CN221365263U - A long-tooth boat groove chamfering device - Google Patents
A long-tooth boat groove chamfering device Download PDFInfo
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- CN221365263U CN221365263U CN202323016945.6U CN202323016945U CN221365263U CN 221365263 U CN221365263 U CN 221365263U CN 202323016945 U CN202323016945 U CN 202323016945U CN 221365263 U CN221365263 U CN 221365263U
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Abstract
本实用新型公开了一种长齿舟槽页倒角装置，包括机架、横梁、水平驱动组件、工作头、竖向气动组件、金刚石刀具、冷却液喷淋组件、石墨治具和加工平台，其中机架固定设置在加工平台上；横梁通过机架固定设置在加工平台的上方；工作头通过水平驱动组件滑动设置在横梁上；竖向气动组件设置在工作头的底部；冷却液喷淋组件设置在工作头的一侧；金刚石刀具设置在竖向气动组件上；石墨治具固定设置在加工平台上。本实用新型通过水平驱动组件带动气动系统实现进给运动，通过气动系统驱动金刚石刀具实现对长齿舟槽页的倒角加工，替代传统手工操作，大幅减轻劳动强度，提高加工质量及效率。
The utility model discloses a long-tooth boat slot chamfering device, including a frame, a crossbeam, a horizontal drive assembly, a working head, a vertical pneumatic assembly, a diamond tool, a coolant spray assembly, a graphite fixture and a processing platform, wherein the frame is fixedly arranged on the processing platform; the crossbeam is fixedly arranged above the processing platform through the frame; the working head is slidably arranged on the crossbeam through the horizontal drive assembly; the vertical pneumatic assembly is arranged at the bottom of the working head; the coolant spray assembly is arranged on one side of the working head; the diamond tool is arranged on the vertical pneumatic assembly; and the graphite fixture is fixedly arranged on the processing platform. The utility model drives the pneumatic system to realize feeding movement through the horizontal drive assembly, and drives the diamond tool through the pneumatic system to realize chamfering of the long-tooth boat slot, replacing traditional manual operation, greatly reducing labor intensity, and improving processing quality and efficiency.
Description
Technical Field
The utility model relates to the technical field of quartz material forming, in particular to a chamfering device for a long-tooth boat groove page.
Background
Along with the continuous development of the semiconductor industry in China, quartz products become matched products widely applied to the semiconductor industry at home and abroad, and the products used in the current market have the defects of short service life, poor physical properties and low dimensional accuracy, so that the semiconductor and the matched industry thereof have increasingly increased demands for various new materials, new processes and new methods, and simultaneously provide challenges for the application of various new materials.
Through searching, chinese patent No. CN110127995A discloses a quartz vertical boat grooved bar processing system, which includes: the working platform, the graphite backer, the quartz supporting frame and the quartz groove rod are placed on the working platform; a plurality of quartz supporting frames which are arranged on the working platform and are used for supporting and placing quartz trough rods; a graphite backing bar for propping against one end of the quartz groove bar after the quartz groove bar is placed on the quartz supporting frame; and the front end of the robot arm is provided with a flame gun claw which is used for clamping a spray pipe of the flame gun.
Chamfering of grooved pages increasingly becomes a mainstream trend, particularly for 12-inch vertical boat products, chamfering requirements are increasing in recent years, numerical control machine tool equipment and manual finishing time are obviously increased, and machining time per month is increased to 100%. The problems of knife-edge and virtual collapse after manual chamfering are difficult to solve, the surface roughness is poor, the production efficiency is low, the requirements on the skills of manual operators are high, and the chamfering is completed by operators with high manual skills and abundant manual experience. Therefore, there is a need for a design and a chamfering device for a long-tooth boat slot page to solve the above-mentioned problems.
Disclosure of utility model
The utility model aims to solve the defects in the prior art and provides a chamfering device for a long-tooth boat groove page.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The long-tooth boat groove page chamfering device is characterized by comprising a frame, a cross beam, a horizontal driving component, a working head, a vertical pneumatic component, a diamond cutter, a cooling liquid spraying component, a graphite jig and a processing platform,
The frame is fixedly arranged on the processing platform; the beam is fixedly arranged above the processing platform through the frame; the working head is arranged on the cross beam in a sliding way through the horizontal driving assembly;
The vertical pneumatic assembly is arranged at the bottom of the working head; the cooling liquid spraying assembly is arranged on one side of the working head; the diamond cutter is arranged on the vertical pneumatic assembly; the graphite jig is fixedly arranged on the processing platform.
