CN221355639U - Chilli surface dry cleaning dust collector is used in hot pepper processing - Google Patents
Chilli surface dry cleaning dust collector is used in hot pepper processing Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型属于辣椒干洗技术领域,尤其涉及一种辣椒加工用辣椒表面干洗除尘装置。The utility model belongs to the technical field of pepper dry cleaning, in particular to a pepper surface dry cleaning and dust removal device for pepper processing.
背景技术Background technique
干辣椒在生产之前需做脱水处理,辣椒脱水一般采用自然脱水的方式。在采摘和脱水过程中,辣椒处于暴露的环境中,外界的颗粒砾石、空气中的粉尘会落在辣椒表面,从而影响干辣椒的质量。为保持干辣椒的干燥状态,干辣椒并不能够水洗清洁,而需使用到干洗机对其干洗处理。Dried chili peppers need to be dehydrated before production, and the dehydration of chili peppers is generally done by natural dehydration. During the picking and dehydration process, the chili peppers are in an exposed environment, and external particles of gravel and dust in the air will fall on the surface of the chili peppers, thus affecting the quality of the dried chili peppers. In order to keep the dried chili peppers dry, they cannot be washed with water, but need to be dry-cleaned using a dry cleaning machine.
目前,辣椒干洗机大多以振动筛选的方式,将辣椒表面的砾石和灰尘处理。然而在实际的使用过程中,大量的辣椒堆积在一起,虽然可以将其表面的砾石和灰尘振动分离,但分离的砾石和灰尘需经过下方层层的辣椒和筛选网,致使清洗效率低下,且辣椒相互直接的碰撞还会造成损坏破损;另外,当干洗除尘完毕后,需停机将其辣椒取出,并倒入新的辣椒再次作业,具有停机步骤,进一步影响了加工效率。At present, most pepper dry cleaning machines use vibration screening to remove gravel and dust on the surface of peppers. However, in actual use, a large number of peppers are piled together. Although the gravel and dust on the surface can be separated by vibration, the separated gravel and dust need to pass through the layers of peppers and screening nets below, resulting in low cleaning efficiency, and the direct collision of peppers will also cause damage and breakage; in addition, when the dry cleaning and dust removal is completed, the machine needs to be stopped to take out the peppers and pour in new peppers to operate again, which has a shutdown step, further affecting the processing efficiency.
因此,发明一种辣椒加工用辣椒表面干洗除尘装置显得非常必要。Therefore, it is very necessary to invent a pepper surface dry cleaning and dust removal device for pepper processing.
实用新型内容Utility Model Content
为了解决上述技术问题,本实用新型提供一种辣椒加工用辣椒表面干洗除尘装置,包括干洗除尘机、干洗清洁辊、传动机构和吸尘总成,干洗除尘机内安装有三个所述干洗清洁辊,该三个所述干洗清洁辊呈三角形分布设置,且三个所述干洗清洁辊均与传动机构固定相连,传动机构设置在干洗除尘机的外侧,干洗除尘机上固定安装有吸尘总成;In order to solve the above technical problems, the utility model provides a dry cleaning and dust removal device for pepper surface for pepper processing, comprising a dry cleaning and dust removal machine, a dry cleaning roller, a transmission mechanism and a dust suction assembly, wherein three dry cleaning rollers are installed in the dry cleaning and dust removal machine, the three dry cleaning rollers are arranged in a triangular distribution, and the three dry cleaning rollers are fixedly connected to the transmission mechanism, the transmission mechanism is arranged on the outside of the dry cleaning and dust removal machine, and the dust suction assembly is fixedly installed on the dry cleaning and dust removal machine;
所述干洗清洁辊包括旋转芯轴、短软毛刷和长软毛刷,旋转芯轴转动安装在干洗除尘机内,其任一端转动穿过所述干洗除尘机与传动机构固定相连,旋转芯轴上分别固定安装有短软毛刷和长软毛刷;The dry cleaning roller comprises a rotating mandrel, a short soft brush and a long soft brush. The rotating mandrel is rotatably mounted in the dry cleaning dust removal machine, and any end of the rotating mandrel rotates through the dry cleaning dust removal machine and is fixedly connected to the transmission mechanism. The short soft brush and the long soft brush are respectively fixedly mounted on the rotating mandrel.
