CN221305697U - Winding shaping tool of high-speed generator - Google Patents
Winding shaping tool of high-speed generator Download PDFInfo
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- CN221305697U CN221305697U CN202322911051.7U CN202322911051U CN221305697U CN 221305697 U CN221305697 U CN 221305697U CN 202322911051 U CN202322911051 U CN 202322911051U CN 221305697 U CN221305697 U CN 221305697U
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- 238000004804 winding Methods 0.000 title claims abstract description 76
- 238000007493 shaping process Methods 0.000 title claims abstract description 55
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 238000013016 damping Methods 0.000 claims description 14
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model belongs to the technical field of motor windings, in particular to a winding shaping tool of a high-speed generator, aiming at the problems of the background technology, the utility model provides a scheme which comprises a fixing mechanism, a rotating mechanism and a shaping mechanism, wherein the fixing mechanism comprises a base, a supporting component arranged at the bottom of the base at equal distance and an adjusting component arranged at the top of the base, the rotating mechanism comprises a driving component and a rotating component connected with the driving component, the driving component and the rotating component are symmetrically arranged at one side of the adjusting component far away from each other, and the shaping mechanism comprises a stator winding clamped and fixed between the rotating components, a lifting component and a pressing component, wherein the lifting component is symmetrically arranged below the stator winding, and the pressing component is arranged above the stator winding. The shaping device can adapt to shaping of motor electronic windings with different specifications and models, does not need to manufacture complex dies, is convenient to mount and dismount, is light and flexible, has high adaptability, can reduce the problem that the windings are difficult to assemble during assembly, and simultaneously avoids the phenomenon of damaging coils during shaping.
Description
Technical Field
The utility model relates to the technical field of motor windings, in particular to a winding shaping tool of a high-speed generator.
Background
The motor is commonly called as a motor, and refers to an electromagnetic device for realizing electric energy conversion or transmission according to an electromagnetic induction law, the motor is represented by a letter M (an old standard is represented by D) in a circuit, the motor is mainly used for generating driving torque, the motor is used as an electric appliance or a power source of various machines, a generator is represented by a letter G in the circuit, the motor is mainly used for converting mechanical energy into electric energy, a plurality of layers of motor rotor windings are arranged, each layer is provided with a plurality of turns, the windings are wound outwards layer by layer, the windings are wound layer by layer, the positions of the windings are staggered when the windings are wound, the windings are required to be arranged for ensuring normal operation of the motor, the windings are a group of turns forming an electric circuit corresponding to a certain voltage value marked by a transformer, the turns of each secondary winding are different, and therefore, a multi-winding transformer can supply power to a plurality of electric appliances with different voltages, and the existing motor winding shaping device cannot ensure the consistency of the shape of the windings in the winding process of the winding, so that the requirements of the motor shaping tools are increased increasingly.
Through retrieving, chinese patent application number is 202021703516.X, and it discloses motor rotor winding trimmer, the on-line screen storage device comprises a base, the board is placed to the top fixedly connected with of base, the first recess of placing of board is seted up openly, and the inside sliding connection of recess has the second to place the board, the top fixedly connected with plastic ware of board is placed to the second, the top swing joint of plastic ware has the clamp plate, the equal fixedly connected with bracing piece in both sides at base top. The upper setting is first to place the board and the board is placed to the second, reaches the effect of placing the plastic ware, through the plastic ware, reaches the effect of placing the rotor winding, through the clamp plate, reaches the effect that compresses tightly the rotor winding, through first backup pad and second backup pad, reaches the effect to first cylinder support, through first cylinder, reaches the effect that drives the inserted bar and remove, through the inserted bar, reaches the effect to rotor winding plastic, and this plastic machine can be effectual arranges the wire winding, makes things convenient for people to use. The motor windings suffer from the following drawbacks or deficiencies:
1. the die cannot be used universally, so that the production cost is high;
2. shaping is performed through the inserted bar, so that winding damage is easy to cause.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides a winding shaping tool of a high-speed generator.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
A winding shaping tool of a high-speed generator comprises a fixing mechanism, a rotating mechanism and a shaping mechanism;
The fixing mechanism comprises: the fixing mechanism comprises a base, a supporting component and an adjusting component, wherein the supporting component and the adjusting component are arranged at the bottom of the base at equal intervals;
And a rotating mechanism: the rotating mechanism comprises a driving assembly and a rotating assembly, wherein the driving assembly and the rotating assembly are symmetrically arranged on one side, away from each other, of the adjusting assembly;
Shaping mechanism: the shaping mechanism comprises stator windings clamped and fixed between the rotating assemblies, lifting assemblies symmetrically arranged below the stator windings and pressing assemblies arranged above the stator windings.
