螺纹连接的调节柱向上移动,使刮板输送机本体的左端升高,调节刮板输送机本体的角度,使用方便,提高工作效率,降低工作人员的劳动强度。
The utility model discloses a chain-type scraper conveying device, which belongs to the technical field of conveyors, and comprises a base, a scraper conveyor body is arranged above the base, a support seat is arranged on the left side of the bottom of the scraper conveyor body, an angle adjustment mechanism is hinged below the support seat, a support plate is hinged below the right side of the scraper conveyor body, the bottom surfaces of the angle adjustment mechanism and the support plate are both connected to the top surface of the base, a material box is arranged above the scraper conveyor body, a material-dispensing circular roller is arranged inside the material box, and a material-dispensing motor for driving the material-dispensing circular roller is arranged outside the material box. The utility model arranges an angle adjustment mechanism, utilizes a motor, an active bevel gear, and a driven bevel gear to drive a threaded rod to rotate, and then drives an adjustment column threadedly connected to the threaded rod to move upward, so that the left end of the scraper conveyor body is raised, and the angle of the scraper conveyor body is adjusted, which is convenient to use, improves work efficiency, and reduces the labor intensity of staff.
Description
技术领域Technical Field
本实用新型涉及输送机技术领域,尤其涉及一种链式刮板传送装置。The utility model relates to the technical field of conveyors, in particular to a chain-type scraper conveying device.
背景技术Background technique
用刮板链牵引,在槽内运送散料的输送机叫刮板输送机。现有的刮板输送机不能调整角度,在存在多个不同高度的高地需要输送的情况下,需要利用垫块将输送机的一端垫高,对刮板输送机倾斜的角度进行调节,这种调节方式操作不便,多次调节使作业人员劳动强度增大,同时频繁的调整会影响工作效率,所以需要一种具备调节角度功能的输送机来适应各种工作环境。A conveyor that uses a scraper chain to transport bulk materials in a trough is called a scraper conveyor. Existing scraper conveyors cannot adjust their angles. When there are multiple high places at different heights that need to be transported, it is necessary to use a pad to raise one end of the conveyor to adjust the angle of the scraper conveyor. This adjustment method is inconvenient to operate, and multiple adjustments increase the labor intensity of the operators. At the same time, frequent adjustments will affect work efficiency. Therefore, a conveyor with an angle adjustment function is needed to adapt to various working environments.
实用新型内容Utility Model Content
本实用新型的目的是提供一种链式刮板传送装置,解决现有的刮板输送机不能调整角度,在存在多个不同高度的高地需要输送的情况下,需要利用垫块将输送机的一端垫高,操作不便,工作效率低的问题。The utility model aims to provide a chain scraper conveyor device to solve the problems that the existing scraper conveyor cannot adjust the angle and needs to use a cushion block to raise one end of the conveyor when there are multiple high places with different heights that need to be transported, which is inconvenient to operate and has low work efficiency.
为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
本实用新型一种链式刮板传送装置,包括底座,所述底座的上方设置有刮板输送机本体,所述刮板输送机本体的底部的左侧设置有支撑座,所述支撑座的下方铰接有角度调节机构,所述刮板输送机本体的右侧下方铰接有支撑板,所述角度调节机构和所述支撑板的底面均连接在所述底座的顶面,所述刮板输送机本体的上方设置有料箱,所述料箱的内部设置有拨料圆辊,所述料箱的外侧设置有用于驱动所述拨料圆辊的拨料电机。The utility model discloses a chain scraper conveying device, comprising a base, a scraper conveyor body is arranged above the base, a support seat is arranged on the left side of the bottom of the scraper conveyor body, an angle adjustment mechanism is hinged below the support seat, a support plate is hinged below the right side of the scraper conveyor body, the bottom surfaces of the angle adjustment mechanism and the support plate are both connected to the top surface of the base, a material box is arranged above the scraper conveyor body, a material tapping roller is arranged inside the material box, and a material tapping motor for driving the material tapping roller is arranged on the outside of the material box.