As further description of the scheme, the vertical pneumatic assembly comprises a cutter holder, a vertical chute and an air cylinder, wherein the vertical chute is fixedly arranged at the bottom of the working head, is of a chute body structure, is internally provided with a vertical moving cavity, is provided with the air cylinder at the top of the inner wall of the vertical chute, is also fixedly provided with a vertical guide rod,
The top of the tool apron is fixedly connected with the output end of the air cylinder, a sliding sleeve matched with the vertical guide rod is correspondingly arranged on the outer wall of the tool apron, and the tool apron is in sliding connection with the vertical guide rod through the sliding sleeve; the diamond cutter is fixedly arranged on the cutter holder.
As a further description of the above scheme, the graphite jig comprises a jig table, wherein the jig table is provided with a placing groove, mounting grooves are symmetrically formed in two sides of the placing groove, an electric pushing cylinder is fixedly arranged in each mounting groove, the output end of the electric pushing cylinder extends into the placing groove, a protruding block is arranged at the output end of the electric pushing cylinder, and a sliding block is arranged at the bottom of the protruding block; and a chute matched with the sliding block is formed in the placing groove.
As a further description of the above solution, the coolant spray assembly includes a coolant reservoir, a pump body, a delivery tube and a spray header,
The cooling liquid storage tank is fixedly arranged at one side of the working head,
The water inlet of the pump body is fixedly connected with the water outlet of the cooling liquid storage tank through a flange, the water outlet of the pump body is connected with a conveying pipe, one end of the conveying pipe, which is far away from the cooling liquid storage tank, is provided with a spray header, and the spraying direction of the spray header is the direction facing the diamond cutter.
As further description of the scheme, the cross beam is provided with a limit groove and a positioning groove, and the limit groove and the positioning groove are arranged along the length direction of the cross beam; a pulley groove is formed in the positioning groove; the graphite jig is adsorbed on the processing platform through a magnetic disk.
As a further description of the above solution, the horizontal driving assembly comprises a motor, a screw, a stopper and a positioning block,
The screw rod is rotatably arranged in the limit groove of the cross beam through a bearing, the screw rod is arranged along the length direction of the limit groove, and one end of the screw rod sequentially penetrates through the cross beam and the frame and extends outwards of the frame;
The motor is fixed on the outer side wall of the frame, and an output shaft of the motor is in driving connection with one end of the screw rod extending out of the frame;
The limiting block is arranged in the limiting groove in a sliding manner and is in threaded connection with the screw rod; the positioning block is fixedly arranged at the top of the limiting block, is slidably connected in the positioning groove, and is provided with a pulley matched with the pulley groove; the working head is fixedly connected with the limiting block.
The beneficial effects of the utility model are as follows:
1. Through the pneumatic component that sets up, the cylinder promotes the blade holder and goes up and down along removing the chamber, and at this moment, the blade holder drives the sliding sleeve and slides along vertical guide arm for the blade holder can drive diamond cutter and carry out suitable regulation, fine stability and the accuracy when having promoted diamond cutter fluting.
2. Through the graphite tool that sets up, the electricity pushes away jar and promotes the lug and slide along the standing groove, and the lug drives the slider and slides along the spout for the lug can be more firm when locating long tooth boat groove page grip, and then has promoted stability and accuracy when long tooth boat groove page is processed.
3. Through the coolant liquid spray assembly that sets up, the input of the pump body pumps the coolant liquid in the coolant liquid storage tank into the conveyer pipe, and the conveyer pipe spouts the coolant liquid to diamond cutter fluting department through the shower head for the long tooth boat groove page can be better cool down the clearance.
4. The motor drives the screw to rotate, the limiting block drives the working head to move along the limiting groove under the action of the screw, the limiting block drives the positioning block to slide along the positioning groove, and the positioning block drives the pulley to roll along the wheel groove, so that the stability and smoothness of the working head during adjustment are improved well.
5. After the device is adopted, the original manual chamfering is changed into machine operation, the manual participation is reduced, the size after chamfering is consistent, the surface property is stable and attractive, the processing time is shortened, and meanwhile, the problems of knife-flower and virtual collapse are also solved.
Drawings
FIG. 1 is a front view of a long tooth boat pocket chamfering device according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a limiting groove structure of a long-tooth boat groove page chamfering device according to an embodiment of the utility model;
FIG. 3 is a schematic diagram illustrating connection of the middle limiting groove and the limiting block in FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 2;
FIG. 5 is a section B-B of FIG. 4;
FIG. 6 is a schematic diagram of a placement groove structure of a long-tooth boat groove page chamfering device according to an embodiment of the utility model;
FIG. 7 is a schematic diagram of a cooling liquid storage tank of a long-tooth boat groove page chamfering device according to an embodiment of the utility model;
Fig. 8 is a schematic structural diagram of a pneumatic assembly of a long-tooth boat slot page chamfering device according to an embodiment of the utility model.
