CN221338960U - Foam lightweight composite soil preparation device based on solid waste - Google Patents
Foam lightweight composite soil preparation device based on solid waste Download PDFInfo
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Abstract
本实用新型提供一种基于固体废弃物的泡沫轻质复合土制备装置,涉及轻质土制备领域,包括破碎罐(10)、连接立柱(20)、混合罐(30)、连通管(40)及筛分组件,破碎罐(10)设置在混合罐(20)上侧且它们之间通过多根连接立柱(20)连接;混合罐(30)与破碎罐(10)位于连接立柱(20)之间设置连通管(40),连通管(40)与破碎罐(10)底面连通且转动连接;筛分组件设置在连通管(40)下侧,包括升降盘(51)、转盘(52)、端盖(53)与过滤筒(54)。该制备装置能够先对固体废弃物进行破碎、筛分,再进行混合,保证混合时的粒径均匀程度;同时,该制备装置能在搅拌过程中实时清洁,避免内壁粘附原料的问题。
The utility model provides a foam lightweight composite soil preparation device based on solid waste, which relates to the field of lightweight soil preparation, and comprises a crushing tank (10), a connecting column (20), a mixing tank (30), a connecting pipe (40) and a screening component, wherein the crushing tank (10) is arranged on the upper side of the mixing tank (20) and they are connected by a plurality of connecting columns (20); a connecting pipe (40) is arranged between the mixing tank (30) and the crushing tank (10) and is located between the connecting columns (20), and the connecting pipe (40) is connected to the bottom surface of the crushing tank (10) and is rotatably connected; the screening component is arranged on the lower side of the connecting pipe (40), and comprises a lifting plate (51), a rotating plate (52), an end cover (53) and a filter cartridge (54). The preparation device can first crush and screen the solid waste, and then mix it, so as to ensure the uniformity of the particle size during mixing; at the same time, the preparation device can be cleaned in real time during the stirring process to avoid the problem of raw materials adhering to the inner wall.
Description
技术领域Technical Field
本实用新型涉及轻质土制备技术领域,具体涉及一种基于固体废弃物的泡沫轻质复合土制备装置。The utility model relates to the technical field of lightweight soil preparation, in particular to a foam lightweight composite soil preparation device based on solid waste.
背景技术Background technique
泡沫轻质土具有多孔性、轻质性、密度及强度等可调节性、施工便捷性等优先,被广泛用于土建工程项目中;其通过水、泡沫与水泥或相应的渣料混合而成,目前,已有研究表明,赤泥、钢渣、矿渣、粉煤灰、煤矸石、脱硫石膏、铝土矿尾矿等固体废弃物具有胶凝活性,能够用于制备泡沫轻质复合土。中国专利文献CN217476261U公开了一种以工业固废为原料的泡沫轻质土生产装置,其通过混合叶片与搅拌电机实现工业固废的充分搅拌、利用重量称完成生产原料的称量,通过发泡机实现泡沫输送,利用变频电机完成泡沫、水以及固液固废原料的混合搅拌,进而精确制得泡沫轻质土。然而,该生产装置一是未对工业固废进行破碎、二是未对与泡沫混合的工业固废进行过滤,造成工业固废中的颗粒粒径不均匀、存在大型颗粒,若直接将其与泡沫进行混合,会存在搅拌程度不均匀、制得的泡沫轻质土密度与强度差等问题;同时,该生产装置搅拌过程中无法对泡沫土生产罐内壁进行清洁,导致残渣或泡沫附着在内壁上、进而影响泡沫轻质土的混合均匀性。Foamed lightweight soil has the advantages of porosity, lightness, adjustability of density and strength, and convenience of construction, and is widely used in civil engineering projects; it is made by mixing water, foam and cement or corresponding slag. At present, studies have shown that solid wastes such as red mud, steel slag, slag, fly ash, coal gangue, desulfurized gypsum, and bauxite tailings have gelling activity and can be used to prepare foamed lightweight composite soil. Chinese patent document CN217476261U discloses a foamed lightweight soil production device using industrial solid waste as raw materials, which uses mixing blades and a stirring motor to fully stir the industrial solid waste, uses a weight scale to weigh the production raw materials, realizes foam transportation through a foaming machine, and uses a variable frequency motor to complete the mixing and stirring of foam, water, and solid-liquid solid waste raw materials, thereby accurately producing foamed lightweight soil. However, the production device firstly does not crush the industrial solid waste, and secondly does not filter the industrial solid waste mixed with foam, resulting in uneven particle size and the presence of large particles in the industrial solid waste. If it is directly mixed with foam, there will be problems such as uneven stirring degree and poor density and strength of the foamed lightweight soil. At the same time, the production device is unable to clean the inner wall of the foamed soil production tank during the stirring process, resulting in residue or foam adhering to the inner wall, thereby affecting the mixing uniformity of the foamed lightweight soil.