进一步的,所述刮板输送机本体包括机架,所述机架的内侧平行设置有两根输料链条,两根所述输料链条之间设置有间隔相同的多根刮板,所述刮板的下方设置有托料板,所述托料板的下方设置有承托板,所述承托板连接在所述机架上,所述刮板输送机本体还包括用于驱动所述输料链条的驱动机构。Furthermore, the scraper conveyor body includes a frame, two feed chains are arranged in parallel on the inner side of the frame, a plurality of scrapers with the same intervals are arranged between the two feed chains, a supporting plate is arranged below the scraper, a supporting plate is arranged below the supporting plate, the supporting plate is connected to the frame, and the scraper conveyor body also includes a driving mechanism for driving the feed chains.
再进一步的,所述驱动机构包括安装在所述机架右侧外壁上的驱动电机,所述驱动电机的输出轴连接有机头圆辊,所述机头圆辊转动连接在所述机架的右侧内部,所述机头圆辊的两端安装有与所述输料链条相啮合的主动链轮,所述机架的左侧内部转动连接有机尾圆辊,所述机尾圆辊的两端安装有与所述输料链条相啮合的从动链轮。Furthermore, the driving mechanism includes a driving motor installed on the right side outer wall of the frame, the output shaft of the driving motor is connected to a head circular roller, the head circular roller is rotatably connected to the right side inner part of the frame, both ends of the head circular roller are equipped with driving sprockets meshing with the feeding chain, the left side inner part of the frame is rotatably connected to a tail circular roller, and both ends of the tail circular roller are equipped with driven sprockets meshing with the feeding chain.
再进一步的,所述输料链条的内侧均匀设置有若干安装板,所述刮板的端部通过螺栓组件连接在所述安装板。Furthermore, a plurality of mounting plates are evenly arranged on the inner side of the conveying chain, and the ends of the scrapers are connected to the mounting plates via bolt assemblies.
再进一步的,所述角度调节机构包括支撑柱,所述支撑柱的内部开设有空腔,所述空腔的内部设置有调节柱,所述调节柱的上部延伸至所述支撑柱的上方并与所述支撑座铰接,所述调节柱的内部设置有螺纹槽,所述螺纹槽内螺纹连接有螺纹杆,所述螺纹杆的底端与所述空腔的底面转动连接,所述螺纹杆上设置有用于驱动所述螺纹杆旋转的驱动组件。Furthermore, the angle adjustment mechanism includes a support column, a cavity is opened inside the support column, an adjustment column is arranged inside the cavity, the upper part of the adjustment column extends to the top of the support column and is hinged to the support seat, a thread groove is arranged inside the adjustment column, a threaded rod is threadedly connected to the thread groove, the bottom end of the threaded rod is rotatably connected to the bottom surface of the cavity, and a drive component for driving the threaded rod to rotate is arranged on the threaded rod.
再进一步的,所述驱动组件包括电机,所述电机安装在所述支撑柱的外侧,所述电机的输出轴延伸至所述空腔的内部,所述电机的输出轴上连接有主动锥齿轮,所述螺纹杆的底部设置有与所述主动锥齿轮相啮合的从动锥齿轮。Furthermore, the drive assembly includes a motor, which is installed on the outside of the support column. The output shaft of the motor extends into the interior of the cavity. A driving bevel gear is connected to the output shaft of the motor. A driven bevel gear meshing with the driving bevel gear is provided at the bottom of the threaded rod.
再进一步的,所述支撑柱的内壁上开设有导向槽,所述调节柱的外壁上连接有与所述导向槽相匹配的导向杆,所述导向杆沿所述导向槽滑动。Furthermore, a guide groove is provided on the inner wall of the support column, and a guide rod matching the guide groove is connected to the outer wall of the adjustment column, and the guide rod slides along the guide groove.
再进一步的,所述料箱设置为梯形。Furthermore, the material box is configured to be trapezoidal.
