CN221339067U - Polytetrafluoroethylene granulation collection device - Google Patents

Polytetrafluoroethylene granulation collection device Download PDF

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CN221339067U
CN221339067U CN202323282647.1U CN202323282647U CN221339067U CN 221339067 U CN221339067 U CN 221339067U CN 202323282647 U CN202323282647 U CN 202323282647U CN 221339067 U CN221339067 U CN 221339067U
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polytetrafluoroethylene
wall
barrel
granulation
collection device
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韩斌
周云峰
韩旭伟
沈孝峰
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Jinan Sinoflon New Material Co ltd
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Jinan Sinoflon New Material Co ltd
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Abstract

本实用新型涉及聚四氟乙烯生产技术领域,具体为一种聚四氟乙烯造粒收集装置,包括熔料筒,熔料筒内转动连接有绞龙,熔料筒外壁设有加热件,熔料筒的右端设有挤料件,挤料件包括水冷筒,水冷筒内设有多个以环形阵列排布的成型管,成型管的左端与熔料筒连通,水冷筒的右侧设有切粒件,切粒件矩形切粒箱,矩形切粒箱的下方设有收集件,收集件包括向下倾斜设置的集料槽,集料槽内壁的底部设有网板,网板下方设有多个导风支管。该聚四氟乙烯造粒收集装置,绞龙将熔化的聚四氟乙烯溶液推入多个成型管内,高温的聚四氟乙烯溶液在水冷筒内换热,从而使成型管内的聚四氟乙烯溶液在移动过程中逐渐冷却成型,使成型的聚四氟乙烯可以被切割刀切割成粒。

The utility model relates to the technical field of polytetrafluoroethylene production, specifically a polytetrafluoroethylene granulation and collection device, including a melting barrel, an auger rotatably connected in the melting barrel, a heating element provided on the outer wall of the melting barrel, an extrusion element provided on the right end of the melting barrel, the extrusion element including a water-cooling barrel, a plurality of forming tubes arranged in a ring array provided in the water-cooling barrel, the left end of the forming tube being connected to the melting barrel, a pelletizing element provided on the right side of the water-cooling barrel, a rectangular pelletizing box of the pelletizing element, a collecting element provided below the rectangular pelletizing box, the collecting element including a collection trough inclined downward, a mesh plate provided at the bottom of the inner wall of the collection trough, and a plurality of air guide branches provided below the mesh plate. In the polytetrafluoroethylene granulation and collection device, the auger pushes the molten polytetrafluoroethylene solution into the plurality of forming tubes, and the high-temperature polytetrafluoroethylene solution exchanges heat in the water-cooling barrel, so that the polytetrafluoroethylene solution in the forming tube is gradually cooled and formed during the movement, so that the formed polytetrafluoroethylene can be cut into granules by a cutting knife.

Description

一种聚四氟乙烯造粒收集装置A polytetrafluoroethylene granulation and collection device

技术领域Technical Field

本实用新型涉及聚四氟乙烯生产技术领域,具体为一种聚四氟乙烯造粒收集装置。The utility model relates to the technical field of polytetrafluoroethylene production, in particular to a polytetrafluoroethylene granulation and collection device.

背景技术Background technique

聚四氟乙烯是一种具有优异的耐高温、耐腐蚀、耐磨损、自润滑和电绝缘性能的工程塑料,广泛应用于航空、航天、化工、电子、医疗等领域。聚四氟乙烯的常用加工方法是造粒法,即将聚四氟乙烯微粉加热熔融并挤出成条状物料,然后将其切割成均匀的颗粒,再进行后续的成型或加工。Polytetrafluoroethylene is an engineering plastic with excellent high temperature resistance, corrosion resistance, wear resistance, self-lubrication and electrical insulation properties. It is widely used in aviation, aerospace, chemical industry, electronics, medical and other fields. The common processing method of polytetrafluoroethylene is granulation, that is, polytetrafluoroethylene powder is heated and melted and extruded into strips, which are then cut into uniform particles for subsequent molding or processing.

公开号为CN215943429U的专利公开了一种聚四氟乙烯生产用造粒装置,包括料斗、固定壳、电动推杆、支撑垫、出料管以及切割箱,固定壳左侧安装有电动推杆,固定壳上侧设置有料斗,固定壳下端面安装有支撑垫,固定壳右侧安装有切割箱,切割箱右侧安装有切割电机,切割箱下侧安装有出料管,固定壳上端面右侧安装有冷风机,冷风机与切割箱连接处安装有鼓风管,鼓风管下侧安装有鼓风罩,固定壳内部设置有熔料筒,料斗与熔料筒连接处安装有进料管,熔料筒内环形侧面安装有电加热板,电动推杆右端面安装有推料板,该设计解决了原有造粒装置结构复杂造粒操作不够便捷且造价昂贵的问题,本实用新型结构合理,操作简单便捷,造粒效果好,造粒效率高。The patent with publication number CN215943429U discloses a granulating device for polytetrafluoroethylene production, including a hopper, a fixed shell, an electric push rod, a support pad, a discharge pipe and a cutting box, an electric push rod is installed on the left side of the fixed shell, a hopper is arranged on the upper side of the fixed shell, a support pad is installed on the lower end face of the fixed shell, a cutting box is installed on the right side of the fixed shell, a cutting motor is installed on the right side of the cutting box, a discharge pipe is installed on the lower side of the cutting box, a cold air fan is installed on the right side of the upper end face of the fixed shell, a blast pipe is installed at the connection between the cold air fan and the cutting box, a blast hood is installed on the lower side of the blast pipe, a melting barrel is arranged inside the fixed shell, a feed pipe is installed at the connection between the hopper and the melting barrel, an electric heating plate is installed on the inner annular side of the melting barrel, and a push plate is installed on the right end face of the electric push rod. The design solves the problems that the original granulating device has a complex structure, the granulating operation is not convenient enough and the cost is high. The utility model has a reasonable structure, simple and convenient operation, good granulating effect and high granulating efficiency.

