CN221365264U - Automatic edge cutting and groove cutting equipment for double-station quartz piece - Google Patents

Automatic edge cutting and groove cutting equipment for double-station quartz piece Download PDF

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CN221365264U
CN221365264U CN202323069034.XU CN202323069034U CN221365264U CN 221365264 U CN221365264 U CN 221365264U CN 202323069034 U CN202323069034 U CN 202323069034U CN 221365264 U CN221365264 U CN 221365264U
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trimming
quartz
module
quartz piece
linear drive
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李建斌
郑涛
蔡彬
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Zhejiang Hongxin New Materials Co.,Ltd.
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Zhejiang Hongxin Semiconductor Co ltd
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Abstract

本实用新型涉及石英加工技术领域,且公开了一种双工位石英件自动切边开坡口设备,包括工作台和直线驱动模组,工作台上安装有直线驱动模组,直线驱动模组上设置有固定模组,固定模组内安装被加工石英件。工作台两侧有梯形电机支架,倾斜面上滑动安装有切边电机,切边电机上安装有切边刀。该设备实现了双工位同时操作并进行加工,提高生产效率。可同时加工多个石英件,进一步提升加工效率。设备仅需设置加工参数,后续步骤无需手动调整,切边刀可自动对石英件进行加工,自动化程度高,操作简便。设备装配和维护简单,降低维护成本。直线驱动模组使得设备能自动进料,后续无需人工调整。负压气管结构将固定工件步骤简化,提高工作效率。

The utility model relates to the technical field of quartz processing, and discloses a dual-station quartz automatic trimming and beveling device, comprising a workbench and a linear drive module, the workbench is equipped with a linear drive module, the linear drive module is provided with a fixed module, and the processed quartz piece is installed in the fixed module. There are trapezoidal motor brackets on both sides of the workbench, and a trimming motor is slidably installed on the inclined surface, and a trimming knife is installed on the trimming motor. The device realizes dual-station simultaneous operation and processing, thereby improving production efficiency. Multiple quartz pieces can be processed at the same time, further improving processing efficiency. The device only needs to set processing parameters, and no manual adjustment is required for subsequent steps. The trimming knife can automatically process the quartz piece, with a high degree of automation and easy operation. The device is simple to assemble and maintain, reducing maintenance costs. The linear drive module enables the device to automatically feed, and no manual adjustment is required in the future. The negative pressure air pipe structure simplifies the steps of fixing the workpiece and improves work efficiency.

Description

双工位石英件自动切边开坡口设备Double-station quartz parts automatic trimming and beveling equipment

技术领域Technical Field

本实用新型涉及石英加工技术领域,具体为双工位石英件自动切边开坡口设备。The utility model relates to the technical field of quartz processing, in particular to double-station quartz piece automatic edge trimming and beveling equipment.

背景技术Background technique

石英工件切边开坡口是一种加工工艺,通常用于将石英材料的边缘进行切割和倾斜处理,以便制作成特定形状或几何结构。这个过程可以通过不同的机械设备、工具和磨削技术来实现,旨在精确控制石英工件的尺寸和形状,以满足特定的工程或设计要求。这种加工方法常见于电子、光学和半导体领域,因为石英具有优良的光学性能和化学稳定性,适用于各种高精度应用。Quartz beveling is a process that is usually used to cut and bevel the edges of quartz materials to produce a specific shape or geometry. This process can be achieved by different mechanical equipment, tools and grinding techniques to accurately control the size and shape of quartz workpieces to meet specific engineering or design requirements. This processing method is common in the fields of electronics, optics and semiconductors because quartz has excellent optical properties and chemical stability, which makes it suitable for a variety of high-precision applications.

