CN221313090U

CN221313090U - Photovoltaic module frame feed mechanism

Info

Publication number: CN221313090U
Application number: CN202323304881.XU
Authority: CN
Inventors: 马敬华
Original assignee: Sunrise Energy Co ltd
Current assignee: Sunrise Energy Co ltd
Priority date: 2023-12-05
Filing date: 2023-12-05
Publication date: 2024-07-12
Anticipated expiration: 2033-12-05

Abstract

The utility model provides a photovoltaic module frame feeding mechanism. Photovoltaic module frame feed mechanism includes: the lifting device capable of adjusting the height of the workbench surface is fixedly arranged on the left side of the frame body, and through adjusting the height of the workbench, personalized settings can be carried out according to staff of different heights and body types, so that the flexibility and adaptability of work are improved, the pressure of long-time low head or bending over to the body can be reduced, the risks of occupational diseases such as cervical spondylosis and lumbar disc herniation are reduced through proper height adjustment, the fixing device capable of fixing the components is arranged above the bottom plate, the accuracy and efficiency of operation can be improved, the risks of moving and shifting during workpiece processing are reduced, the automatic welding device is arranged on the right side of the frame body, the welding operation can be automatically executed according to a set program, the automatic welding device is used for replacing manual welding operation, the labor intensity and time consumption of workers are reduced, and the labor cost is also reduced.

Description

Photovoltaic module frame feed mechanism

Technical Field

The utility model belongs to the technical field of photovoltaic modules, and particularly relates to a photovoltaic module frame feeding mechanism.

Background

Photovoltaic power generation is clean energy which accords with green development, is an important development direction of energy transformation, and plays an important role in energy revolution. The double-sided photovoltaic module in photovoltaic power generation is a technology with a very promising prospect in the photovoltaic industry. However, the working table of some photovoltaic module frame feeding mechanisms is fixed and cannot be adjusted according to the height of workers, if the workers have large difference in stature, the workers may need to operate at different heights, which may result in inconvenience and increased error rate of work, and for workers who need to stand for a long time, the lack of adjustable height on the working table may cause fatigue and discomfort, and the automation degree of equipment is low, manual operation is required, and labor intensity and workload are increased.

The prior art is authorized to be CN 217731873U, a photovoltaic module frame feeding mechanism is disclosed, which comprises a frame, a feeding frame, a receiving frame, a first limiting plate, a first cylinder, a first connector, a second limiting plate, a supporting plate, a sliding rail support, a third limiting plate and a second cylinder, wherein the feeding frame and the receiving frame are respectively inclined and fixedly arranged on two sides of the frame, the supporting plate is fixedly arranged on the frame, the second limiting plate is fixedly arranged on the supporting plate, the cylinder body of the first cylinder is fixedly arranged on the frame, and the first limiting plate is rotatably arranged above the frame. The mechanism adopts a mechanical rotary feeding and discharging mode, and has the advantages of simple structure and high use reliability.

However, the photovoltaic module frame feeding mechanism is poor in functionality, lacks equipment for specially fixing workpiece processing, and cannot adjust the height according to requirements because the working table surface for processing is fixed, and fatigue and discomfort can be caused by the fact that the working table is not provided with the adjustable height for workers who need to stand for a long time. Meanwhile, the device is poor in practicality, a device capable of welding the device is not available, and a welding device matched with the photovoltaic module frame feeding mechanism is required to be additionally arranged, so that the device is troublesome. Therefore, it is necessary to provide an aluminum alloy door and window assembly glue injection device for solving the above problems.

Disclosure of utility model

The technical content of the utility model is to provide a photovoltaic module frame feeding mechanism.

In order to solve the above problems, the present utility model provides a photovoltaic module frame feeding mechanism, comprising: the frame body, its characterized in that, the left side fixed mounting of frame body has the elevating gear that can adjust table surface height, elevating gear's top is fixed with the bottom plate, the top of bottom plate is provided with the fixing device that can fix the subassembly, the right side of frame body is provided with automatic welder, and the farther side including automatic welder is connected with the welding machine main part that can carry out the subassembly.

As a further solution of the utility model, the lifting device comprises an adjusting column, a driving motor, gears, a connecting rod, supporting columns and a mounting plate, wherein four groups of supporting columns are arranged on the upper surface of the frame body, the adjusting columns are inserted into the upper ends of the four groups of supporting columns, slotted holes are formed in the sides, close to the supporting columns, of the four groups of adjusting columns, tooth grooves matched with the gears are formed in the sides, close to the four groups of adjusting columns, of the four groups of adjusting columns, and the tooth grooves formed in the four groups of adjusting columns are meshed with the four groups of gears respectively.