上述现有技术在具体使用过程中,当推料板将熔料筒内熔化的物料推向挤料流道时,由于物料熔化成流体状态,从挤料流道输出时很难成型成条状物,甚至直接从挤料流道的右端向下流出,无法被切割刀片切割成颗粒状,即使从挤料流道输出的部分物料被切割刀片切割了,也会直接向下掉落,由于向下输出的时间很短,冷风机产生的气流很难对切割成粒的物料进行有效冷却,导致切割后的聚四氟乙烯颗粒粘附在一起,影响聚四氟乙烯造粒的质量,鉴于此,我们提出一种聚四氟乙烯造粒收集装置。In the specific use of the above-mentioned prior art, when the push plate pushes the molten material in the melting barrel to the extrusion flow channel, since the material is melted into a fluid state, it is difficult to be formed into strips when output from the extrusion flow channel, and it may even flow downward directly from the right end of the extrusion flow channel and cannot be cut into particles by the cutting blade. Even if part of the material output from the extrusion flow channel is cut by the cutting blade, it will fall directly downward. Since the downward output time is very short, the airflow generated by the cooling fan is difficult to effectively cool the cut particles, resulting in the adhesion of the cut polytetrafluoroethylene particles, which affects the quality of polytetrafluoroethylene granulation. In view of this, we propose a polytetrafluoroethylene granulation collection device.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种聚四氟乙烯造粒收集装置,以解决上述背景技术中提出的问题。The utility model aims to provide a polytetrafluoroethylene granulation and collection device to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:

一种聚四氟乙烯造粒收集装置,包括右端为开口结构的熔料筒,所述熔料筒内转动连接有绞龙,所述熔料筒的左侧设有用于驱动绞龙转动的第一电机,所述熔料筒外壁的顶部且靠近左端的位置设有进料斗,所述熔料筒的外壁设有环形凹槽,所述环形凹槽内设有用于熔化熔料筒内物料的加热件,工作人员通过进料斗向熔料筒内倒入聚四氟乙烯粉末,第一电机驱动绞龙转动,绞龙将聚四氟乙烯粉末向右推动,加热件对聚四氟乙烯粉末加热,使聚四氟乙烯粉末在移动过程中受热熔化;A polytetrafluoroethylene granulation and collection device comprises a melting barrel with an opening structure at the right end, an auger is rotatably connected in the melting barrel, a first motor for driving the auger to rotate is arranged on the left side of the melting barrel, a feeding hopper is arranged at the top of the outer wall of the melting barrel and near the left end, an annular groove is arranged on the outer wall of the melting barrel, a heating element for melting the material in the melting barrel is arranged in the annular groove, a worker pours polytetrafluoroethylene powder into the melting barrel through the feeding hopper, the first motor drives the auger to rotate, the auger pushes the polytetrafluoroethylene powder to the right, the heating element heats the polytetrafluoroethylene powder, and the polytetrafluoroethylene powder is heated and melted during the movement;

所述熔料筒的右端设有挤料件,所述挤料件包括固定连接于熔料筒右端的水冷筒,所述水冷筒内壁的左右两侧之间设有多个以环形阵列排布的成型管,所述成型管的左端贯穿水冷筒内壁的左侧且与熔料筒连通,水冷筒内有流动的冷水,绞龙将熔化的聚四氟乙烯溶液推入多个成型管内,高温的聚四氟乙烯溶液在成型管内与水冷筒内的冷水进行换热,从而使成型管内的聚四氟乙烯溶液在移动过程中逐渐冷却成型;The right end of the melting barrel is provided with an extrusion piece, and the extrusion piece includes a water-cooling barrel fixedly connected to the right end of the melting barrel. A plurality of forming tubes arranged in a ring array are provided between the left and right sides of the inner wall of the water-cooling barrel. The left end of the forming tube passes through the left side of the inner wall of the water-cooling barrel and is connected with the melting barrel. There is flowing cold water in the water-cooling barrel. The auger pushes the molten polytetrafluoroethylene solution into the plurality of forming tubes. The high-temperature polytetrafluoroethylene solution in the forming tube exchanges heat with the cold water in the water-cooling barrel, so that the polytetrafluoroethylene solution in the forming tube is gradually cooled and formed during the movement.