实用新型内容Utility Model Content
针对以上现有技术存在的问题,本实用新型的目的在于提供一种基于固体废弃物的泡沫轻质复合土制备装置,该制备装置能够先对固体废弃物进行破碎、筛分,再进行混合,进而保证搅拌过程中固体废弃物的粒径均匀程度;同时,该制备装置在搅拌过程中实时对混合罐内壁进行清洁,避免内壁粘附原料导致混合不均匀的问题。In view of the problems existing in the above-mentioned prior art, the purpose of the utility model is to provide a foam lightweight composite soil preparation device based on solid waste, which can first crush and screen the solid waste, and then mix it, so as to ensure the uniformity of the particle size of the solid waste during the stirring process; at the same time, the preparation device cleans the inner wall of the mixing tank in real time during the stirring process to avoid the problem of uneven mixing caused by raw materials adhering to the inner wall.
本实用新型的目的通过以下技术方案实现:The purpose of the utility model is achieved through the following technical solutions:
一种基于固体废弃物的泡沫轻质复合土制备装置,包括破碎罐、连接立柱、混合罐、连通管及筛分组件,破碎罐设置在混合罐上侧且它们之间通过多根连接立柱连接;混合罐与破碎罐位于连接立柱之间设置连通管,连通管与破碎罐底面连通且转动连接;筛分组件设置在连通管下侧,包括升降盘、转盘、端盖与过滤筒,升降盘设置在混合罐上侧且其对应端被连接立柱贯穿,连接立柱与升降盘滑动连接,升降盘中部转动设置转盘且转盘中部卡接端盖,端盖横截面为“T”字形结构且其中部设置贯穿孔,端盖中部内壁与连通管外壁滑动连接且端盖的“T”字形横杆位于升降盘上侧,端盖的“T”字形竖杆分别贯穿转盘及混合罐顶面后、与设置在混合罐内部的过滤筒连接。A foam lightweight composite soil preparation device based on solid waste comprises a crushing tank, a connecting column, a mixing tank, a connecting pipe and a screening assembly, wherein the crushing tank is arranged on the upper side of the mixing tank and they are connected by a plurality of connecting columns; a connecting pipe is arranged between the mixing tank and the crushing tank, and the connecting pipe is connected to the bottom surface of the crushing tank and is rotatably connected; the screening assembly is arranged on the lower side of the connecting pipe, and comprises a lifting plate, a rotating plate, an end cover and a filter cartridge, the lifting plate is arranged on the upper side of the mixing tank and its corresponding end is penetrated by the connecting column, the connecting column is slidably connected to the lifting plate, a rotating plate is rotatably arranged in the middle of the lifting plate and the end cover is clamped in the middle of the rotating plate, the cross section of the end cover is a "T"-shaped structure and a through hole is arranged in the middle thereof, the inner wall in the middle of the end cover is slidably connected to the outer wall of the connecting pipe and the "T"-shaped cross bar of the end cover is located on the upper side of the lifting plate, and the "T"-shaped vertical bars of the end cover respectively penetrate the rotating plate and the top surface of the mixing tank and are connected to the filter cartridge arranged inside the mixing tank.
基于上述方案的进一步优化,所述破碎罐顶部设置进料漏斗,破碎罐内部设置两根平行的粉碎辊。Based on the further optimization of the above solution, a feeding funnel is arranged on the top of the crushing tank, and two parallel crushing rollers are arranged inside the crushing tank.
基于上述方案的进一步优化,所述连通管位于破碎罐下侧的外壁且位于连接立柱之间套接转动把手。Based on further optimization of the above solution, the connecting pipe is located on the outer wall of the lower side of the crushing tank and is located between the connecting columns to sleeve the rotating handle.
基于上述方案的进一步优化,所述端盖的“T”字形竖杆外壁且绕其中轴线均匀设置多根竖直凸棱,转盘内壁对应竖直凸棱开设第一滑槽,竖直凸棱卡在对应的第一滑槽内、实现端盖卡接在转盘中部;混合罐顶面对应端盖开设通孔,通孔直径大于端盖的“T”字形竖杆的最大外径(即带竖直凸棱的端盖),避免端盖转动时与混合罐顶面产生干涉。Based on the further optimization of the above scheme, a plurality of vertical ridges are evenly arranged on the outer wall of the "T"-shaped vertical rod of the end cover and around its axis, a first sliding groove is provided on the inner wall of the turntable corresponding to the vertical ridge, and the vertical ridge is stuck in the corresponding first sliding groove to realize the end cover being stuck in the middle of the turntable; a through hole is provided on the top surface of the mixing tank corresponding to the end cover, and the diameter of the through hole is larger than the maximum outer diameter of the "T"-shaped vertical rod of the end cover (that is, the end cover with vertical ridges), so as to avoid interference with the top surface of the mixing tank when the end cover rotates.