In the figure: 1. a working head; 2. a pneumatic assembly; 21. a tool apron; 22. a moving chamber; 23. a cylinder; 24. a sliding sleeve; 25. a vertical guide rod; 3. a diamond cutter; 4. long tooth boat slot page; 5. a graphite jig; 50. a placement groove; 51. a mounting groove; 52. an electric pushing cylinder; 53. a bump; 54. a chute; 55. a slide block; 56. a jig table; 6. a cooling liquid spraying assembly; 60. a cooling liquid storage tank; 61. a pump body; 62. a delivery tube; 63. a spray header; 7. a processing platform; 8. a cross beam; 80. a motor; 81. a limit groove; 82. a screw; 83. a limiting block; 84. a positioning groove; 85. a positioning block; 86. wheel grooves; 87. and (3) a pulley.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 8, the chamfering device for long-tooth boat groove pages in the embodiment of the utility model comprises a frame, a cross beam 8, a horizontal driving component, a working head 1, a vertical pneumatic component, a diamond cutter 3, a cooling liquid spraying component 6, a graphite jig 5 and a processing platform 7,
Wherein the frame is fixedly arranged on the processing platform 7 through bolts; the cross beam 8 is fixed on the top of the frame through bolts, and the cross beam 8 is arranged above the processing platform 7; the working head 1 is arranged on the cross beam 8 in a sliding way through a horizontal driving assembly;
Wherein the vertical pneumatic assembly 2 is arranged at the bottom of the working head 1; the cooling liquid spraying assembly 6 is arranged on one side of the working head 1; the diamond cutter 3 is arranged on the vertical pneumatic assembly 2; the graphite jig 5 is fixedly arranged on the processing platform 7. According to the utility model, the horizontal driving assembly is provided with the vertical pneumatic assembly 2 to realize feeding movement, the vertical pneumatic assembly 2 is used for driving the diamond cutter 3 to realize chamfering processing of the long-tooth boat groove pages 4, the traditional manual operation is replaced, the labor intensity is greatly reduced, and the processing quality and efficiency are improved.
The vertical pneumatic assembly 2 comprises a tool apron 21, a vertical sliding groove and an air cylinder 23, wherein the vertical sliding groove is fixedly arranged at the bottom of a working head 1, the vertical sliding groove is of a groove body structure, a vertical moving cavity 22 is formed in the vertical sliding groove, the air cylinder 23 is fixedly arranged at the top of the inner wall of the vertical sliding groove through a bolt, an air inlet pipe of the air cylinder 23 penetrates through the vertical sliding groove to be connected with an external air source, a vertical guide rod 25 is fixedly arranged in the vertical sliding groove, the top of the tool apron 21 is fixedly connected with the output end of the air cylinder 23 through a bolt, a sliding sleeve matched with the vertical guide rod 25 is correspondingly arranged on the outer wall of the tool apron 21, and the tool apron 21 is in sliding connection with the vertical guide rod 25 through the sliding sleeve; the diamond tool 3 is fixedly arranged on the tool holder 21. According to the utility model, the cylinder 23 pushes the tool apron 21 to lift along the moving cavity 22, and at the moment, the tool apron 21 drives the sliding sleeve 24 to slide along the vertical guide rod 25, so that the tool apron 21 can drive the diamond tool 3 to perform proper height adjustment, and the stability and accuracy of slotting of the diamond tool 3 are well improved.
The graphite jig 5 of the embodiment of the utility model comprises a jig table 56, wherein the jig table 56 is provided with a placing groove 50, mounting grooves 51 are symmetrically formed on two sides of the placing groove 50, an electric pushing cylinder 52 is fixedly arranged in each mounting groove 51, a power line of the electric pushing cylinder 52 penetrates out of the mounting groove 51 to be electrically connected with an external power supply, the output end of the electric pushing cylinder 52 stretches into the placing groove 50, the output end of the electric pushing cylinder 52 is provided with a protruding block 53, the bottom of the protruding block 53 is provided with a sliding block 55, and the sliding block 55 is specifically welded and fixed at the bottom of the protruding block 53; wherein the placing groove 50 is internally provided with a sliding groove 54 matched with the sliding block 55. According to the utility model, the electric pushing cylinder 52 pushes the lug 53 to slide along the placing groove 50, and the lug 53 drives the sliding block 55 to slide along the sliding groove 54, so that the lug 53 can be firmer when clamping and positioning the long-tooth boat groove page 4, and further the stability and accuracy of the long-tooth boat groove page 4 during processing are improved.