所述传动机构包括传动齿轮、皮带轮和传动皮带,传动齿轮设置有两个,两个所述传动齿轮与其中两个所述干洗清洁辊的旋转芯轴一端固定相连,该两个所述干洗清洁辊的其中一个的旋转芯轴另一端与驱动电机的输出端固定相连,其中一个所述传动齿轮上固定安装有一个所述皮带轮,皮带轮设置有两个,另一个所述皮带轮与另一个所述干洗清洁辊的旋转芯轴一端固定相连,两个所述皮带轮上装配安装有所述传动皮带。The transmission mechanism includes a transmission gear, a pulley and a transmission belt. Two transmission gears are provided. The two transmission gears are fixedly connected to one end of the rotating core shaft of two of the dry cleaning rollers. The other end of the rotating core shaft of one of the two dry cleaning rollers is fixedly connected to the output end of the driving motor. One of the transmission gears is fixedly installed with a pulley. Two pulleys are provided. The other pulley is fixedly connected to one end of the rotating core shaft of another dry cleaning roller. The transmission belts are assembled and installed on the two pulleys.
优选的,所述干洗除尘机包括机壳、支腿、分料板、下料口和排尘口,机壳内转动安装有三个所述干洗清洁辊,机壳外部下方固定安装有支腿,机壳的内部固定安装有分料板,分料板的两侧区域分别为下料口和排尘口,下料口和排尘口设置在机壳的下方,机壳的外侧固定安装有驱动电机。Preferably, the dry cleaning dust removal machine includes a casing, legs, a dividing plate, a feeding port and a dust exhaust port, three of the dry cleaning rollers are rotatably installed in the casing, legs are fixedly installed at the lower part of the outside of the casing, a dividing plate is fixedly installed inside the casing, and the two side areas of the dividing plate are the feeding port and the dust exhaust port respectively, the feeding port and the dust exhaust port are arranged at the lower part of the casing, and a driving motor is fixedly installed on the outer side of the casing.
优选的,所述吸尘总成是由载板、风机和收集箱所构成,吸尘总成的载板固定安装在机壳的上方,载板上固定安装有风机和收集箱,风机设置在收集箱的内侧。Preferably, the dust collection assembly is composed of a carrier plate, a fan and a collection box. The carrier plate of the dust collection assembly is fixedly mounted above the casing, the fan and the collection box are fixedly mounted on the carrier plate, and the fan is arranged on the inner side of the collection box.
优选的,所述短软毛刷和长软毛刷以螺旋型的方式固定安装在所述旋转芯轴的表面,旋转芯轴的其中一端区域上未设置有短软毛刷和长软毛刷,未设置所述短软毛刷和长软毛刷的区域为下料区域。Preferably, the short soft brush and the long soft brush are fixedly installed on the surface of the rotating mandrel in a spiral manner, and the short soft brush and the long soft brush are not arranged on one end area of the rotating mandrel, and the area without the short soft brush and the long soft brush is the unloading area.