基于上述方案的进一步优化,所述升降盘位于转盘外圈的端面且绕升降盘中轴线均匀设置多个支撑块,端盖的“T”字形横杆底面且对应支撑块开设第一环形滑槽,支撑块顶部卡在第一环形滑槽内且滑动连接,从而实现升降盘对端盖的支撑定位以及端盖与升降盘之间的相对转动。Based on the further optimization of the above scheme, the lifting plate is located at the end face of the outer ring of the turntable and a plurality of support blocks are evenly arranged around the central axis of the lifting plate. A first annular groove is opened on the bottom face of the "T"-shaped cross bar of the end cover and corresponds to the support block. The top of the support block is stuck in the first annular groove and slidably connected, thereby realizing the support positioning of the end cover by the lifting plate and the relative rotation between the end cover and the lifting plate.
基于上述方案的进一步优化,所述混合罐内设置搅拌组件,搅拌组件包括定位盘、连接板、弧形刮板、搅拌转轴、搅拌杆与从动齿轮,定位盘通过吊装块设置在混合罐内腔顶部且定位盘与端盖同轴设置,端盖的“T”字形竖杆贯穿定位盘中部且定位盘中部对应竖直凸棱开设第二滑槽,竖直凸棱卡在对应的第二滑槽内且滑动连接;定位盘外圈且绕其中轴线均匀设置连接板,连接板远离定位盘的一端固定设置弧形刮板且弧形刮板远离连接板的一侧侧面设置与混合罐内腔壁接触的刮条;搅拌转轴对应连接板设置且搅拌转轴下端与滑动设置在混合罐底面的转动座转动连接,转动座以混合罐中心为圆心进行环形滑动,搅拌转轴上端贯穿对应连接板后、位于混合罐顶面内,搅拌转轴顶端外壁固定套接从动齿轮,混合罐顶面对应从动齿轮设置齿环且从动齿轮与齿环内齿啮合;搅拌转轴位于连接板与转动座之间的外壁均匀设置搅拌杆。Based on the further optimization of the above scheme, a stirring assembly is arranged in the mixing tank, and the stirring assembly includes a positioning plate, a connecting plate, an arc scraper, a stirring shaft, a stirring rod and a driven gear. The positioning plate is arranged on the top of the inner cavity of the mixing tank through a lifting block, and the positioning plate is coaxially arranged with the end cover. The "T"-shaped vertical rod of the end cover passes through the middle of the positioning plate, and a second slide groove is provided in the middle of the positioning plate corresponding to the vertical convex ridge, and the vertical convex ridge is stuck in the corresponding second slide groove and is slidably connected; connecting plates are evenly arranged on the outer ring of the positioning plate and around its axis, and an arc scraper is fixedly arranged at one end of the connecting plate away from the positioning plate. The scraper strip in contact with the inner cavity wall of the mixing tank is arranged on the side of the plate and the arc scraper away from the connecting plate; the stirring shaft is arranged corresponding to the connecting plate and the lower end of the stirring shaft is rotatably connected with a rotating seat slidably arranged on the bottom surface of the mixing tank, and the rotating seat slides in a circle with the center of the mixing tank as the center of the circle. The upper end of the stirring shaft passes through the corresponding connecting plate and is located on the top surface of the mixing tank. The outer wall of the top end of the stirring shaft is fixedly sleeved with a driven gear, and a gear ring is arranged on the top surface of the mixing tank corresponding to the driven gear, and the driven gear is meshed with the inner teeth of the gear ring; stirring rods are evenly arranged on the outer wall of the stirring shaft between the connecting plate and the rotating seat.
基于上述方案的进一步优化,所述混合罐顶面分别设置与其内腔连通的泡沫进料管与进水管。Based on further optimization of the above solution, a foam feed pipe and a water inlet pipe communicating with the inner cavity of the mixing tank are respectively provided on the top surface of the mixing tank.