The cooling liquid spraying assembly 6 of the embodiment of the utility model comprises a cooling liquid storage tank 60, a pump body 61, a conveying pipe 62 and a spraying head 63, wherein the cooling liquid storage tank 60 is welded and fixed on one side of a working head 1, a water inlet of the pump body 61 is fixedly connected with a water outlet of the cooling liquid storage tank 60 through a flange, the water outlet of the pump body 61 is connected with the conveying pipe 62, the spraying head 63 is arranged at one end of the conveying pipe 62 far away from the cooling liquid storage tank 60, the spraying direction of the spraying head 63 is the direction facing to a diamond cutter 3, so that a long-tooth boat groove page 4 can be cooled better when being cut by the diamond cutter 3, and particularly, the pump body 61 adopts a model G120WX product produced by Galileo.
The cross beam 8 of the embodiment of the utility model is provided with a limit groove 81 and a positioning groove 84, wherein the limit groove 81 and the positioning groove 84 are arranged along the length direction of the cross beam 8; a pulley groove 86 is formed in the positioning groove 84; wherein graphite tool 5 is adsorbed on processing platform 7 through the magnetic disk.
The horizontal driving assembly comprises a motor 80, a screw 82, a limiting block 83 and a positioning block 85, wherein the screw 82 is rotatably arranged in a limiting groove 81 of a cross beam 8 through a bearing, the screw 82 is arranged along the length direction of the limiting groove 81, and one end of the screw 82 sequentially penetrates through the cross beam 8 and a rack and extends outwards;
Wherein the motor 80 is fixed on the outer side wall of the frame, and the output shaft of the motor 80 is in driving connection with one end of the screw 82 extending out of the frame; the limiting block 83 is arranged in the limiting groove 81 in a sliding manner, and the limiting block 83 is in threaded connection with the screw 82; wherein the positioning block 85 is welded at the top of the limiting block 83, the positioning block 85 is slidably connected in the positioning groove 84, and the positioning block 85 is provided with a pulley 87 matched with the pulley groove 86; the working head 1 is fixedly connected with the limiting block 83 through bolts. According to the utility model, the motor 80 drives the screw 82 to rotate, the limiting block 83 drives the working head 1 to move along the limiting groove 81 under the action of the screw 82, meanwhile, the limiting block 83 also drives the positioning block 85 to slide along the positioning groove 84, and the pulley 87 on the positioning block 85 rolls along the pulley groove 86, so that the working head 1 can be more stable and smooth in position adjustment.
The process for chamfering the long-tooth boat groove page by using the device provided by the embodiment of the utility model comprises the following steps:
S1, bonding a long-tooth boat groove page 4 on a graphite jig 5;
s2, adsorbing the graphite jig 5 on a processing platform 7 through a magnetic disk;
S3, vertically adjusting the height of the diamond cutter 3, grooving the long-tooth boat groove pages 4, and in the process, spraying cooling liquid in the cooling liquid storage tank 60 to the grooving position of the diamond cutter 3 through the spray header 63 by the pump body 61 through the conveying pipe 62 for cooling and cleaning;
S4, after slotting is completed, the electric pushing cylinder 52 drives the convex blocks 53 to be separated from the long-tooth boat slot pages 4. After the device is adopted, the original manual chamfering is changed into machine operation, the manual participation is reduced, the size after chamfering is consistent, the surface property is stable and attractive, the processing time is shortened, and meanwhile, the problems of knife-flower and virtual collapse are also solved.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (5)
1. The long-tooth boat groove page chamfering device is characterized by comprising a frame, a cross beam (8), a horizontal driving component, a working head (1), a vertical pneumatic component, a diamond cutter (3), a cooling liquid spraying component (6), a graphite jig (5) and a processing platform (7),
The frame is fixedly arranged on the processing platform (7); the cross beam (8) is fixedly arranged above the processing platform (7) through a frame; the working head (1) is arranged on the cross beam (8) in a sliding way through the horizontal driving assembly;
The vertical pneumatic assembly (2) is arranged at the bottom of the working head (1); the cooling liquid spraying assembly (6) is arranged on one side of the working head (1); the diamond cutter (3) is arranged on the vertical pneumatic assembly (2); the graphite jig (5) is fixedly arranged on the processing platform (7);
The vertical pneumatic assembly (2) comprises a tool apron (21), a vertical chute and an air cylinder (23), wherein the vertical chute is fixedly arranged at the bottom of the working head (1), the vertical chute is of a chute body structure, a vertical moving cavity (22) is arranged in the vertical chute, the air cylinder (23) is fixedly arranged at the top of the inner wall of the vertical chute, a vertical guide rod (25) is fixedly arranged in the vertical chute,
The top of the tool apron (21) is fixedly connected with the output end of the air cylinder (23), a sliding sleeve matched with the vertical guide rod (25) is correspondingly arranged on the outer wall of the tool apron (21), and the tool apron (21) is in sliding connection with the vertical guide rod (25) through the sliding sleeve;
The diamond cutter (3) is fixedly arranged on the cutter holder (21).