所述水冷筒的右侧设有切粒件,所述切粒件包括固定连接于水冷筒右侧的矩形切粒箱,所述矩形切粒箱的底部为开口结构,所述成型管的右端依次贯穿水冷筒内壁的右侧和矩形切粒箱的左侧至矩形切粒箱内,所述矩形切粒箱内壁的右侧转动连接有转动轴,所述转动轴的左端设有切割刀,所述矩形切粒箱的右侧设有用于驱动转动轴转动的第二电机,第二电机驱动转动轴转动,转动轴带动切割刀转动,从成型管内输出的圆柱形聚四氟乙烯被切割刀切割成粒,聚四氟乙烯颗粒从矩形切粒箱底部的开口处掉落;A pelletizing piece is provided on the right side of the water-cooling cylinder, and the pelletizing piece includes a rectangular pelletizing box fixedly connected to the right side of the water-cooling cylinder, and the bottom of the rectangular pelletizing box is an open structure. The right end of the forming tube sequentially penetrates the right side of the inner wall of the water-cooling cylinder and the left side of the rectangular pelletizing box to the inside of the rectangular pelletizing box. A rotating shaft is rotatably connected to the right side of the inner wall of the rectangular pelletizing box, and a cutting knife is provided on the left end of the rotating shaft. A second motor for driving the rotating shaft to rotate is provided on the right side of the rectangular pelletizing box. The second motor drives the rotating shaft to rotate, and the rotating shaft drives the cutting knife to rotate. The cylindrical polytetrafluoroethylene output from the forming tube is cut into pellets by the cutting knife, and the polytetrafluoroethylene pellets fall from the opening at the bottom of the rectangular pelletizing box.

所述矩形切粒箱的下方设有收集件,所述收集件包括向下倾斜设置的集料槽,集料槽的右端低于左端,也就是集料槽的右端为出料端,将收集的冷却成型的聚四氟乙烯颗粒输出,所述集料槽内壁的底部设有网板,所述集料槽底部的前后两侧均设有条形固定板,两个所述条形固定板之间设有多个等距排布的导风支管,所述导风支管外壁的顶部设有多个呈前后等距排布的出风管,多个出风管向上输出冷风,对网板上的聚四氟乙烯颗粒进行降温,确保聚四氟乙烯颗粒完全冷却,避免聚四氟乙烯颗粒相互粘结。A collecting piece is provided below the rectangular pelletizing box, and the collecting piece includes a feed trough inclined downward, and the right end of the feed trough is lower than the left end, that is, the right end of the feed trough is the discharging end, for discharging the collected cooled and formed polytetrafluoroethylene particles, and a mesh plate is provided at the bottom of the inner wall of the feed trough, and strip fixing plates are provided on the front and rear sides of the bottom of the feed trough, and a plurality of equally spaced air guide branch pipes are provided between the two strip fixing plates, and a plurality of air outlet pipes equally spaced front and back are provided on the top of the outer wall of the air guide branch pipe, and the plurality of air outlet pipes output cold air upward to cool the polytetrafluoroethylene particles on the mesh plate, thereby ensuring that the polytetrafluoroethylene particles are completely cooled and avoiding the polytetrafluoroethylene particles from sticking to each other.

优选的,所述熔料筒外壁的底部且靠近左端的位置设有支撑立板,所述水冷筒外壁的底部且靠近右端的位置也设有支撑立板,对熔料筒和水冷筒起到支撑作用。Preferably, a support plate is provided at the bottom of the outer wall of the melting cylinder and near the left end, and a support plate is also provided at the bottom of the outer wall of the water cooling cylinder and near the right end, which supports the melting cylinder and the water cooling cylinder.

优选的,所述水冷筒外壁的底部且靠近左端的位置设有带阀门的进液管,进液管外接冷水供给设备,所述水冷筒外壁的顶部且靠近右端的位置设有带阀门的出液管,出液管外接换热水的回收设备,避免水源浪费。Preferably, a liquid inlet pipe with a valve is provided at the bottom of the outer wall of the water-cooling cylinder and near the left end, and the liquid inlet pipe is externally connected to a cold water supply device. A liquid outlet pipe with a valve is provided at the top of the outer wall of the water-cooling cylinder and near the right end, and the liquid outlet pipe is externally connected to a hot water recovery device to avoid water waste.

优选的,所述切割刀的左侧与成型管的右端相距1-2mm,避免距离过远导致从成型管输出的聚四氟乙烯向下弯折,从而确保切割刀可以将聚四氟乙烯切粒。Preferably, the left side of the cutting knife is 1-2 mm away from the right end of the forming tube to avoid the polytetrafluoroethylene output from the forming tube from bending downward due to the distance, thereby ensuring that the cutting knife can pelletize the polytetrafluoroethylene.

优选的,所述集料槽内壁的前侧设有多个等距排布的第一导向板,所述集料槽内壁的后侧设有多个等距排布的第二导向板,多个所述第一导向板和多个第二导向板呈交错排布,第一导向板的后端位于前端的右方,第二导向板的前端位于后端的右方,通过设置的多个第一导向板和第二导向板可以延长聚四氟乙烯颗粒在集料槽上的移动时间,从而确保聚四氟乙烯颗粒可以被冷风有效冷却,进而避免聚四氟乙烯颗粒粘结。Preferably, a plurality of equidistantly arranged first guide plates are provided on the front side of the inner wall of the aggregate trough, and a plurality of equidistantly arranged second guide plates are provided on the rear side of the inner wall of the aggregate trough. The plurality of first guide plates and the plurality of second guide plates are arranged in an alternating manner, with the rear end of the first guide plate being located to the right of the front end, and the front end of the second guide plate being located to the right of the rear end. By setting up the plurality of first guide plates and second guide plates, the moving time of the polytetrafluoroethylene particles on the aggregate trough can be extended, thereby ensuring that the polytetrafluoroethylene particles can be effectively cooled by cold air, thereby avoiding the adhesion of the polytetrafluoroethylene particles.

