CN221365508U - Polycarbonate board hot briquetting device - Google Patents
Polycarbonate board hot briquetting device Download PDFInfo
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- CN221365508U CN221365508U CN202323297284.9U CN202323297284U CN221365508U CN 221365508 U CN221365508 U CN 221365508U CN 202323297284 U CN202323297284 U CN 202323297284U CN 221365508 U CN221365508 U CN 221365508U
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- gear
- hot press
- press roller
- belt pulley
- fixed station
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- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 42
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000000465 moulding Methods 0.000 claims description 19
- 238000007731 hot pressing Methods 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 description 6
- 238000000748 compression moulding Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a polycarbonate plate hot-press forming device, which relates to the technical field of auxiliary devices for polycarbonate sheet production.
Description
Technical Field
The utility model relates to the technical field of auxiliary devices for polycarbonate sheet production, in particular to a polycarbonate plate hot-press forming device.
Background
At present, a polycarbonate plate can be subjected to one-time hot press molding by a hot press molding device in the production process, the existing hot press molding device on the market is not provided with a heat dissipation mechanism, the polycarbonate plate cannot be rapidly cooled after hot press molding, and hands are easy to scald when being taken.
For example, the utility model of patent number CN202222373269.7 discloses a compression molding device for producing polycarbonate sheets, relates to the technical field of auxiliary devices for producing polycarbonate sheets, and aims to solve the problems that most of the existing compression molding devices for producing polycarbonate sheets directly contact polycarbonate when in use, the existing polycarbonate sheets are different in thickness when being processed, the force applied by equipment needs to be timely adjusted, and the time consumed by processing the polycarbonate sheets is long. The fixed square block is arranged above the inside of the compression molding main body, the fixed square block is fixedly connected with the compression molding main body through an electric push rod, the pressing square block is arranged below the fixed square block, and the pressing square block is fixedly connected with the fixed square block through a connecting spring; the oscillating motor is arranged at the middle position above the pressing square block, the oscillating motor is fixedly connected with the pressing square block through a clamping groove, and the lower end of the pressing square block is provided with a pressing soft cushion;
The molding device in the patent cannot heat and press the molding, the molding effect of the polycarbonate plate is not very good, and the plate is easily damaged in the press molding process.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a polycarbonate plate hot-press forming device, which solves the problem that the device cannot be heated and pressed for forming.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a polycarbonate board hot briquetting device, includes the fixed station, fixed station upper end fixed mounting has the support frame, support frame upper end fixed mounting has the protection frame, fixed surface installs the roof on the protection frame, install the air-cooler on the roof, roof lower extreme fixed mounting has the gas blowing cover, fixedly connected with outlet duct between gas blowing cover and the air-cooler, air-cooler opposite side fixedly connected with intake pipe, fixed station bottom fixed mounting has driving motor, install evenly distributed's first hot-pressing roller on the fixed station, first hot-pressing roller one end is provided with first supporting shoe, the first hot-pressing roller other end is provided with the second supporting shoe, be provided with roller drive assembly between first hot-pressing roller and the driving motor, first hot-pressing roller upside is provided with the second hot-pressing roller corresponding with first hot-pressing roller, install lift drive assembly on the second hot-pressing roller, support frame side fixed mounting has the automatically controlled box, automatically controlled box surface is provided with control panel.
Preferably, the roll shaft transmission assembly comprises a first belt pulley, a second belt pulley is arranged on the upper side of the first belt pulley, and the first belt pulley is fixedly installed on an output shaft of the driving motor.
Further, a transmission belt is arranged between the first belt pulley and the second belt pulley, and a first gear is fixedly arranged on the inner side of the second belt pulley.
Further, the first gear side is provided with the second gear, the second gear side is provided with the third gear, first gear, second gear and third gear fixed mounting are at first hot press roller tip.
Further, a transmission gear is arranged between the first gear and the second gear, and between the second gear and the third gear, and the transmission gear is meshed with the first gear, the second gear and the third gear.