传统的石英件切坡口方法通常涉及使用手工或半自动工具,如砂轮或切割机,对石英件的边缘进行逐步磨削、切割或开坡口加工。这个过程需要操作人员准确地掌握加工技巧,以确保石英件的边缘质量和坡口的精确度,但同时也容易受到人工误差的影响,加工效率相对较低,且对操作人员的技能要求较高。因此需要设计一种能够自动化设定坡口加工参数,同时又能够对石英件高效自动加工的设备。Traditional quartz beveling methods usually involve the use of manual or semi-automatic tools, such as grinding wheels or cutting machines, to gradually grind, cut or bevel the edges of quartz parts. This process requires the operator to accurately master the processing skills to ensure the edge quality and bevel accuracy of the quartz parts, but it is also easily affected by human errors, the processing efficiency is relatively low, and the operator's skills are required to be high. Therefore, it is necessary to design a device that can automatically set the beveling processing parameters and can efficiently and automatically process quartz parts.

实用新型内容Utility Model Content

(一)解决的技术问题:针对现有技术的不足,本实用新型提供了一种双工位石英件自动切边开坡口设备,具备自动化批量加工石英件坡口、加工精度高、能够双工位同时操作加工的优点,解决了传石英件坡口加工需要人工手动或半自动加工精度低、加工效率低、加工操作难度高的问题。(I) Technical problems solved: In view of the shortcomings of the prior art, the utility model provides a double-station quartz parts automatic trimming and beveling equipment, which has the advantages of automated batch processing of quartz parts beveling, high processing accuracy, and the ability to operate dual-station processing simultaneously. It solves the problem that traditional quartz parts beveling processing requires manual or semi-automatic processing with low processing accuracy, low processing efficiency, and high processing operation difficulty.

(二)技术方案:为实现上述动化批量加工石英件坡口、加工精度高、能够双工位同时操作加工目的,本实用新型提供如下技术方案:双工位石英件自动切边开坡口设备,包括工作台、直线驱动模组,所述工作台中心设置有所述直线驱动模组,所述直线驱动模组上滑动安装有固定被加工件的固定模组,所述固定模组上有卡槽结构,所述卡槽结构内安装被加工石英件,所述固定模组两侧还安装有产生负压的气管,所述气管吸气使卡槽结构内产生负压将被加工石英件固定在所述卡槽结构内;所述工作台两侧错位安装有两个梯形形状的电机支架,两个所述电机支架的倾斜面上滑动安装有垂直于该面的切边电机,所述切边电机转轴上装配有倾斜切割所述石英件的切边刀。(II) Technical solution: In order to achieve the above-mentioned automated batch processing of quartz parts beveling, high processing accuracy, and the ability to operate dual-station processing simultaneously, the utility model provides the following technical solution: dual-station quartz parts automatic trimming and beveling equipment, including a workbench and a linear drive module, the linear drive module is arranged at the center of the workbench, a fixed module for fixing the workpiece to be processed is slidably installed on the linear drive module, a slot structure is arranged on the fixed module, the quartz workpiece to be processed is installed in the slot structure, and air pipes for generating negative pressure are also installed on both sides of the fixed module, the air pipes suck air to generate negative pressure in the slot structure to fix the quartz workpiece to be processed in the slot structure; two trapezoidal motor brackets are staggered on both sides of the workbench, and trimming motors perpendicular to the inclined surfaces of the two motor brackets are slidably installed, and a trimming knife for obliquely cutting the quartz workpiece is mounted on the rotating shaft of the trimming motor.

优选的,所述直线驱动模组内安装有驱动所述固定模组滑动的丝杆。Preferably, a screw rod for driving the fixed module to slide is installed in the linear drive module.

优选的,所述直线驱动模组一侧还安装有驱动所述丝杆的驱动电机。Preferably, a driving motor for driving the screw rod is also installed on one side of the linear driving module.

优选的,所述工作台两侧还安装有两个控制切边加工参数的控制台。Preferably, two control consoles for controlling trimming processing parameters are installed on both sides of the workbench.

优选的,所述切边刀材料采用硬质合金或高速钢。Preferably, the trimming knife is made of carbide or high-speed steel.