优选的,三个所述干洗清洁辊之间具有间距,该间距不允许辣椒穿过。Preferably, there is a spacing between the three dry cleaning rollers, and the spacing does not allow peppers to pass through.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过三个干洗清洁辊滚动的方式,对三者之间的辣椒刮拭清洁,且因干洗清洁辊上的毛刷为螺旋型设置,致使可以有效的在清洁的过程中,将辣椒呈直线型输送位移,不仅可以降低辣椒之间产生严重的碰撞,还能够减少辣椒之间的堆积,便于加快砾石和灰尘的掉落速度,并且无需将本装置停机才可实现辣椒的重新喂料,因为清洁完毕后的辣椒将会被直接排出体外,至此,进一步的提高本装置的加工效率。The utility model scrapes and cleans the peppers between the three by means of three rolling dry cleaning rollers, and because the brushes on the dry cleaning rollers are spirally arranged, the peppers can be effectively transported and displaced in a straight line during the cleaning process, which can not only reduce serious collisions between the peppers, but also reduce the accumulation between the peppers, and speed up the falling speed of gravel and dust. There is no need to shut down the device to re-feed the peppers, because the peppers will be directly discharged from the body after cleaning, thereby further improving the processing efficiency of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型的底部结构示意图。FIG. 2 is a schematic diagram of the bottom structure of the utility model.
图3是本实用新型吸尘总成未安装的结构示意图。FIG. 3 is a schematic diagram of the structure of the dust collecting assembly of the utility model when it is not installed.
图中:In the figure:
干洗除尘机1,机壳11,支腿12,分料板13,下料口14,排尘口15,驱动电机16,干洗清洁辊2,旋转芯轴21,短软毛刷22,长软毛刷23,传动机构3,传动齿轮31,皮带轮32,传动皮带33,吸尘总成4。Dry cleaning dust removal machine 1, casing 11, legs 12, dividing plate 13, feeding port 14, dust discharge port 15, driving motor 16, dry cleaning roller 2, rotating mandrel 21, short soft brush 22, long soft brush 23, transmission mechanism 3, transmission gear 31, pulley 32, transmission belt 33, dust collection assembly 4.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
在实施例的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。在实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
如附图1至附图3所示:As shown in Figures 1 to 3:
本实用新型提供的一种辣椒加工用辣椒表面干洗除尘装置,包括干洗除尘机1、干洗清洁辊2、传动机构3和吸尘总成4,干洗除尘机1内安装有三个所述干洗清洁辊2,该三个所述干洗清洁辊2呈三角形分布设置,且三个所述干洗清洁辊2均与传动机构3固定相连,传动机构3设置在干洗除尘机1的外侧,干洗除尘机1上固定安装有吸尘总成4,干洗除尘机1的下方分别放置有辣椒收集箱和灰尘收集箱,两者放置在对方的一侧。The utility model provides a dry-cleaning and dust-removing device for the surface of peppers for pepper processing, comprising a dry-cleaning and dust-removing machine 1, a dry-cleaning cleaning roller 2, a transmission mechanism 3 and a dust collection assembly 4. Three dry-cleaning and cleaning rollers 2 are installed in the dry-cleaning and dust-removing machine 1. The three dry-cleaning and cleaning rollers 2 are arranged in a triangular distribution, and the three dry-cleaning and cleaning rollers 2 are fixedly connected to the transmission mechanism 3. The transmission mechanism 3 is arranged on the outside of the dry-cleaning and dust-removing machine 1. The dust collection assembly 4 is fixedly installed on the dry-cleaning and dust-removing machine 1. A pepper collecting box and a dust collecting box are respectively placed below the dry-cleaning and dust-removing machine 1, and the two are placed on one side of each other.
所述干洗清洁辊2包括旋转芯轴21、短软毛刷22和长软毛刷23,旋转芯轴21转动安装在干洗除尘机1内,其任一端转动穿过所述干洗除尘机1与传动机构3固定相连,旋转芯轴21上分别固定安装有短软毛刷22和长软毛刷23,短软毛刷22和长软毛刷23用于对辣椒做刮拭清洁。The dry cleaning roller 2 includes a rotating core shaft 21, a short soft brush 22 and a long soft brush 23. The rotating core shaft 21 is rotatably installed in the dry cleaning dust removal machine 1, and either end thereof rotates through the dry cleaning dust removal machine 1 and is fixedly connected to the transmission mechanism 3. The short soft brush 22 and the long soft brush 23 are respectively fixedly installed on the rotating core shaft 21. The short soft brush 22 and the long soft brush 23 are used for scraping and cleaning the peppers.