As still further aspects of the utility model: the supporting component comprises supporting legs arranged at equal intervals at the bottom of the base and ground feet fixedly connected with the bottoms of the supporting legs, and anti-skidding lines are uniformly distributed on the bottom surfaces of the ground feet.
As still further aspects of the utility model: the adjusting component comprises a mounting groove formed in the top of the base, a bidirectional screw rod installed in the mounting groove and a moving block symmetrically sleeved on the bidirectional screw rod, one end of the bidirectional screw rod penetrates through the mounting groove to be provided with an adjusting handle, and the top of the moving block is fixedly connected with a supporting rod.
As still further aspects of the utility model: the driving assembly comprises a fixing plate and a rotating motor, wherein the fixing plate is welded on one side of the supporting rod, the fixing plate is far away from the supporting rod, the top of the fixing plate is fixedly connected with the rotating motor, an output shaft of the rotating motor penetrates through the supporting rod, and the output shaft of the rotating motor and the supporting rod form a rotating fit.
As still further aspects of the utility model: the rotating assembly comprises a rotating shaft and a clamping plate, wherein the rotating shaft is symmetrically arranged on one side opposite to the supporting rod, the tail end of the rotating shaft is fixedly connected with the clamping plate, an output shaft of the rotating motor penetrates through the supporting rod and is coaxially connected with the rotating shaft, and a rubber buffer pad is arranged on one side opposite to the clamping plate.
As still further aspects of the utility model: the lifting assembly comprises electric telescopic rods arranged at the top of the base at equal intervals, a mounting frame arranged at the top of the electric telescopic rods and shaping wheels arranged on the mounting frame, and the electric telescopic rods are symmetrically arranged relative to the stator winding.
As still further aspects of the utility model: the pressing component comprises a support arranged at the top of the base, hydraulic damping telescopic rods arranged at the bottom of the support at equal intervals and a fixing frame arranged at the bottom of the hydraulic damping telescopic rods, pressing wheels are arranged on the fixing frame, and springs are sleeved on the hydraulic damping telescopic rods.
Compared with the prior art, the utility model provides a winding shaping tool of a high-speed generator, which has the following beneficial effects:
According to the winding shaping tool of the high-speed generator, the fixing mechanism is arranged, the stator winding is clamped and fixed through the clamping plate, the winding shaping tool can adapt to rolling shaping of motor electronic windings of different specifications and models, a complex die is not required to be manufactured, the universality is good, the installation and the disassembly are convenient, the convenience and the flexibility are realized, the adaptability is high, the manufacturing cost of a shaping device can be saved, and the production efficiency is improved;
According to the winding shaping tool of the high-speed generator, the shaping mechanism is arranged, the coil is shaped through the lower pressing wheel matched with the shaping wheel, the problem that the coil is irregular can be solved, the problem that the winding is difficult to assemble during assembly can be further reduced, and meanwhile damage to the coil in the shaping process is avoided.
The device has the advantages that the parts which are not involved in the device are the same as or can be realized by adopting the prior art, and the device has a simple structure and is convenient to operate.
Drawings
FIG. 1 is a three-dimensional view of the whole structure of a winding shaping tool of a high-speed generator;
FIG. 2 is a three-dimensional view of a fixing mechanism of a winding shaping tool of a high-speed generator;
FIG. 3 is a three-dimensional view of a rotating mechanism of a winding shaping tool of a high-speed generator;
Fig. 4 is a three-dimensional diagram of a shaping mechanism of a winding shaping tool of a high-speed generator.
In the figure: 1. a fixing mechanism; 2. a rotating mechanism; 3. shaping mechanism; 11. a base; 12. support legs; 13. a foot margin; 14. a mounting groove; 15. a two-way screw rod; 16. a moving block; 17. adjusting the handle; 18. a support rod; 21. a fixing plate; 22. a rotating motor; 23. a rotating shaft; 24. a clamping plate; 31. a stator winding; 32. an electric telescopic rod; 33. a mounting frame; 34. shaping wheels; 35. a bracket; 36. a hydraulic damping telescopic rod; 37. a fixing frame; 38. a lower pinch roller; 39. and (3) a spring.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Embodiment 1, referring to fig. 1-4, a winding shaping tool of a high-speed generator comprises a fixing mechanism 1, a rotating mechanism 2 and a shaping mechanism 3;
fixing mechanism 1: the fixing mechanism 1 comprises a base 11, supporting components arranged at the bottom of the base 11 at equal intervals and an adjusting component arranged at the top of the base 11;
and a rotating mechanism 2: the rotating mechanism 2 comprises a driving assembly and a rotating assembly, wherein the driving assembly and the rotating assembly are symmetrically arranged on one side, away from each other, of the adjusting assembly;
Shaping mechanism 3: the shaping mechanism 3 comprises stator windings 31 which are clamped and fixed between the rotating components, lifting components symmetrically arranged below the stator windings 31 and pressing components arranged above the stator windings 31;
The bidirectional screw rod 15 is rotated through the adjusting handle 17 to drive the moving block 16 to move in the mounting groove 14, the distance between the supporting rods 18 is changed, the clamping and fixing requirements for stator windings 31 of different types and specifications are met, the stator windings 31 are clamped and fixed between the supporting rods 18 through the clamping plates 24, when winding starts, the rotating motor 22 is started, the rotating motor 22 drives the rotating shaft 23 and the clamping plates 24 to rotate, the stator windings 31 rotate along with the rotating shaft, the electric telescopic rod 32 drives the mounting frame 33 to ascend, the hydraulic damping telescopic rod 36 drives the fixing frame 37 to press down, the shaping wheel 34 and the lower pressing wheel 38 are attached to the stator windings 31, shaping is completed, and the hydraulic damping telescopic rod 36 is matched with the springs 39 to buffer and damp the fixing frame 37 and the lower pressing wheel 38, so that coil breakage caused by pressing down is prevented.