(三)有益效果:与现有技术相比,本实用新型提供了一种双工位石英件自动切边开坡口设备,具备以下有益效果:(III) Beneficial effects: Compared with the prior art, the utility model provides a double-station quartz automatic trimming and beveling equipment, which has the following beneficial effects:

1、该双工位石英件自动切边开坡口设备,通过双控制台结构、双切边电机结构、固定模组的配合使用,相比传统的技术结构实现了双工位同时操作,显著提高了生产效率。此外,通过在直线驱动模组上安装两个或两个以上的固定模组,可同时加工多个石英件,进一步提升了加工效率。并且该设备在加工过程中,只需通过控制台设置好加工参数,后续加工步骤无需手动调整,就可以通过切边刀对石英件加工坡口,自动化程度高,操作简便。同时,装置的装配和维护都相对简单,降低了后续维护成本。1. This dual-station quartz automatic trimming and beveling equipment realizes dual-station simultaneous operation through the coordinated use of dual control console structure, dual trimming motor structure, and fixed modules, which significantly improves production efficiency compared to traditional technical structures. In addition, by installing two or more fixed modules on the linear drive module, multiple quartz parts can be processed at the same time, further improving processing efficiency. In addition, during the processing of the equipment, it only needs to set the processing parameters through the console, and the subsequent processing steps do not need to be manually adjusted. The trimming knife can be used to process the bevel of the quartz parts. It has a high degree of automation and is easy to operate. At the same time, the assembly and maintenance of the device are relatively simple, reducing subsequent maintenance costs.

2、该双工位石英件自动切边开坡口设备,通过直线驱动模组与气管的使用,相比传统的技术结构实现了该设备在加工过程中,可通过直线驱动模组内的丝杆传动固定模组运动,无需人工调整,即可自动进料;并且通过气管结构产生负压使得被加工石英件更容易固定在固定模组内,从而达到提高工作效率的效果。2. This double-station quartz automatic trimming and beveling equipment, through the use of linear drive modules and air pipes, compared with the traditional technical structure, realizes that during the processing of the equipment, the fixed module can be driven by the screw in the linear drive module to move, and automatic feeding can be achieved without manual adjustment; and the negative pressure generated by the air pipe structure makes it easier to fix the processed quartz parts in the fixed module, thereby achieving the effect of improving work efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型三维结构及双工位示意图;Figure 1 is a schematic diagram of the three-dimensional structure and double-station of the utility model;

图2为本实用新型三维结构示意图;Figure 2 is a schematic diagram of the three-dimensional structure of the utility model;

图3为本实用新型结构正视图图;Figure 3 is a front view of the structure of the utility model;

图4为本实用新型结构俯视图图;FIG4 is a top view of the structure of the utility model;

图5为本实用新型结构加工部分局部示意图。FIG. 5 is a partial schematic diagram of the structural processing part of the utility model.