2. The long-tooth boat groove page chamfering device according to claim 1, characterized in that the graphite jig (5) comprises a jig table (56), the jig table (56) is provided with a placing groove (50), mounting grooves (51) are symmetrically formed in two sides of the placing groove (50), an electric pushing cylinder (52) is fixedly mounted in each mounting groove (51), the output end of the electric pushing cylinder (52) stretches into the placing groove (50), a protruding block (53) is arranged at the output end of the electric pushing cylinder (52), and a sliding block (55) is arranged at the bottom of the protruding block (53); a chute (54) matched with the sliding block (55) is arranged in the placing groove (50).
3. The long-tooth boat page chamfering device as recited in claim 1, characterized in that the cooling liquid spray assembly (6) includes a cooling liquid storage tank (60), a pump body (61), a conveying pipe (62) and a spray header (63),
The cooling liquid storage tank (60) is fixedly arranged at one side of the working head (1),
The water inlet of the pump body (61) is fixedly connected with the water outlet of the cooling liquid storage tank (60) through a flange, the water outlet of the pump body (61) is connected with a conveying pipe (62), one end, far away from the cooling liquid storage tank (60), of the conveying pipe (62) is provided with a spray header (63), and the spraying direction of the spray header (63) is the direction towards the diamond cutter (3).
4. The long-tooth boat slot page chamfering device as claimed in claim 1, characterized in that a limit slot (81) and a positioning slot (84) are arranged on the cross beam (8), and the limit slot (81) and the positioning slot (84) are arranged along the length direction of the cross beam (8); a pulley groove (86) is formed in the positioning groove (84); the graphite jig (5) is adsorbed on the processing platform (7) through a magnetic disk.
5. The long-tooth boat page chamfering device as recited in claim 4, wherein the horizontal driving assembly comprises a motor (80), a screw (82), a stopper (83) and a positioning block (85),
The screw (82) is rotatably arranged in a limit groove (81) of the cross beam (8) through a bearing, the screw (82) is arranged along the length direction of the limit groove (81), and one end of the screw (82) sequentially penetrates through the cross beam (8) and the frame and extends outwards of the frame;
The motor (80) is fixed on the outer side wall of the frame, and an output shaft of the motor (80) is in driving connection with one end of the screw rod (82) extending out of the frame;
The limiting block (83) is arranged in the limiting groove (81) in a sliding mode, and the limiting block (83) is in threaded connection with the screw rod (82);
the positioning block (85) is fixedly arranged at the top of the limiting block (83), the positioning block (85) is slidably connected in the positioning groove (84), and the positioning block (85) is provided with a pulley (87) matched with the pulley groove (86); the working head (1) is fixedly connected with the limiting block (83).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323016945.6U CN221365263U (en) | 2023-11-08 | 2023-11-08 | A long-tooth boat groove chamfering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323016945.6U CN221365263U (en) | 2023-11-08 | 2023-11-08 | A long-tooth boat groove chamfering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221365263U true CN221365263U (en) | 2024-07-19 |
Family
ID=91864777
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323016945.6U Active CN221365263U (en) | 2023-11-08 | 2023-11-08 | A long-tooth boat groove chamfering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221365263U (en) |
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2023
- 2023-11-08 CN CN202323016945.6U patent/CN221365263U/en active Active
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| CP03 | Change of name, title or address |
Address after: 110027, Shenyang City, Liaoning Province Development Road No. 26, Shenyang Economic and Technological Development Zone No. 110 Patentee after: Heraeus Quartz (Shenyang) Co.,Ltd. Country or region after: China Address before: 110027 Liaoning Province, Shenyang City, Shenyang Economic and Technological Development Zone, No. 17 Daming Lake Street Patentee before: HERAEUS SHIN ETSU QUARTZ CHINA Co.,Ltd. Country or region before: China |
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