Preferably, the lifting driving assembly comprises a first adjusting cylinder, a second adjusting cylinder is arranged on the side face of the first adjusting cylinder, and piston rods are arranged on the lower sides of the first adjusting cylinder and the second adjusting cylinder.
Further, a connecting sleeve is fixedly arranged at the lower end of the piston rod, a lifting block is fixedly arranged at the lower end of the connecting sleeve, and the second hot-pressing roller is arranged on the lifting block.
Advantageous effects
The utility model provides a polycarbonate plate hot-press molding device. Compared with the prior art, the method has the following beneficial effects:
This polycarbonate board hot briquetting device through setting up driving motor, first hot press roller, roller drive assembly, second hot press roller, lift drive assembly and air-cooler, driving motor rotates and drives roller drive assembly operation, thereby drive first hot press roller and rotate, lift drive assembly can drive the second hot press roller simultaneously and move to first hot press roller top downwards, the polycarbonate board begins hot briquetting after putting into between first hot press roller and the second hot press roller, and pass the polycarbonate board to the opposite side from one side, make polycarbonate board can hot briquetting, two sets of hot press rollers of shaping process can heat the polycarbonate board, make it soften the back hot briquetting again, can avoid polycarbonate board damage, can blow off cold wind through the air-cooler after the hot briquetting, cool down the polycarbonate board after the shaping, so that follow-up take.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic structural view of a roller shaft transmission assembly according to the present utility model.
Fig. 3 is a schematic structural diagram of a lifting driving assembly in the present utility model.
Fig. 4 is a schematic structural view of a blowing hood according to the present utility model.
In the figure: 1. a fixed table; 2. a support frame; 3. a protective frame; 4. a top plate; 5. an air cooler; 6. an air outlet pipe; 7. an air inlet pipe; 8. a blowing hood; 9. a driving motor; 10. a roller shaft transmission assembly; 1001. a first pulley; 1002. a second pulley; 1003. a transmission belt; 1004. a first gear; 1005. a second gear; 1006. a third gear; 1007. a transmission gear; 11. a first heated platen roller; 12. a second heated press roll; 13. a lifting driving assembly; 1301. a first adjusting cylinder; 1302. a second adjusting cylinder; 1303. a piston rod; 1304. connecting sleeves; 1305. a lifting block; 14. an electric control box; 15. a control panel; 16. a first support block; 17. and a second support block.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a polycarbonate board hot briquetting device, including fixed station 1, fixed station 1 upper end fixed mounting has support frame 2, support frame 2 upper end fixed mounting has protection frame 3, protection frame 3 upper surface fixed mounting has roof 4, install air-cooler 5 on roof 4, roof 4 lower extreme fixed mounting has and blows the gas hood 8, fixedly connected with outlet duct 6 between gas hood 8 and the air-cooler 5, air-cooler 5 opposite side fixedly connected with intake pipe 7, the wind that air-cooler 5 blows off is circulated to blowing gas hood 8 department through outlet duct 6, blow out from blowing hood 8 again, can cool down the surface of second hot press roller 12 and polycarbonate board, fixed station 1 bottom fixed mounting has driving motor 9, install evenly distributed's first hot press roller 11 on the fixed station 1, first hot press roller 11 one end is provided with first supporting shoe 16, the first hot press roller 11 other end is provided with second supporting shoe 17, be provided with roller shaft transmission subassembly 10 between first hot press roller 11 and the driving motor 9, first hot press roller 11 upside is provided with the second hot press roller 12 that corresponds with first hot press roller 11, install roller shaft assembly 13 on the second hot press roller 12, it can take shape with the first hot press roller box 14 to drive electric control the face plate 13, the face plate is installed to the second hot press roller 12, the electric control plate is installed to the face 13, the electric control hot press roller panel is 13 is fixed to the face plate is installed to the face of second hot press roller 15.