图中:1-工作台、2-直线驱动模组、3-固定模组、4-石英件、5-电机支架、6-切边电机、7-切边刀、8-气管、9-丝杆、10-驱动电机、11-控制台。In the figure: 1-workbench, 2-linear drive module, 3-fixed module, 4-quartz part, 5-motor bracket, 6-edge trimming motor, 7-edge trimming knife, 8-air pipe, 9-screw, 10-drive motor, 11-control console.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-2,双工位石英件4自动切边开坡口设备,包括工作台1、直线驱动模组2,工作台1和模组通常由高强度、耐磨损的金属材料制成,如铁、不锈钢等,工作台1两侧设置有工位,如图1所示,工作台1中心设置有直线驱动模组2,直线驱动模组2上滑动安装有固定被加工件的固定模组3,直线驱动模组2确保了切边过程中的精确性和平稳性,固定模组3上有卡槽结构,固定模组3两侧还安装有产生负压的气管8,气管8吸气使卡槽结构内产生负压将被加工石英件4固定在卡槽结构内,直线驱动模组2内安装有驱动固定模组3滑动的丝杆9,直线驱动模组2一侧还安装有驱动丝杆9的驱动电机10,直线驱动模组2上可安装两个及以上的所述固定模组3,通过直线驱动模组2与气管8的使用,相比传统的技术结构实现了该设备在加工过程中,可通过直线驱动模组2内的丝杆9传动固定模组3运动,无需人工调整,即可自动进料;并且通过气管8结构使得被加工石英件4更容易固定在固定模组3内,从而达到提高工作效率的效果;请参阅图3,工作台1两侧错位安装有两个梯形形状的电机支架5,两个电机支架5的倾斜面上滑动安装有垂直于该面的切边电机6,如图4所示,切边电机6用于控制切边刀7的旋转,以完成切割工作,切边电机6转轴上装配有倾斜切割石英件4的切边刀7,切割方向如图5所示,切边刀7材料采用硬质合金或高速钢,以确保切割的精度和耐用性。工作台1两侧还安装有两个控制切边加工参数的控制台11,控制台11允许操作人员根据具体要求调整切边及坡口加工参数。通过双控制台11结构、双切边电机6结构、固定模组3的配合使用,相比传统的技术结构实现了双工位操作,显著提高了生产效率。此外,通过在直线驱动模组2上安装两个或两个以上的固定模组3,可同时加工多个石英件4,进一步提升了加工效率。并且该设备在加工过程中,只需通过控制台11设置好加工参数,后续加工步骤无需手动调整,自动化程度高,操作简便。同时,装置的装配和维护都相对简单,降低了后续维护成本。Please refer to Figures 1-2, a double-station quartz part 4 automatic trimming and beveling equipment includes a workbench 1 and a linear drive module 2. The workbench 1 and the module are usually made of high-strength, wear-resistant metal materials, such as iron, stainless steel, etc., and workstations are set on both sides of the workbench 1. As shown in Figure 1, a linear drive module 2 is set in the center of the workbench 1, and a fixed module 3 for fixing the workpiece to be processed is slidably installed on the linear drive module 2. The linear drive module 2 ensures the accuracy and stability during the trimming process. There is a card slot structure on the fixed module 3, and air pipes 8 for generating negative pressure are also installed on both sides of the fixed module 3. The air pipes 8 inhale to generate negative pressure in the card slot structure to fix the processed quartz part 4 in the card slot structure. A screw 9 for driving the fixed module 3 to slide is installed in the linear drive module 2, and a drive motor 10 for driving the screw 9 is also installed on one side of the linear drive module 2. Two or more motors can be installed on the linear drive module 2. The fixed module 3 on the workbench 1, through the use of the linear drive module 2 and the air pipe 8, compared with the traditional technical structure, realizes that during the processing of the equipment, the fixed module 3 can be driven to move by the screw 9 in the linear drive module 2, and the material can be automatically fed without manual adjustment; and the air pipe 8 structure makes it easier to fix the processed quartz piece 4 in the fixed module 3, so as to achieve the effect of improving work efficiency; please refer to Figure 3, two trapezoidal motor brackets 5 are staggered and installed on both sides of the workbench 1, and the inclined surfaces of the two motor brackets 5 are slidably installed with a trimming motor 6 perpendicular to the surface, as shown in Figure 4, the trimming motor 6 is used to control the rotation of the trimming knife 7 to complete the cutting work, and the trimming knife 7 for inclined cutting of the quartz piece 4 is installed on the rotating shaft of the trimming motor 6, and the cutting direction is shown in Figure 5. The material of the trimming knife 7 is cemented carbide or high-speed steel to ensure the cutting accuracy and durability. Two control consoles 11 for controlling the trimming processing parameters are also installed on both sides of the workbench 1, and the control consoles 11 allow the operator to adjust the trimming and groove processing parameters according to specific requirements. Through the coordinated use of the dual control console 11 structure, the dual trimming motor 6 structure, and the fixed module 3, a dual-station operation is achieved compared to the traditional technical structure, which significantly improves the production efficiency. In addition, by installing two or more fixed modules 3 on the linear drive module 2, multiple quartz parts 4 can be processed at the same time, further improving the processing efficiency. And during the processing of the equipment, it is only necessary to set the processing parameters through the control console 11, and the subsequent processing steps do not need to be manually adjusted. The degree of automation is high and the operation is simple. At the same time, the assembly and maintenance of the device are relatively simple, which reduces the subsequent maintenance costs.