以下为本实用新型具备的技术效果:The following are the technical effects of the utility model:
本申请通过设置破碎罐、对进料混合前的固体废弃物进行破碎,将固体废弃物破碎成小颗粒、便于固体废弃物与泡沫等进行均匀混合;通过连通管实现破碎后的小颗粒固体废弃物的下料、并通过连通管带动端盖与过滤筒整体旋转,进而实现过滤筒的转动筛分、避免大颗粒固体废弃物进入混合罐内部,通过混合罐对破碎、筛分后的小颗粒固体废弃物以及泡沫、水等进行均匀混合,从而保证制备的泡沫轻质复合土的质量以及效率。同时,本申请通过升降盘、转盘、端盖与过滤筒的组合,利用升降盘的上升与下降实现过滤筒沉入或离开混合罐,进行实现过滤筒的过滤(即沉入混合罐时)以及对过滤筒的更换、清洗(即过滤筒离开混合罐时),从而有效提升过滤筒的过滤效率、保证固体废弃物原料的充分利用。The present application provides a crushing tank to crush the solid waste before the feed is mixed, and the solid waste is crushed into small particles, so as to facilitate the uniform mixing of the solid waste and the foam, etc.; the small particles of solid waste after crushing are discharged through the connecting pipe, and the end cover and the filter cartridge are driven to rotate as a whole through the connecting pipe, so as to realize the rotation screening of the filter cartridge and prevent the large particles of solid waste from entering the mixing tank, and the small particles of solid waste after crushing and screening, foam, water, etc. are uniformly mixed through the mixing tank, so as to ensure the quality and efficiency of the prepared foam lightweight composite soil. At the same time, the present application uses the combination of the lifting plate, the rotating plate, the end cover and the filter cartridge, and utilizes the rise and fall of the lifting plate to realize the sinking or leaving of the filter cartridge in the mixing tank, and realizes the filtering of the filter cartridge (i.e. when sinking into the mixing tank) and the replacement and cleaning of the filter cartridge (i.e. when the filter cartridge leaves the mixing tank), so as to effectively improve the filtering efficiency of the filter cartridge and ensure the full utilization of the solid waste raw materials.
此外,本申请通过定位盘、连接板、弧形刮板、搅拌转轴、搅拌杆与从动齿轮等组成的搅拌组件的设置,在保证均匀搅拌的同时、实现对混合罐内腔侧壁的清洁,避免固体废弃物残渣或泡沫粘附,进一步保证混合的均匀性以及原料的充分利用。In addition, the present application arranges a stirring assembly consisting of a positioning plate, a connecting plate, an arc-shaped scraper, a stirring shaft, a stirring rod and a driven gear, thereby ensuring uniform stirring while cleaning the side walls of the inner cavity of the mixing tank, avoiding the adhesion of solid waste residues or foam, and further ensuring the uniformity of mixing and full utilization of raw materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型实施例中制备装置的结构示意图。FIG1 is a schematic diagram of the structure of a preparation device in an embodiment of the present utility model.
图2为图1中A的局部放大图。FIG. 2 is a partial enlarged view of A in FIG. 1 .
图3为图2的D-D向剖视图。Fig. 3 is a cross-sectional view taken along the line D-D of Fig. 2 .
图4为图1的B-B向剖视图。Fig. 4 is a cross-sectional view taken along the line B-B of Fig. 1 .
图5为图1的C-C向剖视图。Fig. 5 is a cross-sectional view taken along the line C-C in Fig. 1 .
其中,10、破碎罐;11、进料漏斗;12、粉碎辊;20、连接立柱;30、混合罐;301、泡沫进料管;302、进水管;303、通孔;304、齿环;31、定位盘;310、吊装块;32、连接板;33、弧形刮板;34、搅拌转轴;35、搅拌杆;36、从动齿轮;40、连通管;41、转动把手;51、升降盘;52、转盘;520、支撑块;53、端盖;530、竖直凸棱;54、过滤筒。Among them, 10, crushing tank; 11, feeding funnel; 12, crushing roller; 20, connecting column; 30, mixing tank; 301, foam feeding pipe; 302, water inlet pipe; 303, through hole; 304, gear ring; 31, positioning plate; 310, lifting block; 32, connecting plate; 33, arc scraper; 34, stirring shaft; 35, stirring rod; 36, driven gear; 40, connecting pipe; 41, turning handle; 51, lifting plate; 52, turntable; 520, support block; 53, end cover; 530, vertical ridge; 54, filter cartridge.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
实施例1:Embodiment 1:
参照下图所示:一种基于固体废弃物的泡沫轻质复合土制备装置,包括破碎罐10、连接立柱20、混合罐30、连通管40及筛分组件,破碎罐10设置在混合罐30上侧且它们(即破碎罐10与混合罐30)之间通过多根连接立柱连接(连接立柱20的数量不少于三根);于本实施例中,破碎罐10底面四角分别设置连接立柱20,连接立柱远离破碎罐10的一端与混合罐30顶面固定连接。Refer to the figure below: A foam lightweight composite soil preparation device based on solid waste includes a crushing tank 10, a connecting column 20, a mixing tank 30, a connecting pipe 40 and a screening assembly. The crushing tank 10 is arranged on the upper side of the mixing tank 30 and they (i.e., the crushing tank 10 and the mixing tank 30) are connected by multiple connecting columns (the number of connecting columns 20 is not less than three); in this embodiment, connecting columns 20 are respectively arranged at the four corners of the bottom surface of the crushing tank 10, and the end of the connecting column away from the crushing tank 10 is fixedly connected to the top surface of the mixing tank 30.