与现有技术相比,本实用新型的有益技术效果:Compared with the prior art, the beneficial technical effects of the utility model are:
本实用新型通过设置角度调节机构,利用电机、主动锥齿轮、从动锥齿轮带动螺纹杆旋转,进而带动与螺纹杆螺纹连接的调节柱向上移动,使刮板输送机本体的左端升高,调节刮板输送机本体的角度,使用方便,提高工作效率,降低工作人员的劳动强度。The utility model sets an angle adjustment mechanism, utilizes a motor, an active bevel gear, and a driven bevel gear to drive a threaded rod to rotate, thereby driving an adjustment column threadedly connected to the threaded rod to move upward, so that the left end of a scraper conveyor body is raised, and the angle of the scraper conveyor body is adjusted. The utility model is easy to use, improves work efficiency, and reduces the labor intensity of staff.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图说明对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings.
图1为本实用新型链式刮板传送装置的主视图;FIG1 is a front view of the chain scraper conveyor of the utility model;
图2为本实用新型刮板输送机本体和料箱的立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the scraper conveyor body and the material box of the utility model;
图3为本实用新型刮板输送机本体和料箱的俯视图;FIG3 is a top view of the scraper conveyor body and the material box of the utility model;
图4为本实用新型刮板输送机本体和料箱的侧视图;FIG4 is a side view of the scraper conveyor body and the material box of the utility model;
图5为本实用新型刮板输送机本体的立体结构示意图;Figure 5 is a schematic diagram of the three-dimensional structure of the scraper conveyor body of the utility model;
图6为图5中A处放大图;FIG6 is an enlarged view of point A in FIG5 ;
图7为本实用新型机架和承托板的立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the frame and the supporting plate of the utility model;
图8为图7中B处放大图;FIG8 is an enlarged view of point B in FIG7;
图9为本实用新型料箱的立体结构示意图;FIG9 is a schematic diagram of the three-dimensional structure of the material box of the utility model;
图10为本实用新型拨料圆辊的立体结构示意图;Figure 10 is a schematic diagram of the three-dimensional structure of the material-shifting round roller of the utility model;
图11为本实用新型刮板的立体结构示意图;FIG11 is a schematic diagram of the three-dimensional structure of the scraper of the utility model;
图12为本实用新型角度调节机构剖视图。FIG12 is a cross-sectional view of the angle adjustment mechanism of the present invention.
附图标记说明:1、底座;2、刮板输送机本体;201、机架;202、输料链条;203、刮板;204、托料板;205、安装板;206、承托板;207、驱动电机;3、支撑座;4、支撑板;5、角度调节机构;501、支撑柱;501-1、空腔;501-2、导向槽;502、调节柱;502-1、螺纹槽;503、电机;504、主动锥齿轮;505、从动锥齿轮;506、螺纹杆;507、导向杆;6、料箱;7、拨料圆辊;8、拨料电机。Explanation of the reference numerals in the accompanying drawings: 1. base; 2. scraper conveyor body; 201. frame; 202. feed chain; 203. scraper; 204. support plate; 205. mounting plate; 206. support plate; 207. drive motor; 3. support seat; 4. support plate; 5. angle adjustment mechanism; 501. support column; 501-1. cavity; 501-2. guide groove; 502. adjustment column; 502-1. threaded groove; 503. motor; 504. driving bevel gear; 505. driven bevel gear; 506. threaded rod; 507. guide rod; 6. material box; 7. material discharging roller; 8. material discharging motor.