优选的,多个所述导风支管的前端共同连接有导风主管,所述集料槽的底部且靠近四个边角的位置均设有支腿,四个所述支腿共同连接有隔板,所述隔板的顶部设有冷风机,所述冷风机的出风端通过导风软管与导风主管连通,通过冷风机产生冷风,冷风从导风软管进入到导风主管内,再从导风主管分别进入到多个导风支管内。Preferably, the front ends of the plurality of air guide branch pipes are commonly connected to an air guide main pipe, legs are provided at the bottom of the aggregate trough and near the four corners, the four legs are commonly connected to a partition, an air cooler is provided on the top of the partition, the air outlet end of the air cooler is connected to the air guide main pipe through an air guide hose, cold air is generated by the air cooler, the cold air enters into the air guide main pipe from the air guide hose, and then enters into the plurality of air guide branch pipes from the air guide main pipe.

优选的,所述加热件包括电加热板,所述电加热板包覆于环形凹槽的内壁上,所述电加热板的外侧设有隔热外壳,所述隔热外壳上设有温控器,用于控制电加热板的加热温度,隔热外壳可以减少电加热板加热温度的流失。Preferably, the heating element includes an electric heating plate, which is coated on the inner wall of the annular groove. An insulating shell is provided on the outer side of the electric heating plate. A thermostat is provided on the insulating shell for controlling the heating temperature of the electric heating plate. The insulating shell can reduce the loss of the heating temperature of the electric heating plate.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、该聚四氟乙烯造粒收集装置,绞龙将聚四氟乙烯粉末向右推动,加热件对聚四氟乙烯粉末加热,使聚四氟乙烯粉末在移动过程中受热熔化,绞龙将熔化的聚四氟乙烯溶液推入多个成型管内,高温的聚四氟乙烯溶液在成型管内与水冷筒内的冷水进行换热,从而使成型管内的聚四氟乙烯溶液在移动过程中逐渐冷却成型,进而使成型管输出的圆柱形聚四氟乙烯可以被切割刀切割成粒,通过多个出风管向上输出冷风,对掉落在网板上的聚四氟乙烯颗粒进行降温,确保聚四氟乙烯颗粒完全冷却,避免聚四氟乙烯颗粒相互粘结。1. The polytetrafluoroethylene granulation and collection device, the auger pushes the polytetrafluoroethylene powder to the right, the heating element heats the polytetrafluoroethylene powder, so that the polytetrafluoroethylene powder is heated and melted during the movement, and the auger pushes the molten polytetrafluoroethylene solution into multiple forming tubes, and the high-temperature polytetrafluoroethylene solution exchanges heat with the cold water in the water-cooling cylinder in the forming tube, so that the polytetrafluoroethylene solution in the forming tube is gradually cooled and formed during the movement, and then the cylindrical polytetrafluoroethylene output by the forming tube can be cut into particles by the cutting knife, and the cold air is output upward through multiple air outlet pipes to cool the polytetrafluoroethylene particles falling on the mesh plate, so as to ensure that the polytetrafluoroethylene particles are completely cooled and avoid the polytetrafluoroethylene particles from sticking to each other.

2、该聚四氟乙烯造粒收集装置,通过设置的多个第一导向板和第二导向板可以延长聚四氟乙烯颗粒在集料槽上的移动时间,从而确保聚四氟乙烯颗粒可以被冷风有效冷却,进而避免聚四氟乙烯颗粒粘结。2. The polytetrafluoroethylene granulation and collection device can prolong the moving time of the polytetrafluoroethylene particles on the collecting trough by setting a plurality of first guide plates and second guide plates, thereby ensuring that the polytetrafluoroethylene particles can be effectively cooled by cold air, thereby avoiding the adhesion of the polytetrafluoroethylene particles.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;

图2为本实用新型的部分结构示意图;FIG2 is a partial structural schematic diagram of the utility model;

图3为本实用新型中的熔料筒和加热件的装配结构示意图;FIG3 is a schematic diagram of the assembly structure of the melting tube and the heating element in the utility model;

图4为本实用新型中的挤料件结构示意图;FIG4 is a schematic diagram of the structure of the extrusion member in the utility model;

图5为本实用新型中的切粒件结构示意图;FIG5 is a schematic diagram of the structure of the pelletizing member in the utility model;

图6为本实用新型中的收集件结构示意图;FIG6 is a schematic diagram of the structure of the collecting member in the present invention;

图7为本实用新型中的收集件的部分结构示意图之一;FIG. 7 is a schematic diagram of a partial structure of a collecting member in the present invention;

图8为本实用新型中的收集件的部分结构示意图之二。FIG. 8 is a second schematic diagram of a partial structure of the collecting member in the present invention.