As a further solution of the utility model, two groups of connecting rods are arranged on the upper surface of the bottom plate, the upper surface of the bottom plate is provided with a mounting plate, the left side of the upper end of the mounting plate is provided with a driving motor, and the right side of the driving motor is fixedly connected to the left side of the front end left side gear.

As a further solution of the utility model, the fixing device comprises a baffle plate, a protection pad, a ball screw sleeve, a ball screw and a rocker, wherein both the front side and the rear side of the ball screw sleeve are provided with limiting sliding blocks, a base is provided with sliding grooves matched with the limiting sliding blocks, and two groups of fixing devices are arranged on the device.

As a further solution of the utility model, the threads on the outer surface of the ball screw are distributed in opposite directions in the center, the front side and the rear side of the two groups of ball screw sleeves are provided with limiting sliding blocks, the inner wall of the fixing device is provided with sliding grooves matched with the limiting sliding blocks, and the protection pad is made of rubber.

As a further solution of the present utility model, the robot includes a fixing mechanism mounted on a top wall of the frame, the fixing mechanism being located directly under the moving table, a moving table, and a connection arm slidably mounted on a top inner wall of the moving table through a servo slide table.

As a further solution of the utility model, the fixing mechanism is slidably mounted on the top wall of the frame body by means of a sliding rail, and the bottom of the connecting arm is liftable.

As a further solution of the utility model, the welder body is connected to the bottom of the connecting arm by means of screws and the operation of the welder body can be controlled by means of automatic means.

In summary, the present utility model includes at least one of the following beneficial technical effects:

Firstly, the utility model discloses a photovoltaic module frame feeding mechanism, which records that the left side of a frame body is provided with a lifting device, and the height of a workbench is adjusted to enable each person to find a working position suitable for the person according to staff of different heights and body types, so that the flexibility and adaptability of the work are improved, the pressure of long-time low head or bending over to the body can be reduced, and the risks of occupational diseases such as cervical spondylosis, lumbar disc herniation and the like are reduced by adjusting the height of the workbench; in addition, the height of the workbench can also avoid the occurrence rate of accidental injury accidents caused by improper operation.

Secondly, the utility model discloses a photovoltaic module frame feeding mechanism, which is provided with a fixing device, so that the position and the posture of the photovoltaic module can be ensured to be relatively fixed in the operation process. Through the handle rotation, ball screw, it can drive two sets of ball silk sleeves and carry out the opposite direction and remove, can carry out the centre gripping to the article of different volume sizes and fix, makes things convenient for the operator to fix the frame in the exact position. This can improve the accuracy and efficiency of the operation and reduce the risk of movement and misalignment during the machining of the workpiece.

Thirdly, the utility model discloses a photovoltaic module frame feeding mechanism, which is provided with a protection pad, so that the protection pad can prevent a workpiece from sliding or falling off, and the injury risk of workers is reduced. The protective pad provides additional support and protection against direct contact and scraping of objects against surfaces, especially during delicate operations such as welding, cutting, etc., thereby reducing the likelihood of damage.

Fourthly, the utility model discloses a photovoltaic module frame feeding mechanism, which discloses that an automatic welding device is formed by arranging an automatic device and a welding machine main body, and the automatic welding device is used for replacing manual welding operation, so that the labor intensity and time consumption of workers are reduced, and the labor cost is also reduced. Meanwhile, as the welding quality is stable and reliable, the welding defect caused by human factors is reduced, the automatic welding device can automatically execute the welding action according to the set program, the welding quality consistency of each welding spot is ensured, and the quality problems caused by deviation and non-standard phenomena possibly occurring during manual welding are avoided.

Fifthly, the utility model discloses a photovoltaic module frame feeding mechanism, which is characterized in that a connecting table with a sliding rail and a connecting arm capable of lifting are arranged, and the sliding rail can easily move the connecting table from one place to another place, so that a welding machine main body can perform welding operation more flexibly. Meanwhile, the position of the connecting arm is adjusted, so that the position to be welded can be accurately aligned, the welding precision is improved, a stable platform is provided by the connecting table, and an operator can perform welding operation more easily. The connecting arm can be lifted freely according to the requirement, so that the welding height is conveniently adjusted, and the welding efficiency and accuracy are improved.

Drawings

The present utility model is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.

FIG. 1 is a schematic structural view of a photovoltaic module frame feeding mechanism of the present utility model;

FIG. 2 is an exploded view of the lifting device and the fixing device of the frame feeding mechanism of the photovoltaic module according to the present utility model;

FIG. 3 is an exploded view of the lifting device of the photovoltaic module frame feeding mechanism of the present utility model;

FIG. 4 is a schematic cross-sectional view of a fixing device of a frame feeding mechanism of a photovoltaic module according to the present utility model;

Fig. 5 is a schematic cross-sectional view of an automatic device of the frame feeding mechanism of the photovoltaic module.