The roll shaft transmission assembly 10 comprises a first belt pulley 1001, a second belt pulley 1002 is arranged on the upper side of the first belt pulley 1001, the first belt pulley 1001 is fixedly arranged on an output shaft of a driving motor 9, a transmission belt 1003 is arranged between the first belt pulley 1001 and the second belt pulley 1002, a first gear 1004 is fixedly arranged on the inner side of the second belt pulley 1002, a second gear 1005 is arranged on the side face of the first gear 1004, a third gear 1006 is arranged on the side face of the second gear 1005, the first gear 1004, the second gear 1005 and the third gear 1006 are fixedly arranged at the end part of a first hot press roll 11, a transmission gear 1007 is arranged between the first gear 1004 and the second gear 1005, the second gear 1005 and the third gear 1006, the transmission gear 1007 is meshed with the first gear 1004, the second gear 1005 and the third gear 1006, the driving motor 9 rotates to drive the first belt pulley 1001 to rotate, the transmission belt 1003 and the second belt pulley 1002 to rotate, the first gear 1004 is driven to rotate, the transmission gear 1007 on the side face of the second belt pulley 1004 is driven to rotate, the transmission gear 1007 is driven to rotate, the transmission gear 1005 is driven to rotate, and the transmission gear 1006 is driven to rotate synchronously, and the first gear 1006 and third gear 11 can rotate;
The lifting driving assembly 13 comprises a first adjusting cylinder 1301, a second adjusting cylinder 1302 is arranged on the side face of the first adjusting cylinder 1301, a piston rod 1303 is arranged on the lower side of the first adjusting cylinder 1301 and the lower side of the second adjusting cylinder 1302, a connecting sleeve 1304 is fixedly arranged at the lower end of the piston rod 1303, a lifting block 1305 is fixedly arranged at the lower end of the connecting sleeve 1304, a second hot press roller 12 is arranged on the lifting block 1305, the first adjusting cylinder 1301 and the second adjusting cylinder 1302 can drive the piston rod 1303 to move downwards, the connecting sleeve 1304 and the lifting block 1305 can move downwards, and the second hot press roller 12 can be driven to approach the first hot press roller 11.
When the device is in operation, the first hot press roller 11 and the second hot press roller 12 are firstly opened, then the driving motor 9, the first adjusting cylinder 1301 and the second adjusting cylinder 1302 are opened, the driving motor 9 rotates to drive the first belt pulley 1001 to rotate, thereby driving the transmission belt 1003 and the second belt pulley 1002 to rotate, the second belt pulley 1002 rotates to drive the first gear 1004 to rotate, thereby driving the transmission gear 1007 on the side face of the device to rotate, the transmission gear 1007 rotates to drive the second gear 1005 to rotate, thereby driving the transmission gear 1007 on the side face of the device to rotate, so that the third gear 1006 can rotate, the first gear 1004, the second gear 1005 and the third gear 1006 synchronously rotate, thereby driving the first hot press roller 11 to rotate, simultaneously the first adjusting cylinder 1301 and the second adjusting cylinder 1302 can drive the second hot press roller 12 to move to the position above the first hot press roller 11, and the polycarbonate plate is put between the first hot press roller 11 and the second hot press roller 12 to start hot press molding, and the polycarbonate plate is transferred to the other side from one side, the polycarbonate plate can be heated, the two groups of rollers can soften the polycarbonate plate, the polycarbonate plate can be heated after the polycarbonate plate is softened, the polycarbonate plate can be blown out of the polycarbonate plate through a hot press molding cover, and the subsequent hot press molding can be prevented from being damaged by a hot press fan 8, and then cooled by cooling can be cooled by a cooling fan after the hot press molding.
And all that is not described in detail in this specification is well known to those skilled in the art.