图中:1、熔料筒;10、环形凹槽;2、进料斗;3、绞龙;4、第一电机;5、加热件;50、电加热板;51、隔热外壳;6、挤料件;60、水冷筒;61、成型管;62、进液管;63、出液管;7、切粒件;70、矩形切粒箱;71、转动轴;72、切割刀;73、第二电机;8、收集件;80、集料槽;81、网板;82、第一导向板;83、第二导向板;84、条形固定板;85、导风支管;850、出风管;86、导风主管;87、支腿;88、隔板;89、冷风机;890、导风软管;9、支撑立板。In the figure: 1. melting barrel; 10. annular groove; 2. feed hopper; 3. auger; 4. first motor; 5. heating element; 50. electric heating plate; 51. heat-insulating shell; 6. extruding element; 60. water-cooling barrel; 61. forming tube; 62. liquid inlet pipe; 63. liquid outlet pipe; 7. pelletizing element; 70. rectangular pelletizing box; 71. rotating shaft; 72. cutting knife; 73. second motor; 8. collecting element; 80. collecting trough; 81. mesh plate; 82. first guide plate; 83. second guide plate; 84. strip fixing plate; 85. air guide branch pipe; 850. air outlet pipe; 86. air guide main pipe; 87. supporting leg; 88. partition; 89. air cooler; 890. air guide hose; 9. supporting vertical plate.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

请参阅图1-图8,本实用新型提供一种技术方案:Please refer to Figures 1 to 8. The utility model provides a technical solution:

一种聚四氟乙烯造粒收集装置,包括右端为开口结构的熔料筒1,熔料筒1内转动连接有绞龙3,熔料筒1的左侧设有用于驱动绞龙3转动的第一电机4,熔料筒1外壁的顶部且靠近左端的位置设有进料斗2,熔料筒1的外壁设有环形凹槽10,环形凹槽10内设有用于熔化熔料筒1内物料的加热件5,工作人员通过进料斗2向熔料筒1内倒入聚四氟乙烯粉末,第一电机4驱动绞龙3转动,绞龙3将聚四氟乙烯粉末向右推动,加热件5对聚四氟乙烯粉末加热,使聚四氟乙烯粉末在移动过程中受热熔化;A polytetrafluoroethylene granulation and collection device comprises a melting barrel 1 with an opening structure at the right end, an auger 3 is rotatably connected in the melting barrel 1, a first motor 4 for driving the auger 3 to rotate is provided on the left side of the melting barrel 1, a feed hopper 2 is provided at the top of the outer wall of the melting barrel 1 and near the left end, an annular groove 10 is provided on the outer wall of the melting barrel 1, a heating element 5 for melting the material in the melting barrel 1 is provided in the annular groove 10, a worker pours polytetrafluoroethylene powder into the melting barrel 1 through the feed hopper 2, the first motor 4 drives the auger 3 to rotate, the auger 3 pushes the polytetrafluoroethylene powder to the right, and the heating element 5 heats the polytetrafluoroethylene powder so that the polytetrafluoroethylene powder is heated and melted during the movement;

熔料筒1的右端设有挤料件6,挤料件6包括固定连接于熔料筒1右端的水冷筒60,水冷筒60内壁的左右两侧之间设有多个以环形阵列排布的成型管61,成型管61的左端贯穿水冷筒60内壁的左侧且与熔料筒1连通,水冷筒60内有流动的冷水,绞龙3将熔化的聚四氟乙烯溶液推入多个成型管61内,高温的聚四氟乙烯溶液在成型管61内与水冷筒60内的冷水进行换热,从而使成型管61内的聚四氟乙烯溶液在移动过程中逐渐冷却成型;The right end of the melting barrel 1 is provided with an extrusion piece 6, which includes a water-cooling barrel 60 fixedly connected to the right end of the melting barrel 1. A plurality of forming tubes 61 arranged in a circular array are provided between the left and right sides of the inner wall of the water-cooling barrel 60. The left end of the forming tube 61 penetrates the left side of the inner wall of the water-cooling barrel 60 and is connected with the melting barrel 1. There is flowing cold water in the water-cooling barrel 60. The auger 3 pushes the molten polytetrafluoroethylene solution into the plurality of forming tubes 61. The high-temperature polytetrafluoroethylene solution in the forming tube 61 exchanges heat with the cold water in the water-cooling barrel 60, so that the polytetrafluoroethylene solution in the forming tube 61 is gradually cooled and formed during the movement.

水冷筒60的右侧设有切粒件7,切粒件7包括固定连接于水冷筒60右侧的矩形切粒箱70,矩形切粒箱70的底部为开口结构,成型管61的右端依次贯穿水冷筒60内壁的右侧和矩形切粒箱70的左侧至矩形切粒箱70内,矩形切粒箱70内壁的右侧转动连接有转动轴71,转动轴71的左端设有切割刀72,矩形切粒箱70的右侧设有用于驱动转动轴71转动的第二电机73,第二电机73驱动转动轴71转动,转动轴71带动切割刀72转动,从成型管61内输出的圆柱形聚四氟乙烯被切割刀72切割成粒,聚四氟乙烯颗粒从矩形切粒箱70底部的开口处掉落;A pelletizing member 7 is provided on the right side of the water-cooling cylinder 60. The pelletizing member 7 includes a rectangular pelletizing box 70 fixedly connected to the right side of the water-cooling cylinder 60. The bottom of the rectangular pelletizing box 70 is an open structure. The right end of the forming tube 61 sequentially penetrates the right side of the inner wall of the water-cooling cylinder 60 and the left side of the rectangular pelletizing box 70 to the inside of the rectangular pelletizing box 70. A rotating shaft 71 is rotatably connected to the right side of the inner wall of the rectangular pelletizing box 70. A cutting knife 72 is provided at the left end of the rotating shaft 71. A second motor 73 for driving the rotating shaft 71 to rotate is provided on the right side of the rectangular pelletizing box 70. The second motor 73 drives the rotating shaft 71 to rotate. The rotating shaft 71 drives the cutting knife 72 to rotate. The cylindrical polytetrafluoroethylene output from the forming tube 61 is cut into pellets by the cutting knife 72. The polytetrafluoroethylene pellets fall from the opening at the bottom of the rectangular pelletizing box 70.