具体实施方式Detailed ways
如图1-12所示,一种链式刮板传送装置,包括底座1,所述底座1的上方设置有刮板输送机本体2,所述刮板输送机本体2的底部的安装设置有支撑座3,所述支撑座3的下方铰接有角度调节机构5,所述刮板输送机本体2的右侧下方铰接有支撑板4,所述角度调节机构5和所述支撑板4的底面均连接在所述底座1的顶面,所述刮板输送机本体2的上方通过螺栓连接有料箱6,所述料箱6设置为梯形,所述料箱6的内部通过轴承转动安装有拨料圆辊7,所述料箱6的外侧设置有用于驱动所述拨料圆辊7的拨料电机8,如图10所示,所述拨料圆辊7的截面设置为类似齿轮的形状,使输送物料表面更均匀,提高输送精度。As shown in Figures 1-12, a chain scraper conveyor device includes a base 1, a scraper conveyor body 2 is arranged above the base 1, a support seat 3 is installed at the bottom of the scraper conveyor body 2, an angle adjustment mechanism 5 is hinged at the bottom of the support seat 3, a support plate 4 is hinged at the lower right side of the scraper conveyor body 2, the bottom surfaces of the angle adjustment mechanism 5 and the support plate 4 are both connected to the top surface of the base 1, a material box 6 is connected to the top of the scraper conveyor body 2 by bolts, the material box 6 is set to be trapezoidal, a material-discharging circular roller 7 is rotatably installed inside the material box 6 through a bearing, and a material-discharging motor 8 for driving the material-discharging circular roller 7 is arranged on the outside of the material box 6. As shown in Figure 10, the cross-section of the material-discharging circular roller 7 is set to a gear-like shape to make the surface of the conveyed material more uniform and improve the conveying accuracy.
如图5-8所示,所述刮板输送机本体2包括机架201,所述机架201的内侧平行设置有两根输料链条202,两根所述输料链条202的内侧都均匀连接有若干安装板205,所述刮板203的两端通过螺栓、螺母连接在两侧的所述安装板205,从而将多根刮板203按照相同的间隔布置在两根所述输料链条202之间,所述刮板203的下方设置有托料板204,所述托料板204的下方设置有承托板206,所述承托板206连接在所述机架201的横梁上,托料板204通过螺栓连接在承托板206的顶面,所述刮板输送机本体2还包括用于驱动所述输料链条202的驱动机构,支撑座3通过螺栓连接在机架201的底面。As shown in Figures 5-8, the scraper conveyor body 2 includes a frame 201, two feed chains 202 are arranged in parallel on the inner side of the frame 201, and a number of mounting plates 205 are evenly connected to the inner sides of the two feed chains 202. Both ends of the scraper 203 are connected to the mounting plates 205 on both sides by bolts and nuts, so that multiple scrapers 203 are arranged between the two feed chains 202 at the same intervals. A supporting plate 204 is arranged below the scraper 203, and a supporting plate 206 is arranged below the supporting plate 204. The supporting plate 206 is connected to the crossbeam of the frame 201, and the supporting plate 204 is connected to the top surface of the supporting plate 206 by bolts. The scraper conveyor body 2 also includes a driving mechanism for driving the feed chain 202, and the support seat 3 is connected to the bottom surface of the frame 201 by bolts.
所述驱动机构包括安装在所述机架201右侧外壁上的驱动电机207,所述驱动电机207的输出轴连接有减速器,所述减速器的输出端连接有机头圆辊,所述机头圆辊转动连接在所述机架201的右侧内部,所述机头圆辊的两端安装有与所述输料链条202相啮合的主动链轮,所述机架201的左侧内部转动连接有机尾圆辊,所述机尾圆辊的两端安装有与所述输料链条202相啮合的从动链轮。使用时,驱动电机207带动机头圆辊旋转,主动链轮与机头圆辊一起转动,进而带动输料链条202移动,输料链条202带动刮板203移动,将位于托料板204表面的物料进行输送。The driving mechanism includes a driving motor 207 mounted on the right outer wall of the frame 201, the output shaft of the driving motor 207 is connected to a reducer, the output end of the reducer is connected to a head roller, the head roller is rotatably connected to the right inner side of the frame 201, both ends of the head roller are equipped with driving sprockets meshing with the feeding chain 202, the left inner side of the frame 201 is rotatably connected to a tail roller, both ends of the tail roller are equipped with driven sprockets meshing with the feeding chain 202. When in use, the driving motor 207 drives the head roller to rotate, the driving sprocket rotates with the head roller, and then drives the feeding chain 202 to move, and the feeding chain 202 drives the scraper 203 to move, so as to transport the material on the surface of the support plate 204.