工作原理: 首先,根据被加工的石英件4数量,调整直线驱动模组2上安装的的数量,将被加工的石英件4安装在卡槽结构内,随后通过气管8吸气使卡槽结构内产生负压,产生的负压将被加工的石英件4吸附在固定模组3上。随后,工作台1两侧的操作人员通过控制台11预设设备的加工参数。参数设定完成后,启动设备,激活切边电机6和工作台1上的驱动电机10,并按照预设参数运行。切边电机6开始带动切边刀7旋转,在固定模组3的协助下,将被加工的石英件4移动到旋转切边刀7的位置,切边刀7对石英件4进行切割,从而实现切边和开坡口的加工,切割方向如图5所示。Working principle: First, according to the number of quartz pieces 4 to be processed, the number of installed on the linear drive module 2 is adjusted, and the processed quartz pieces 4 are installed in the slot structure, and then air is sucked through the air pipe 8 to generate negative pressure in the slot structure. The generated negative pressure adsorbs the processed quartz pieces 4 on the fixed module 3. Subsequently, the operators on both sides of the workbench 1 preset the processing parameters of the equipment through the control console 11. After the parameter setting is completed, start the equipment, activate the trimming motor 6 and the drive motor 10 on the workbench 1, and operate according to the preset parameters. The trimming motor 6 starts to drive the trimming knife 7 to rotate. With the assistance of the fixed module 3, the processed quartz piece 4 is moved to the position of the rotating trimming knife 7. The trimming knife 7 cuts the quartz piece 4, thereby realizing the trimming and beveling processing. The cutting direction is shown in Figure 5.

加工完成后,关闭气管8,使卡槽结构内的气压回复正常,并将已加工好的石英件4拆卸下来,完成整个加工过程。After the processing is completed, the air pipe 8 is closed to restore the air pressure in the slot structure to normal, and the processed quartz piece 4 is disassembled to complete the entire processing process.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides a duplex position quartz component (4) automatic trimming and beveling equipment, includes workstation (1), linear drive module (2), workstation (1) mesa center is provided with linear drive module (2), its characterized in that:
the linear driving module (2) is provided with a fixing module (3) for fixing a workpiece in a sliding manner, the fixing module (3) is provided with a clamping groove structure, and a workpiece quartz piece (4) is arranged in the clamping groove structure;
Air pipes (8) for generating negative pressure are also arranged at two sides of the fixing module (3), and the air pipes (8) suck air to enable negative pressure to be generated in the clamping groove structure so as to fix the processed quartz piece (4) in the clamping groove structure;
Two trapezoid motor supports (5) are installed on two sides of the workbench (1) in a staggered mode, an edge cutting motor (6) perpendicular to the surface is installed on the inclined surface of each motor support (5) in a sliding mode, and an edge cutting knife (7) for obliquely cutting the quartz piece (4) is arranged on a rotating shaft of the edge cutting motor (6).
2. The double-station quartz piece (4) automatic trimming and beveling equipment according to claim 1, characterized in that:
And a screw rod (9) for driving the fixed module (3) to slide is arranged in the linear driving module (2).
3. The double-station quartz piece (4) automatic trimming and beveling equipment according to claim 2, characterized in that:
And a driving motor (10) for driving the screw rod (9) is further arranged on one side of the linear driving module (2).
4. The double-station quartz piece (4) automatic trimming and beveling equipment according to claim 1, characterized in that:
two control consoles (11) for controlling trimming processing parameters are also arranged on two sides of the workbench (1).
5. The double-station quartz piece (4) automatic trimming and beveling equipment according to claim 1, characterized in that:
The trimming blade (7) is made of hard alloy or high-speed steel.
CN202323069034.XU 2023-11-14 2023-11-14 Automatic edge cutting and groove cutting equipment for double-station quartz piece Active CN221365264U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323069034.XU CN221365264U (en) 2023-11-14 2023-11-14 Automatic edge cutting and groove cutting equipment for double-station quartz piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323069034.XU CN221365264U (en) 2023-11-14 2023-11-14 Automatic edge cutting and groove cutting equipment for double-station quartz piece

Publications (1)

Publication Number Publication Date
CN221365264U true CN221365264U (en) 2024-07-19

Family

ID=91862019

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323069034.XU Active CN221365264U (en) 2023-11-14 2023-11-14 Automatic edge cutting and groove cutting equipment for double-station quartz piece

Country Status (1)

Country Link
CN (1) CN221365264U (en)

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