破碎罐10顶部设置进料漏斗11(参照图1所示),破碎罐10内部设置两根平行的粉碎辊12,参照图1所示,两根平行的粉碎辊12分别套接在两根平行的转轴外壁,两根转轴一端贯穿对应的破碎罐10侧面且分别套接相互啮合的齿轮,从而实现两根粉碎辊12同时、反向转动,其中一根转轴通过设置在破碎罐10外侧的电机控制其转动,粉碎辊12的驱动采用本领域常规结构即可,本实施例仅做一个示例性说明。A feeding funnel 11 (as shown in FIG. 1 ) is arranged on the top of the crushing tank 10, and two parallel crushing rollers 12 are arranged inside the crushing tank 10. As shown in FIG. 1 , the two parallel crushing rollers 12 are respectively sleeved on the outer walls of two parallel rotating shafts, and one end of the two rotating shafts passes through the corresponding side surfaces of the crushing tank 10 and are respectively sleeved on mutually meshing gears, so that the two crushing rollers 12 can rotate simultaneously and in opposite directions, and one of the rotating shafts is controlled to rotate by a motor arranged on the outside of the crushing tank 10. The driving of the crushing rollers 12 can adopt a conventional structure in the field, and this embodiment is only used as an exemplary description.
混合罐30与破碎罐10位于连接立柱20之间设置连通管40,连通管40与破碎罐10底面连通且转动连接;连通管40位于破碎罐10下侧的外壁且位于连接立柱20之间套接转动把手41(参见图2所示)、通过转动把手41带动连通管40转动。A connecting pipe 40 is arranged between the mixing tank 30 and the crushing tank 10 and between the connecting columns 20. The connecting pipe 40 is connected to the bottom surface of the crushing tank 10 and is rotatably connected. The connecting pipe 40 is located on the outer wall of the lower side of the crushing tank 10 and is located between the connecting columns 20. A rotating handle 41 (see Figure 2) is sleeved on the connecting columns 20, and the connecting pipe 40 is driven to rotate by rotating the handle 41.
筛分组件设置在连通管40下侧,包括升降盘51、转盘52、端盖53与过滤筒54,升降盘51设置在混合罐30上侧且其对应端被(各自对应的)连接立柱20贯穿(参见图3所示,即升降盘51的四角分别被四根连接立柱20贯穿),连接立柱20与升降盘51之间滑动连接,升降盘51中部转动设置转盘52(例如:参照图3所示,转盘52外壁套接滚珠轴承且滚珠轴承外壁与升降盘51中部开设的孔的内壁固定连接,以此实现转盘52与升降盘51之间的相对转动)且转盘52中部卡接端盖53,端盖53横截面为“T”字形结构(参见图2所示)且其中部设置贯穿孔,端盖53中部内壁与连通管40外壁滑动连接(例如:连通管40外壁均匀设置凸棱,端盖53内壁对应设置凹槽,凸棱卡在对应的凹槽内且滑动连接,从而实现端盖53相对于连通管40在竖直方向上的滑动以及端盖53与连通管40之间的共同转动)且端盖53的“T”字形横杆位于升降盘51上侧,端盖53的“T”字形竖杆分别贯穿转盘52及混合罐30顶面后、与设置在混合罐30内部的过滤筒54连接(参照图1与图2所示)。端盖53的“T”字形竖杆外壁且绕其中轴线均匀设置多根竖直凸棱530(竖直凸棱530的数量一般为3~8根,参照图3、图4与图5所示,本实施例中的竖直凸棱530数量为6根),转盘52内壁对应竖直凸棱530开设第一滑槽,竖直凸棱530卡在对应的第一滑槽内、实现端盖53卡接在转盘52中部;混合罐30顶面对应端盖53开设通孔303,通孔303直径大于端盖53的“T”字形竖杆的最大外径(即带竖直凸棱530的端盖53的最大外径,参照图4所示),避免端盖53转动时与混合罐30顶面产生干涉(即混合罐30限制端盖53转动)。升降盘51位于转盘52外圈的端面且绕升降盘51中轴线均匀设置多个支撑块520(支撑块520的数量一般为3~6个),端盖53的“T”字形横杆底面且对应支撑块520开设第一环形滑槽,支撑块520顶部卡在第一环形滑槽内且滑动连接,从而实现升降盘51对端盖53的支撑定位以及端盖53与升降盘51之间的相对转动。The screening assembly is arranged at the lower side of the connecting pipe 40, and includes a lifting plate 51, a rotating plate 52, an end cover 53 and a filter cartridge 54. The lifting plate 51 is arranged at the upper side of the mixing tank 30 and its corresponding ends are penetrated by (respectively corresponding) connecting columns 20 (see FIG. 3 , that is, the four corners of the lifting plate 51 are respectively penetrated by four connecting columns 20), the connecting columns 20 and the lifting plate 51 are slidably connected, and the rotating plate 52 is rotatably arranged in the middle of the lifting plate 51 (for example: as shown in FIG. 3 , the outer wall of the rotating plate 52 is sleeved with a ball bearing and the outer wall of the ball bearing is fixedly connected to the inner wall of the hole opened in the middle of the lifting plate 51, so as to realize the relative rotation between the rotating plate 52 and the lifting plate 51), and the middle of the rotating plate 52 is clamped with the end cover 53, and the end cover 53 is clamped with the end cover 53. The cross section of the cover 53 is a "T"-shaped structure (see Figure 2) and a through hole is set in the middle thereof, and the inner wall in the middle of the end cover 53 is slidably connected to the