矩形切粒箱70的下方设有收集件8,收集件8包括向下倾斜设置的集料槽80,集料槽80的右端低于左端,也就是集料槽80的右端为出料端,将收集的冷却成型的聚四氟乙烯颗粒输出,集料槽80内壁的底部设有网板81,集料槽80底部的前后两侧均设有条形固定板84,两个条形固定板84之间设有多个等距排布的导风支管85,导风支管85外壁的顶部设有多个呈前后等距排布的出风管850,多个出风管850向上输出冷风,对网板81上的聚四氟乙烯颗粒进行降温,确保聚四氟乙烯颗粒完全冷却,避免聚四氟乙烯颗粒相互粘结。A collecting piece 8 is provided below the rectangular pelletizing box 70, and the collecting piece 8 includes a feed trough 80 which is inclined downward, and the right end of the feed trough 80 is lower than the left end, that is, the right end of the feed trough 80 is the discharging end, for discharging the collected cooled and formed polytetrafluoroethylene particles, and a mesh plate 81 is provided at the bottom of the inner wall of the feed trough 80, and strip fixing plates 84 are provided on the front and rear sides of the bottom of the feed trough 80, and a plurality of equally spaced air guide branch pipes 85 are provided between the two strip fixing plates 84, and a plurality of air outlet pipes 850 which are equally spaced front and back are provided on the top of the outer wall of the air guide branch pipe 85, and the plurality of air outlet pipes 850 output cold air upward to cool the polytetrafluoroethylene particles on the mesh plate 81, thereby ensuring that the polytetrafluoroethylene particles are completely cooled and preventing the polytetrafluoroethylene particles from sticking to each other.

本实施例中,熔料筒1外壁的底部且靠近左端的位置设有支撑立板9,水冷筒60外壁的底部且靠近右端的位置也设有支撑立板9,对熔料筒1和水冷筒60起到支撑作用。In this embodiment, a support plate 9 is provided at the bottom of the outer wall of the melting tube 1 and near the left end, and a support plate 9 is also provided at the bottom of the outer wall of the water-cooling tube 60 and near the right end, which supports the melting tube 1 and the water-cooling tube 60.

具体的,水冷筒60外壁的底部且靠近左端的位置设有带阀门的进液管62,进液管62外接冷水供给设备,水冷筒60外壁的顶部且靠近右端的位置设有带阀门的出液管63,出液管63外接换热水的回收设备,避免水源浪费。Specifically, a liquid inlet pipe 62 with a valve is provided at the bottom of the outer wall of the water-cooling cylinder 60 and near the left end, and the liquid inlet pipe 62 is externally connected to a cold water supply device. A liquid outlet pipe 63 with a valve is provided at the top of the outer wall of the water-cooling cylinder 60 and near the right end, and the liquid outlet pipe 63 is externally connected to a hot water recovery device to avoid water waste.

进一步的,切割刀72的左侧与成型管61的右端相距1-2mm,避免距离过远导致从成型管61输出的聚四氟乙烯向下弯折,从而确保切割刀72可以将聚四氟乙烯切粒。Furthermore, the left side of the cutting knife 72 is 1-2 mm away from the right end of the forming tube 61 to avoid the polytetrafluoroethylene output from the forming tube 61 bending downward due to the distance, thereby ensuring that the cutting knife 72 can pelletize the polytetrafluoroethylene.

进一步的,集料槽80内壁的前侧设有多个等距排布的第一导向板82,集料槽80内壁的后侧设有多个等距排布的第二导向板83,多个第一导向板82和多个第二导向板83呈交错排布,第一导向板82的后端位于前端的右方,第二导向板83的前端位于后端的右方,通过设置的多个第一导向板82和第二导向板83可以延长聚四氟乙烯颗粒在集料槽80上的移动时间,从而确保聚四氟乙烯颗粒可以被冷风有效冷却,进而避免聚四氟乙烯颗粒粘结。Furthermore, a plurality of equidistantly arranged first guide plates 82 are provided on the front side of the inner wall of the aggregate trough 80, and a plurality of equidistantly arranged second guide plates 83 are provided on the rear side of the inner wall of the aggregate trough 80. The plurality of first guide plates 82 and the plurality of second guide plates 83 are arranged in a staggered manner, with the rear end of the first guide plate 82 being located to the right of the front end, and the front end of the second guide plate 83 being located to the right of the rear end. By providing the plurality of first guide plates 82 and second guide plates 83, the moving time of the polytetrafluoroethylene particles on the aggregate trough 80 can be extended, thereby ensuring that the polytetrafluoroethylene particles can be effectively cooled by cold air, thereby avoiding the adhesion of the polytetrafluoroethylene particles.