所述传动机构3包括传动齿轮31、皮带轮32和传动皮带33,传动齿轮31设置有两个,两个所述传动齿轮31与其中两个所述干洗清洁辊2的旋转芯轴21一端固定相连,该两个所述干洗清洁辊2的其中一个的旋转芯轴21另一端与驱动电机16的输出端固定相连,其中一个所述传动齿轮31上固定安装有一个所述皮带轮32,皮带轮32设置有两个,另一个所述皮带轮32与另一个所述干洗清洁辊2的旋转芯轴21一端固定相连,两个所述皮带轮32上装配安装有所述传动皮带33,传动机构3用于传动三个所述干洗清洁辊2旋转。The transmission mechanism 3 includes a transmission gear 31, a pulley 32 and a transmission belt 33. There are two transmission gears 31. The two transmission gears 31 are fixedly connected to one end of the rotating core shaft 21 of two of the dry cleaning rollers 2. The other end of the rotating core shaft 21 of one of the two dry cleaning rollers 2 is fixedly connected to the output end of the drive motor 16. One of the transmission gears 31 is fixedly installed with a pulley 32. There are two pulleys 32. The other pulley 32 is fixedly connected to one end of the rotating core shaft 21 of the other dry cleaning roller 2. The transmission belt 33 is assembled on the two pulleys 32. The transmission mechanism 3 is used to drive the three dry cleaning rollers 2 to rotate.
实施例一:Embodiment 1:
具体的,干洗除尘机1包括机壳11、支腿12、分料板13、下料口14和排尘口15,机壳11内安装有三个所述干洗清洁辊2,机壳11外部下方固定安装有支腿12,机壳11的内部固定安装有分料板13,分料板13的两侧区域分别为下料口14和排尘口15,下料口14和排尘口15设置在机壳11的下方,机壳11的外侧固定安装有驱动电机16,下料口14位置放置有辣椒收集箱,排尘口15位置放置有灰尘收集箱,灰尘收集箱用于将下落的灰尘、砾石收集处理。Specifically, the dry cleaning dust removal machine 1 includes a casing 11, legs 12, a dividing plate 13, a feed port 14 and a dust exhaust port 15. Three dry cleaning rollers 2 are installed in the casing 11. The legs 12 are fixedly installed at the lower part of the outside of the casing 11. The dividing plate 13 is fixedly installed inside the casing 11. The two side areas of the dividing plate 13 are the feed port 14 and the dust exhaust port 15 respectively. The feed port 14 and the dust exhaust port 15 are arranged at the bottom of the casing 11. A driving motor 16 is fixedly installed on the outside of the casing 11. A pepper collection box is placed at the feed port 14, and a dust collection box is placed at the dust exhaust port 15. The dust collection box is used to collect and process fallen dust and gravel.
具体的,吸尘总成4是由载板、风机和收集箱所构成,吸尘总成4的载板固定安装在机壳11的上方,载板上固定安装有风机和收集箱,风机设置在收集箱的内侧,吸尘总成4用于将飞扬的灰尘吸入处理,风机通过产生吸力将灰尘吸入到收集箱内。Specifically, the dust collection assembly 4 is composed of a carrier plate, a fan and a collection box. The carrier plate of the dust collection assembly 4 is fixedly installed on the top of the casing 11, and the fan and the collection box are fixedly installed on the carrier plate. The fan is arranged on the inner side of the collection box. The dust collection assembly 4 is used to suck in flying dust for processing, and the fan sucks the dust into the collection box by generating suction.