Reference numerals: 1. a frame body; 2. a lifting device; 21. an adjusting column; 22. a driving motor; 23. a gear; 24. a connecting rod; 25. a support column; 26. a mounting plate; 3. a bottom plate; 4. a fixing device; 41. a baffle; 42. a protective pad; 43. a ball screw sleeve; 44. a ball screw; 45. a rocker; 5. a welder main body; 6. an automatic device; 61. a fixing mechanism; 62. a mobile station; 63. and a connecting arm.

Detailed Description

Please refer to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5 in combination. Photovoltaic module frame feed mechanism includes: the frame body 1, the left side fixed mounting of frame body 1 has elevating gear 2 that can adjust table surface height, and elevating gear 2's top is fixed with bottom plate 3, and bottom plate 3's top is provided with the fixing device 4 that can fix the subassembly, and the right side of frame body 1 is provided with automatic device 6, and the farther side of automatic device 6 is connected with can carry out welded welding machine main part 5 with the subassembly.

Further, elevating gear 2 includes adjusting post 21, driving motor 22, gear 23, connecting rod 24, support column 25 and mounting panel 26, support body 1 upper surface is provided with four sets of support columns 25, four sets of support columns 25 upper end all are inserted and are equipped with adjusting post 21, the slotted hole has all been seted up to the side that support column 25 is close to, and four sets of adjusting post 21 are close to one side all seted up with gear 23 assorted tooth's socket, and four sets of tooth's socket that adjusting post 21 set up meshes with four sets of gear 23 respectively, two sets of connecting rods 24 set up at bottom plate 3 upper surface, bottom plate 3 upper surface is provided with mounting panel 26, and mounting panel 26 upper end left side is provided with driving motor 22, and driving motor 22 right side fixed connection is in front end left side gear 23 left side, elevating gear is provided with, through the height of adjustment workstation, can be according to the staff of different heights and body types carry out individualized setting, make everyone find the position that is fit for oneself, thereby the flexibility and the adaptability of work have been improved.

Further, fixing device 4 includes baffle 41, protection pad 42, ball silk cover 43, ball screw 44 and rocker 45, and both sides all are provided with spacing slider around ball silk cover 43, and set up on the base with spacing slider matched with spout, be provided with two sets of fixing device 4 on the device, be provided with fixing device, can ensure that photovoltaic module's position and gesture are relatively fixed in the operation process. Through the handle rotation, ball screw, it can drive two sets of ball silk sleeves and carry out the opposite direction and remove, can carry out the centre gripping to the article of different volume sizes and fix, makes things convenient for the operator to fix the frame in the exact position. This can improve the accuracy and efficiency of the operation and reduce the risk of movement and misalignment during the machining of the workpiece.

Further, the threads on the outer surface of the ball screw 44 are distributed in opposite directions in the center, the front side and the rear side of the two groups of ball screw sleeves 43 are provided with limiting sliding blocks, the inner wall of the fixing device 4 is provided with sliding grooves matched with the limiting sliding blocks, and the protection pad 42 is made of rubber, so that the workpiece can be prevented from sliding or falling off by using the protection pad, and the injury risk of workers is reduced. The protective pad provides additional support and protection against direct contact and scraping of objects against surfaces, especially during delicate operations such as welding, cutting, etc., thereby reducing the likelihood of damage.

Further, the robot 6 includes a fixing mechanism 61, a moving stage 62, and a link arm 63, the fixing mechanism 61 is mounted on the top wall of the frame body 1, and the fixing mechanism 61 is located directly under the moving stage 62, and the link arm 63 is slidably mounted on the top inner wall of the moving stage 62 by a servo slide table. The automatic welding device is formed by arranging the automatic device and the welding machine main body, and the automatic welding device is used for replacing manual welding operation, so that the labor intensity and time consumption of workers are reduced, and the labor cost is reduced.

Further, the fixing mechanism 61 is slidably mounted on the top wall of the frame body 1 through the sliding rail, the bottom of the connecting arm 63 is liftable, the sliding rail can easily move the connecting table from one place to the other place, so that the welding machine main body can perform welding operation more flexibly, meanwhile, the position of the connecting arm can be accurately aligned to the position required to be welded through adjustment, the welding precision is improved, the connecting table provides a stable platform, an operator can perform welding operation more easily, the connecting arm can freely lift as required, the welding height is conveniently adjusted, and the welding efficiency and accuracy are improved.

Further, the welder body 5 is connected to the bottom of the connection arm 63 by a screw, and the operation of the welder body 5 can be controlled by the robot 6. The automatic welding device can automatically execute welding actions according to a set program, ensures the consistency of welding quality of each welding spot, and avoids quality problems caused by deviation and nonstandard phenomena possibly occurring during manual welding.