进一步的,多个导风支管85的前端共同连接有导风主管86,集料槽80的底部且靠近四个边角的位置均设有支腿87,四个支腿87共同连接有隔板88,隔板88的顶部设有冷风机89,冷风机89的出风端通过导风软管890与导风主管86连通,通过冷风机89产生冷风,冷风从导风软管890进入到导风主管86内,再从导风主管86分别进入到多个导风支管85内。Furthermore, the front ends of the multiple air guide branch pipes 85 are commonly connected to the air guide main pipe 86, and the bottom of the collecting trough 80 and near the four corners are provided with supporting legs 87. The four supporting legs 87 are commonly connected to the partition 88. The top of the partition 88 is provided with an air cooler 89. The air outlet end of the air cooler 89 is connected to the air guide main pipe 86 through an air guide hose 890. Cold air is generated by the air cooler 89. The cold air enters the air guide main pipe 86 from the air guide hose 890, and then enters the multiple air guide branch pipes 85 from the air guide main pipe 86.

进一步的,加热件5包括电加热板50,电加热板50、第一电机4、第二电机73和冷风机89均外接电源工作,电加热板50包覆于环形凹槽10的内壁上,电加热板50的外侧设有隔热外壳51,隔热外壳51上设有温控器,用于控制电加热板50的加热温度,隔热外壳51可以减少电加热板50加热温度的流失。Furthermore, the heating element 5 includes an electric heating plate 50. The electric heating plate 50, the first motor 4, the second motor 73 and the air cooler 89 all operate with an external power supply. The electric heating plate 50 is coated on the inner wall of the annular groove 10. An insulating shell 51 is provided on the outer side of the electric heating plate 50. A thermostat is provided on the insulating shell 51 for controlling the heating temperature of the electric heating plate 50. The insulating shell 51 can reduce the loss of the heating temperature of the electric heating plate 50.

本实施例的聚四氟乙烯造粒收集装置在使用时,工作人员启动电加热板50、第一电机4、第二电机73和冷风机89工作,然后通过进料斗2向熔料筒1内倒入聚四氟乙烯粉末,第一电机4驱动绞龙3转动,绞龙3将聚四氟乙烯粉末向右推动,加热件5对聚四氟乙烯粉末加热,使聚四氟乙烯粉末在熔料筒1内移动时受热熔化,绞龙3将熔化的聚四氟乙烯溶液推入多个成型管61内,高温的聚四氟乙烯溶液在成型管61内与水冷筒60内的冷水进行换热,从而使成型管61内的聚四氟乙烯溶液在移动过程中逐渐冷却成型,第二电机73驱动转动轴71转动,转动轴71带动切割刀72转动,从成型管61内输出的圆柱形聚四氟乙烯被切割刀72切割成粒,聚四氟乙烯颗粒从矩形切粒箱70底部的开口处掉落至集料槽80内,冷风机89产生冷风,冷风从导风软管890进入到导风主管86内,再从导风主管86分别进入到多个导风支管85内,最后从多个出风管850向上输出,掉落至集料槽80内的聚四氟乙烯颗粒向右滚动,在多个第一导向板82和多个第二导向板83的作用下,可以延长聚四氟乙烯颗粒在集料槽80上的移动时间,多个出风管850输出的冷风对滚动的聚四氟乙烯颗粒进行冷却,从而避免聚四氟乙烯颗粒粘结,提高聚四氟乙烯颗粒的造粒效率以及质量。When the polytetrafluoroethylene granulation and collection device of this embodiment is in use, the staff starts the electric heating plate 50, the first motor 4, the second motor 73 and the cooling fan 89, and then pours polytetrafluoroethylene powder into the melting barrel 1 through the feed hopper 2. The first motor 4 drives the auger 3 to rotate, and the auger 3 pushes the polytetrafluoroethylene powder to the right. The heating element 5 heats the polytetrafluoroethylene powder so that the polytetrafluoroethylene powder is melted when it moves in the melting barrel 1. The auger 3 pushes the molten polytetrafluoroethylene solution into multiple forming tubes 61. The high-temperature polytetrafluoroethylene solution in the forming tube 61 exchanges heat with the cold water in the water-cooling tube 60, so that the polytetrafluoroethylene solution in the forming tube 61 is gradually cooled and formed during the movement. The second motor 73 drives the rotating shaft 71 to rotate, and the rotating shaft 71 drives the cutting knife 72 to rotate. The cylindrical polytetrafluoroethylene output from the forming tube 61 is cut into particles by the cutting knife 72, and the polytetrafluoroethylene particles fall from the opening at the bottom of the rectangular pelletizing box 70 into the collecting trough 80. The air cooler 89 generates cold air, which enters the air guide pipe 86 from the air guide hose 890, and then enters the multiple air guide branch pipes 85 from the air guide pipe 86, and is finally output upward from the multiple air outlet pipes 850. The polytetrafluoroethylene particles that fall into the collecting trough 80 roll to the right. Under the action of the multiple first guide plates 82 and the multiple second guide plates 83, the moving time of the polytetrafluoroethylene particles on the collecting trough 80 can be extended. The cold air output by the multiple air outlet pipes 850 cools the rolling polytetrafluoroethylene particles, thereby avoiding the adhesion of the polytetrafluoroethylene particles and improving the granulation efficiency and quality of the polytetrafluoroethylene particles.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims (7)