outer wall of the connecting pipe 40 (for example: the outer wall of the connecting pipe 40 is evenly provided with ridges, and the inner wall of the end cover 53 is correspondingly provided with grooves, and the ridges are stuck in the corresponding grooves and are slidably connected, thereby realizing the sliding of the end cover 53 relative to the connecting pipe 40 in the vertical direction and the common rotation between the end cover 53 and the connecting pipe 40) and the "T"-shaped cross bar of the end cover 53 is located on the upper side of the lifting plate 51, and the "T"-shaped vertical bars of the end cover 53 respectively penetrate the turntable 52 and the top surface of the mixing tank 30, and are connected to the filter cartridge 54 arranged inside the mixing tank 30 (see Figures 1 and 2). The outer wall of the "T"-shaped vertical rod of the end cover 53 is evenly provided with a plurality of vertical ridges 530 around its axis (the number of the vertical ridges 530 is generally 3 to 8, as shown in Figures 3, 4 and 5, and the number of the vertical ridges 530 in this embodiment is 6), and a first slide groove is provided on the inner wall of the turntable 52 corresponding to the vertical ridge 530, and the vertical ridge 530 is stuck in the corresponding first slide groove to realize the end cover 53 being stuck in the middle of the turntable 52; a through hole 303 is provided on the top surface of the mixing tank 30 corresponding to the end cover 53, and the diameter of the through hole 303 is larger than the maximum outer diameter of the "T"-shaped vertical rod of the end cover 53 (that is, the maximum outer diameter of the end cover 53 with the vertical ridge 530, as shown in Figure 4), so as to avoid interference between the end cover 53 and the top surface of the mixing tank 30 when the end cover 53 rotates (that is, the mixing tank 30 restricts the rotation of the end cover 53). The lifting plate 51 is located at the end face of the outer ring of the turntable 52 and a plurality of support blocks 520 are evenly arranged around the central axis of the lifting plate 51 (the number of support blocks 520 is generally 3 to 6). A first annular groove is provided on the bottom face of the "T"-shaped cross bar of the end cover 53 and corresponds to the support block 520. The top of the support block 520 is stuck in the first annular groove and is slidably connected, thereby realizing the support positioning of the end cover 53 by the lifting plate 51 and the relative rotation between the end cover 53 and the lifting plate 51.
混合罐30内设置搅拌组件,搅拌组件包括定位盘31、连接板32、弧形刮板33、搅拌转轴34、搅拌杆35与从动齿轮36,定位盘31通过吊装块310设置在混合罐30内腔顶部且定位盘31与端盖53同轴设置(即混合罐30位于端盖53外壁的内腔顶部且绕端盖53中轴线均匀设置多个吊装块310、吊装块310的数量一般为3~6个,定位盘31端面对应吊装块310开设第二环形滑槽且吊装块310底端卡在第二环形滑槽内且滑动连接,从而实现对定位盘31的固定定位以及定位盘31在混合罐30内的自由转动),端盖53的“T”字形竖杆贯穿定位盘31中部且定位盘31中部对应竖直凸棱530开设第二滑槽,竖直凸棱530卡在对应的第二滑槽内且滑动连接(从而实现端盖53相对于定位盘31在竖直方向上的滑动以及端盖53与定位盘31之间的同时转动);定位盘31外圈且绕其中轴线均匀设置连接板32(连接板32的数量根据实际需求进行设置,参照图5所示,本实施例中采用两块连接板32),连接板32远离定位盘31的一端固定设置弧形刮板33且弧形刮板33远离连接板32的一侧侧面设置与混合罐30内腔壁接触的刮条(从而实现对混合罐30内腔壁的清洁);搅拌转轴34对应连接板32设置且搅拌转轴34下端与滑动设置在混合罐30底面的转动座转动连接,转动座以混合罐30中心为圆心进行环形滑动(即混合罐30底面对应搅拌转轴34设置与混合罐30同轴线的环形凸棱,转动座底面卡接在环形凸棱上且滑动连接,搅拌转轴34底端与转动座顶端转动连接),搅拌转轴34上端贯穿对应连接板32后(搅拌转轴34与连接板32转动连接)、位于混合罐30顶面内(混合罐30顶面对应设置环形齿轮腔,参照图2所示),搅拌转轴34顶端外壁(对应环形齿轮腔)固定套接从动齿轮36,混合罐30顶面(即环形齿轮腔侧壁)对应从动齿轮36设置齿环304且从动齿轮36与齿环304内齿啮合(参照图4所示);搅拌转轴34位于连接板32与转动座之间的外壁均匀设置搅拌杆35(结合图4、图5所示)。