The working principle of the photovoltaic module frame feeding mechanism provided by the utility model is as follows:

A first step of: ensuring that the device and the fixing device 4 are in good state, cleaning the surface of the fixing device 4, checking the position and stability of the baffle 41, taking out the photovoltaic module from the packaging box and placing the photovoltaic module on the fixing device 4, rotating the ball screw 44 through the rocker 45, driving the two groups of ball screw sleeves 43 to move oppositely, and clamping and fixing the photovoltaic modules in different shapes at correct positions and angles.

And a second step of: according to the requirement, the bracket and the photovoltaic module are connected by an electric welding machine to form an integral structure, the automatic device 6 and the welding machine main body 5 are powered on and are appropriately preheated, so that the normal operation and the temperature of the equipment reach the proper levels, a starting button is pressed to start the welding process, and the welding process is regulated and monitored according to the requirement.

And a third step of: when the required number of welds are completed, the power switch is turned off and the photovoltaic module is removed, while taking care to check the weld quality, if there is a problem to deal with in time, if other types of welding operations, such as grinding or cutting edges, are required, the corresponding tools are used for the treatment.

Fourth step: ensuring that all joints are firmly secured together and checking if the assembly is firm, if there is any problem, adjusting or repairing in time, and finally cleaning the area around the welded area to keep clean and tidy.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents, and in other related technical fields, which are equally encompassed by the scope of the present utility model.

Claims

1. Photovoltaic module frame feed mechanism includes: the frame body (1), its characterized in that, the left side fixed mounting of frame body (1) has elevating gear (2) that can adjust table surface height, the top of elevating gear (2) is fixed with bottom plate (3), the top of bottom plate (3) is provided with fixing device (4) that can fix the subassembly, the right side of frame body (1) is provided with automatic welder, including automatic device (6), the further side of automatic device (6) is connected with welder main part (5) that can carry out the subassembly welded.

2. The photovoltaic module bezel feed mechanism of claim 1, wherein: lifting device (2) are including adjusting post (21), driving motor (22), gear (23), connecting rod (24), support column (25) and mounting panel (26), and support body (1) upper surface is provided with four sets of support columns (25), and four sets of support columns (25) upper ends all are inserted and are adjusted post (21), and slotted holes have all been seted up to one side that support column (25) is close to, and four sets of adjustment post (21) are all seted up the tooth's socket that matches with gear (23) to the tooth's socket that four sets of adjustment posts (21) were seted up meshes with four sets of gears (23) respectively.

3. The photovoltaic module bezel feed mechanism of claim 2, wherein: the two groups of connecting rods (24) are arranged on the upper surface of the bottom plate (3), a mounting plate (26) is arranged on the upper surface of the bottom plate (3), a driving motor (22) is arranged on the left side of the upper end of the mounting plate (26), and the right side of the driving motor (22) is fixedly connected to the left side of a front-end left-side gear (23).

4. The photovoltaic module bezel feed mechanism of claim 1, wherein: the fixing device (4) comprises a baffle (41), a protection pad (42), a ball screw sleeve (43), a ball screw (44) and a rocker (45), wherein limit sliding blocks are arranged on the front side and the rear side of the ball screw sleeve (43), sliding grooves matched with the limit sliding blocks are formed in the base, and two groups of fixing devices (4) are arranged on the fixing device.

5. The photovoltaic module frame feed mechanism of claim 4, wherein: threads on the outer surface of the ball screw (44) are distributed in a central opposite direction, limiting sliding blocks are arranged on the front side and the rear side of the two groups of ball screw sleeves (43), sliding grooves matched with the limiting sliding blocks are formed in the inner wall of the fixing device (4), and the protection pad (42) is made of rubber.

6. The photovoltaic module bezel feed mechanism of claim 1, wherein: the automatic device (6) comprises a fixing mechanism (61), a moving table (62) and a connecting arm (63), wherein the fixing mechanism (61) is arranged on the top wall of the frame body (1), the fixing mechanism (61) is located under the moving table (62), and the connecting arm (63) is slidably arranged on the top inner wall of the moving table (62) through a servo sliding table.

7. The photovoltaic module bezel feed mechanism of claim 6, wherein: the fixing mechanism (61) is slidably mounted on the top wall of the frame body (1) through a sliding rail, and the bottom of the connecting arm (63) can be lifted.

8. The photovoltaic module bezel feed mechanism of claim 1, wherein: the welding machine main body (5) is connected to the bottom of the connecting arm (63) through a screw, and the operation of the welding machine main body (5) can be controlled by the automatic device (6).