具体的,短软毛刷22和长软毛刷23以螺旋型的方式固定安装在所述旋转芯轴21的表面,旋转芯轴21的其中一端区域上未设置有短软毛刷22和长软毛刷23,未设置所述短软毛刷22和长软毛刷23的区域为下料区域,下料区域处在下料口14的上方,辣椒到达该区域后,因不在受到短软毛刷22和长软毛刷23的约束,辣椒直接掉落。Specifically, the short soft brush 22 and the long soft brush 23 are fixedly installed on the surface of the rotating core shaft 21 in a spiral manner. The short soft brush 22 and the long soft brush 23 are not provided on one end area of the rotating core shaft 21. The area where the short soft brush 22 and the long soft brush 23 are not provided is the unloading area, and the unloading area is above the unloading port 14. After the peppers reach this area, they are no longer constrained by the short soft brush 22 and the long soft brush 23, and the peppers fall directly.
具体的,三个所述干洗清洁辊2之间具有间距,该间距不允许辣椒穿过,其中一个干洗清洁辊2的旋转方向与另外两个干洗清洁辊2的旋转方向相反,最下方位置干洗清洁辊2的短软毛刷22和长软毛刷23浓密程度大于其余两个干洗清洁辊2。Specifically, there is a spacing between the three dry cleaning rollers 2, and the spacing does not allow peppers to pass through. The rotation direction of one of the dry cleaning rollers 2 is opposite to the rotation direction of the other two dry cleaning rollers 2. The short soft brush 22 and the long soft brush 23 of the dry cleaning roller 2 at the bottom are denser than those of the other two dry cleaning rollers 2.
实施例二:Embodiment 2:
需对辣椒做干洗清洁处理时,打开干洗除尘机1的驱动电机16,驱动电机16通过其中一个所述干洗清洁辊2的旋转芯轴21带动传动机构3,传动机构3的其中一个传动齿轮31旋转,传动齿轮31带动另一个传动齿轮31旋转,此时,传动齿轮31带动其中一个皮带轮32,皮带轮32通过传动皮带33带动另一个所述皮带轮32旋转,致使完成三个干洗清洁辊2的旋转,然后将辣椒倒入到机壳11的内部,三个干洗清洁辊2之间,此时,三个干洗清洁辊2的短软毛刷22和长软毛刷23对辣椒表面刮拭清洁,并且带动辣椒缓慢的向前输送移动,在此过程中,砾石和部分大型灰尘会向下移动,并通过三个干洗清洁辊2之间的间隙掉落进入到灰尘收集箱内,而向上飞扬的灰尘则会被吸尘总成4通过吸力吸入处理,当辣椒到达三个干洗清洁辊2的下料区域后,辣椒在重力的作用下垂直下落进入到辣椒收集箱内,致使通过不断的对其内部倒入辣椒,从而实现不停机的干洗处理。When the pepper needs to be dry-cleaned, the drive motor 16 of the dry-cleaning dust removal machine 1 is turned on. The drive motor 16 drives the transmission mechanism 3 through the rotating core shaft 21 of one of the dry-cleaning cleaning rollers 2. One of the transmission gears 31 of the transmission mechanism 3 rotates, and the transmission gear 31 drives another transmission gear 31 to rotate. At this time, the transmission gear 31 drives one of the pulleys 32, and the pulley 32 drives another pulley 32 to rotate through the transmission belt 33, so that the rotation of the three dry-cleaning cleaning rollers 2 is completed, and then the peppers are poured into the interior of the casing 11, between the three dry-cleaning cleaning rollers 2. The short soft brushes 22 and the long soft brushes 23 of the three dry cleaning rollers 2 scrape the surface of the pepper and drive the pepper to move forward slowly. During this process, gravel and some large dust will move downward and fall into the dust collection box through the gaps between the three dry cleaning rollers 2, while the dust flying upward will be sucked in by the dust collection assembly 4 through suction. When the pepper reaches the unloading area of the three dry cleaning rollers 2, the pepper falls vertically into the pepper collection box under the action of gravity, so that the pepper is continuously poured into the interior, thereby realizing dry cleaning without stopping the machine.
利用本实用新型所述技术方案,或本领域的技术人员在本实用新型技术方案的启发下,设计出类似的技术方案,而达到上述技术效果的,均是落入本实用新型的保护范围。Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.
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