1. The utility model provides a polytetrafluoroethylene granulation collection device, includes that the right-hand member is melt section of thick bamboo (1) of open structure, its characterized in that: the rotary type feeding device is characterized in that the screw conveyor (3) is rotationally connected with the melt barrel (1), a first motor (4) for driving the screw conveyor (3) to rotate is arranged on the left side of the melt barrel (1), a feed hopper (2) is arranged at the top of the outer wall of the melt barrel (1) and close to the left end, an annular groove (10) is arranged on the outer wall of the melt barrel (1), a heating piece (5) for melting materials in the melt barrel (1) is arranged in the annular groove (10), a material extruding piece (6) is arranged at the right end of the melt barrel (1), the material extruding piece (6) comprises a water cooling barrel (60) fixedly connected to the right end of the melt barrel (1), a plurality of forming pipes (61) which are distributed in an annular array are arranged between the left side and the right side of the inner wall of the water cooling cylinder (60), the left end of each forming pipe (61) penetrates through the left side of the inner wall of the water cooling cylinder (60) and is communicated with the melt cylinder (1), a grain cutting piece (7) is arranged on the right side of the water cooling cylinder (60), the grain cutting piece (7) comprises a rectangular grain cutting box (70) fixedly connected to the right side of the water cooling cylinder (60), the bottom of the rectangular grain cutting box (70) is of an opening structure, the right end of each forming pipe (61) sequentially penetrates through the right side of the inner wall of the water cooling cylinder (60) and the left side of the rectangular grain cutting box (70) to the inside of the rectangular grain cutting box (70), the utility model discloses a grain cutting machine, including rectangle grain cutting case (70) inner wall, right side rotation of rectangle grain cutting case (70) inner wall is connected with axis of rotation (71), the left end of axis of rotation (71) is equipped with cutting knife (72), the right side of rectangle grain cutting case (70) is equipped with and is used for driving axis of rotation (71) pivoted second motor (73), the below of rectangle grain cutting case (70) is equipped with collecting piece (8), collecting piece (8) are including collecting groove (80) that downward sloping set up, the bottom of collecting groove (80) inner wall is equipped with otter board (81), the front and back both sides of collecting groove (80) bottom all are equipped with bar fixed plate (84), two be equipped with wind-guiding branch pipe (85) that a plurality of equidistance were arranged between bar fixed plate (84), the top of wind-guiding branch pipe (85) outer wall is equipped with a plurality of outlet pipe (850) that are the equidistance front and back and arrange.
2. The polytetrafluoroethylene granulation and collection device according to claim 1, wherein: the bottom of the outer wall of the melting barrel (1) and the position close to the left end are provided with supporting vertical plates (9), and the bottom of the outer wall of the water cooling barrel (60) and the position close to the right end are also provided with supporting vertical plates (9).
3. The polytetrafluoroethylene granulation and collection device according to claim 1, wherein: the bottom of the outer wall of the water cooling cylinder (60) and the position close to the left end are provided with liquid inlet pipes (62) with valves, and the top of the outer wall of the water cooling cylinder (60) and the position close to the right end are provided with liquid outlet pipes (63) with valves.
4. The polytetrafluoroethylene granulation and collection device according to claim 1, wherein: the left side of the cutter (72) is 1-2mm away from the right end of the forming tube (61).
5. The polytetrafluoroethylene granulation and collection device according to claim 1, wherein: the front side of the inner wall of the material collecting tank (80) is provided with a plurality of first guide plates (82) which are distributed at equal intervals, the rear side of the inner wall of the material collecting tank (80) is provided with a plurality of second guide plates (83) which are distributed at equal intervals, and the first guide plates (82) and the second guide plates (83) are distributed in a staggered mode.
6. The polytetrafluoroethylene granulation and collection device according to claim 1, wherein: the front ends of a plurality of wind-guiding branch pipes (85) are connected with wind-guiding main pipe (86) jointly, the bottom of groove (80) gathers materials and all be equipped with landing leg (87) near the position of four corners, four landing leg (87) are connected with baffle (88) jointly, the top of baffle (88) is equipped with air-cooler (89), the air-out end of air-cooler (89) is responsible for (86) intercommunication with the wind-guiding through wind-guiding hose (890).
7. The polytetrafluoroethylene granulation and collection device according to claim 1, wherein: the heating element (5) comprises an electric heating plate (50), the electric heating plate (50) is coated on the inner wall of the annular groove (10), a heat insulation shell (51) is arranged on the outer side of the electric heating plate (50), and a temperature controller is arranged on the heat insulation shell (51).
CN202323282647.1U 2023-12-01 2023-12-01 Polytetrafluoroethylene granulation collection device Active CN221339067U (en)

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CN202323282647.1U CN221339067U (en) 2023-12-01 2023-12-01 Polytetrafluoroethylene granulation collection device

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GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A polytetrafluoroethylene granulation and collection device

Granted publication date: 20240716

Pledgee: Shandong science and technology finance Company limited by guarantee

Pledgor: JINAN SINOFLON NEW MATERIAL Co.,Ltd.

Registration number: Y2024370000034

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Granted publication date: 20240716

Pledgee: Shandong science and technology finance Company limited by guarantee

Pledgor: JINAN SINOFLON NEW MATERIAL Co.,Ltd.

Registration number: Y2024370000034