如图12所示,所述角度调节机构5包括支撑柱501,所述支撑柱501的内部开设有空腔501-1,所述空腔501-1的内部设置有调节柱502,所述调节柱502的上部延伸至所述支撑柱501的上方并与所述支撑座3铰接,所述调节柱502的内部开设有螺纹槽502-1,所述螺纹槽502-1内螺纹连接有螺纹杆506,所述螺纹杆506的底端与所述空腔501-1的底面通过轴承转动连接,所述螺纹杆506上设置有用于驱动所述螺纹杆506旋转的驱动组件。As shown in Figure 12, the angle adjustment mechanism 5 includes a support column 501, a cavity 501-1 is opened inside the support column 501, an adjustment column 502 is arranged inside the cavity 501-1, the upper part of the adjustment column 502 extends to the top of the support column 501 and is hinged to the support seat 3, a thread groove 502-1 is opened inside the adjustment column 502, a threaded rod 506 is connected to the inner thread of the thread groove 502-1, the bottom end of the threaded rod 506 is rotatably connected to the bottom surface of the cavity 501-1 through a bearing, and a driving component for driving the threaded rod 506 to rotate is arranged on the threaded rod 506.
所述驱动组件包括电机503,所述电机503安装在所述支撑柱501的外侧,所述电机503的输出轴延伸至所述空腔501-1的内部,所述电机503的输出轴上连接有主动锥齿轮504,所述螺纹杆506的底部安装有与所述主动锥齿轮504相啮合的从动锥齿轮505;使用时,电机503带动主动锥齿轮504转动,主动锥齿轮504带动从动锥齿轮505旋转,进而带动螺纹杆506旋转,与螺纹杆506螺纹连接的调节柱502向上移动。The driving assembly includes a motor 503, which is installed on the outside of the support column 501. The output shaft of the motor 503 extends to the inside of the cavity 501-1. The output shaft of the motor 503 is connected to a driving bevel gear 504, and a driven bevel gear 505 meshing with the driving bevel gear 504 is installed at the bottom of the threaded rod 506; when in use, the motor 503 drives the driving bevel gear 504 to rotate, and the driving bevel gear 504 drives the driven bevel gear 505 to rotate, thereby driving the threaded rod 506 to rotate, and the adjusting column 502 threadedly connected to the threaded rod 506 moves upward.
所述支撑柱501的内壁上对称开设有两个导向槽501-2,所述调节柱502的外壁上连接有与所述导向槽501-2相匹配的导向杆507,所述导向杆507沿所述导向槽501-2滑动;调节柱502向上移动时带动导向杆507沿导向槽501-2向上滑动,提高调节柱502运动的稳定性。Two guide grooves 501-2 are symmetrically provided on the inner wall of the support column 501, and a guide rod 507 matching the guide groove 501-2 is connected to the outer wall of the adjustment column 502, and the guide rod 507 slides along the guide groove 501-2; when the adjustment column 502 moves upward, it drives the guide rod 507 to slide upward along the guide groove 501-2, thereby improving the stability of the movement of the adjustment column 502.
本实用新型的工作过程如下:The working process of the utility model is as follows:
需要调节刮板输送机本体的角度时,启动电机503,电机503带动主动锥齿轮504转动,主动锥齿轮504带动从动锥齿轮505旋转,进而带动螺纹杆506旋转,与螺纹杆506螺纹连接的调节柱502向上移动,带动刮板输送机本体2的左端升高,改变刮板输送机本体的角度。When the angle of the scraper conveyor body needs to be adjusted, the motor 503 is started, the motor 503 drives the active bevel gear 504 to rotate, the active bevel gear 504 drives the driven bevel gear 505 to rotate, and then drives the threaded rod 506 to rotate, and the adjustment column 502 threadedly connected to the threaded rod 506 moves upward, driving the left end of the scraper conveyor body 2 to rise, thereby changing the angle of the scraper conveyor body.
以上所述的实施例仅是对本实用新型的优选方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案做出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
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CN202322999184.4U CN221369030U (en) | 2023-11-07 | 2023-11-07 | Chain scraper conveyor |
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