Claims (7)
1. The utility model provides a polycarbonate board hot briquetting device, includes fixed station (1), its characterized in that: the utility model discloses a hot press roller lifting device, including fixed station (1), fixed station (1) upper end fixed mounting has support frame (2), fixed station (2) upper end fixed mounting has protection frame (3), fixed station (3) upper surface has roof (4), install air-cooler (5) on roof (4), fixed station (4) lower extreme fixed mounting has air-blowing cover (8), fixedly connected with outlet duct (6) between air-blowing cover (8) and air-cooler (5), air-cooler (5) opposite side fixedly connected with intake pipe (7), fixed station (1) bottom fixed mounting has driving motor (9), fixed station (1) upper end is last to install evenly distributed's first hot press roller (11), first hot press roller (11) one end is provided with first supporting shoe (16), the first hot press roller (11) other end is provided with second supporting shoe (17), be provided with roller drive assembly (10) between first hot press roller (11) and driving motor (9), first hot press roller (11) upside is provided with second hot press roller (12) corresponding with first hot press roller (11), second electric control unit (14) is installed on the fixed station (1), the side is installed to press roller (12), the surface of the electric control box (14) is provided with a control panel (15).
2. The polycarbonate sheet hot press molding apparatus according to claim 1, wherein: the roll shaft transmission assembly (10) comprises a first belt pulley (1001), a second belt pulley (1002) is arranged on the upper side of the first belt pulley (1001), and the first belt pulley (1001) is fixedly installed on an output shaft of the driving motor (9).
3. The polycarbonate sheet hot press molding apparatus according to claim 2, wherein: a transmission belt (1003) is arranged between the first belt pulley (1001) and the second belt pulley (1002), and a first gear (1004) is fixedly arranged on the inner side of the second belt pulley (1002).
4. A polycarbonate sheet hot press molding apparatus as defined in claim 3, wherein: the side of the first gear (1004) is provided with a second gear (1005), the side of the second gear (1005) is provided with a third gear (1006), and the first gear (1004), the second gear (1005) and the third gear (1006) are fixedly arranged at the end part of the first hot pressing roller (11).
5. The polycarbonate sheet hot press molding apparatus according to claim 4, wherein: the transmission gear (1007) is arranged between the first gear (1004) and the second gear (1005), and between the second gear (1005) and the third gear (1006), and the transmission gear (1007) is meshed with the first gear (1004), the second gear (1005) and the third gear (1006).
6. The polycarbonate sheet hot press molding apparatus according to claim 1, wherein: the lifting driving assembly (13) comprises a first adjusting cylinder (1301), a second adjusting cylinder (1302) is arranged on the side face of the first adjusting cylinder (1301), and piston rods (1303) are arranged on the lower sides of the first adjusting cylinder (1301) and the second adjusting cylinder (1302).
7. The polycarbonate sheet hot press molding apparatus as defined in claim 6, wherein: a connecting sleeve (1304) is fixedly arranged at the lower end of the piston rod (1303), a lifting block (1305) is fixedly arranged at the lower end of the connecting sleeve (1304), and the second hot press roller (12) is arranged on the lifting block (1305).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323297284.9U CN221365508U (en) | 2023-12-05 | 2023-12-05 | Polycarbonate board hot briquetting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323297284.9U CN221365508U (en) | 2023-12-05 | 2023-12-05 | Polycarbonate board hot briquetting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221365508U true CN221365508U (en) | 2024-07-19 |
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ID=91889798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323297284.9U Active CN221365508U (en) | 2023-12-05 | 2023-12-05 | Polycarbonate board hot briquetting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221365508U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119017626A (en) * | 2024-10-28 | 2024-11-26 | 瀚海新材料(南通)有限公司 | Energy-saving molding method and system for polycarbonate sheets |
-
2023
- 2023-12-05 CN CN202323297284.9U patent/CN221365508U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119017626A (en) * | 2024-10-28 | 2024-11-26 | 瀚海新材料(南通)有限公司 | Energy-saving molding method and system for polycarbonate sheets |
| CN119017626B (en) * | 2024-10-28 | 2025-04-04 | 瀚海新材料(南通)有限公司 | Energy-saving molding method and system for polycarbonate plate |
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