A stirring assembly is arranged in the mixing tank 30, and the stirring assembly includes a positioning plate 31, a connecting plate 32, an arc-shaped scraper 33, a stirring shaft 34, a stirring rod 35 and a driven gear 36. The positioning plate 31 is arranged at the top of the inner cavity of the mixing tank 30 through a hanging block 310, and the positioning plate 31 is coaxially arranged with the end cover 53 (that is, the mixing tank 30 is located at the top of the inner cavity of the outer wall of the end cover 53 and a plurality of hanging blocks 310 are evenly arranged around the central axis of the end cover 53, and the number of hanging blocks 310 is generally 3 to 6. The end surface of the positioning plate 31 corresponds to the hanging block 310 and a second annular chute is provided, and the bottom end of the hanging block 310 is stuck in the second annular chute and slidably connected, thereby realizing the positioning. The "T"-shaped vertical rod of the end cover 53 passes through the middle of the positioning plate 31 and the middle of the positioning plate 31 corresponds to the vertical ridge 530 to open a second slide groove, and the vertical ridge 530 is stuck in the corresponding second slide groove and slidably connected (thereby realizing the sliding of the end cover 53 relative to the positioning plate 31 in the vertical direction and the simultaneous rotation of the end cover 53 and the positioning plate 31); the outer circle of the positioning plate 31 and the connecting plates 32 are evenly arranged around the axis thereof (the number of the connecting plates 32 is set according to actual needs, as shown in FIG. 5, two connecting plates 32 are used in this embodiment), and the connecting plates 32 are connected to each other. An arc-shaped scraper 33 is fixedly arranged at one end of the connecting plate 32 away from the positioning plate 31, and a scraper strip in contact with the inner cavity wall of the mixing tank 30 is arranged on the side surface of the arc-shaped scraper 33 away from the connecting plate 32 (thereby cleaning the inner cavity wall of the mixing tank 30); a stirring shaft 34 is arranged corresponding to the connecting plate 32, and the lower end of the stirring shaft 34 is rotatably connected to a rotating seat slidably arranged on the bottom surface of the mixing tank 30, and the rotating seat slides in an annular manner with the center of the mixing tank 30 as the center of the circle (that is, an annular convex ridge coaxial with the mixing tank 30 is arranged on the bottom surface of the mixing tank 30 corresponding to the stirring shaft 34, and the bottom surface of the rotating seat is clamped on the annular convex ridge and slidably connected, and the bottom end of the stirring shaft 34 is connected to the top of the rotating seat The upper end of the stirring shaft 34 passes through the corresponding connecting plate 32 (the stirring shaft 34 is rotatably connected to the connecting plate 32) and is located in the top surface of the mixing tank 30 (a ring gear cavity is correspondingly arranged on the top surface of the mixing tank 30, as shown in FIG. 2), the outer wall of the top end of the stirring shaft 34 (corresponding to the ring gear cavity) is fixedly sleeved with the driven gear 36, and a gear ring 304 is arranged on the top surface of the mixing tank 30 (i.e., the side wall of the ring gear cavity) corresponding to the driven gear 36, and the driven gear 36 is meshed with the inner teeth of the gear ring 304 (as shown in FIG. 4); stirring rods 35 are evenly arranged on the outer wall of the stirring shaft 34 between the connecting plate 32 and the rotating seat (as shown in combination with FIG. 4 and FIG. 5).
混合罐30顶面分别设置与其内腔连通的泡沫进料管301与进水管302(如图1所示),且泡沫进料管301与混合罐30外部设置的发泡机连通、进水管302与混合罐30外部设置的水泵连通。The top surface of the mixing tank 30 is respectively provided with a foam feed pipe 301 and a water inlet pipe 302 (as shown in FIG. 1 ) which are connected to the inner cavity thereof, and the foam feed pipe 301 is connected to a foaming machine arranged outside the mixing tank 30 , and the water inlet pipe 302 is connected to a water pump arranged outside the mixing tank 30 .
工作原理:working principle:
使用时,首先启动破碎罐10内的两根粉碎辊12,并通过升降板51使得过滤筒54下移至混合罐30内(转盘52位于通孔303上侧且对通孔303形成封闭);然后,通过进料漏斗11倒入固体废弃物,固体废弃物经破碎罐10破碎成小颗粒固废物后、通过连通管40落在过滤筒54内,此时,转动连通管40,并同步通过泡沫进料管301充入泡沫、通过进水管302泵入适量的水,连通管40转动带动端盖53与过滤筒54转动:过滤筒54转动过程中实现小颗粒固废物的离心甩出、完成固废物的筛分;端盖53分别带动转盘52与定位盘31、升降盘51相对静止。定位盘31转动时、通过连接板32分别带动搅拌转轴34与弧形刮板33绕定位盘31中轴线转动,弧形刮板33通过转动实现对混合罐30内壁的刮擦清洁,搅拌转轴34绕定位盘31中轴线转动过程中(即搅拌转轴34公转转动过程中),由于从动齿轮36与齿环304内齿啮合致使从动齿轮36转动、进而带动搅拌转轴34绕自身轴线转动(即搅拌转轴34自转),实现搅拌杆35对物料的均匀混合。When in use, first start the two crushing rollers 12 in the crushing tank 10, and move the filter cartridge 54 down to the mixing tank 30 through the lifting plate 51 (the turntable 52 is located on the upper side of the through hole 303 and forms a seal on the through hole 303); then, pour in solid waste through the feeding funnel 11, and the solid waste is crushed into small particles of solid waste by the crushing tank 10 and falls into the filter cartridge 54 through the connecting pipe 40. At this time, rotate the connecting pipe 40, and simultaneously fill in foam through the foam feeding pipe 301, and pump in a proper amount of water through the water inlet pipe 302. The rotation of the connecting pipe 40 drives the end cover 53 and the filter cartridge 54 to rotate: during the rotation of the filter cartridge 54, small particles of solid waste are centrifugally thrown out and the solid waste is screened; the end cover 53 drives the turntable 52 and the positioning plate 31 and the lifting plate 51 to be relatively still. When the positioning disk 31 rotates, the connecting plate 32 drives the stirring shaft 34 and the arc scraper 33 to rotate around the central axis of the positioning disk 31 respectively. The arc scraper 33 scrapes and cleans the inner wall of the mixing tank 30 by rotating. During the rotation of the stirring shaft 34 around the central axis of the positioning disk 31 (i.e., during the revolution of the stirring shaft 34), the driven gear 36 is engaged with the internal teeth of the gear ring 304, causing the driven gear 36 to rotate, thereby driving the stirring shaft 34 to rotate around its own axis (i.e., the stirring shaft 34 rotates on its own), thereby achieving uniform mixing of the materials by the stirring rod 35.
当制备完成后,通过混合罐30底部设置的出口进行出料,并利用升降板51带动端盖53与过滤筒54上移、使得过滤筒54离开混合罐30并位于混合罐30上侧,然后从端盖53上拆卸过滤筒54、实现过滤筒54的清洁或更换,避免大颗粒固废物堵塞过滤筒54的问题。When the preparation is completed, the material is discharged through the outlet arranged at the bottom of the mixing tank 30, and the lifting plate 51 is used to drive the end cover 53 and the filter cartridge 54 to move upward, so that the filter cartridge 54 leaves the mixing tank 30 and is located on the upper side of the mixing tank 30, and then the filter cartridge 54 is removed from the end cover 53 to clean or replace the filter cartridge 54, thereby avoiding the problem of large particles of solid waste clogging the filter cartridge 54.
实施例2:Embodiment 2:
作为对本实用新型方案的进一步优化,在实施例1方案的基础上,升降板51可通过设置在混合罐30顶面的液压升降装置控制其上、下移动,也可通过设置在破碎罐10与混合罐30之间的丝杠滑移机构控制其上、下移动,液压升降装置与丝杠滑移机构均采用本领域常见结构组合即可。As a further optimization of the scheme of the utility model, on the basis of the scheme of Example 1, the lifting plate 51 can be controlled to move up and down by a hydraulic lifting device arranged on the top surface of the mixing tank 30, and can also be controlled to move up and down by a screw sliding mechanism arranged between the crushing tank 10 and the mixing tank 30. The hydraulic lifting device and the screw sliding mechanism can both adopt a common structural combination in the field.
实施例3:Embodiment 3:
作为对本实用新型方案的进一步优化,在实施例1方案的基础上,转动把手41可通过人工手动转动、也可通过电动转动,当设置为电动转动时,转动把手41外壁固定套接外齿环,破碎罐10底部设置输出轴外壁带驱动齿轮的电机,驱动齿轮与外齿环啮合。As a further optimization of the solution of the utility model, on the basis of the solution of Example 1, the rotating handle 41 can be rotated manually or electrically. When it is set to be rotated electrically, the outer wall of the rotating handle 41 is fixedly sleeved with an outer gear ring, and a motor with a driving gear on the outer wall of the output shaft is arranged at the bottom of the crushing tank 10, and the driving gear is meshed with the outer gear ring.
Claims (7)
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