Example 2, with reference to fig. 1-4, this example is optimized on the basis of example 1, specifically:
The support assembly comprises support legs 12 which are equidistantly arranged at the bottom of the base 11 and feet 13 which are fixedly connected with the bottoms of the support legs 12, and anti-skid patterns are uniformly distributed on the bottom surfaces of the feet 13;
The adjusting component comprises an installation groove 14 formed in the top of the base 11, a bidirectional screw rod 15 installed in the installation groove 14 and a moving block 16 symmetrically sleeved on the bidirectional screw rod 15, one end of the bidirectional screw rod 15 penetrates through the installation groove 14 to be provided with an adjusting handle 17, and the top of the moving block 16 is fixedly connected with a supporting rod 18;
The bidirectional screw rod 15 is rotated through the adjusting handle 17 to drive the moving block 16 to move in the mounting groove 14, so that the distance between the supporting rods 18 is changed, and the clamping and fixing requirements of stator windings 31 with different types and specifications are met;
The driving assembly comprises a fixed plate 21 welded on one side of the support rod 18 far away from each other and a rotating motor 22 fixedly connected with the top of the fixed plate 21, an output shaft of the rotating motor 22 penetrates through the support rod 18, and the output shaft of the rotating motor 22 and the support rod 18 form a rotating fit;
The rotating assembly comprises a rotating shaft 23 symmetrically arranged on the opposite side of the supporting rod 18 and a clamping plate 24 fixedly connected with the tail end of the rotating shaft 23, an output shaft of the rotating motor 22 penetrates through the supporting rod 18 and is coaxially connected with the rotating shaft 23, and a rubber buffer cushion is arranged on the opposite side of the clamping plate 24;
The stator winding 31 is clamped and fixed between the support rods 18 through the clamping plates 24, and when winding starts, the rotary motor 22 is started, and the rotary motor 22 drives the rotary shaft 23 and the clamping plates 24 to rotate, so that the stator winding 31 rotates.
Example 3, referring to fig. 1-4, this example is optimized based on example 1, specifically:
The lifting assembly comprises an electric telescopic rod 32, a mounting frame 33 and a shaping wheel 34, wherein the electric telescopic rod 32 is arranged at the top of the base 11 at equal intervals, the mounting frame 33 is arranged at the top of the electric telescopic rod 32, the shaping wheel 34 is arranged on the mounting frame 33, the electric telescopic rod 32 is symmetrically arranged about the stator winding 31, the lifting assembly comprises the electric telescopic rod 32, the mounting frame 33 and the shaping wheel 34 are arranged at the top of the electric telescopic rod 32, and the electric telescopic rod 32 is symmetrically arranged about the stator winding 31;
The pressing component comprises a bracket 35 arranged at the top of the base 11, hydraulic damping telescopic rods 36 arranged at the bottom of the bracket 35 at equal intervals, and a fixing frame 37 arranged at the bottom of the hydraulic damping telescopic rods 36, wherein a pressing wheel 38 is arranged on the fixing frame 37, and a spring 39 is sleeved on the hydraulic damping telescopic rods 36;
The electric telescopic rod 32 drives the mounting frame 33 to rise, the hydraulic damping telescopic rod 36 drives the fixing frame 37 to press down, so that the shaping wheel 34 and the lower pressing wheel 38 are attached to the stator winding 31, shaping is completed, and the hydraulic damping telescopic rod 36 is matched with the spring 39 to buffer and damp the fixing frame 37 and the lower pressing wheel 38 in the shaping process, so that coil breakage caused by pressing down is prevented.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. The utility model provides a winding plastic frock of high-speed generator, includes fixed establishment (1), slewing mechanism (2) and plastic mechanism (3), its characterized in that, fixed establishment (1): the fixing mechanism (1) comprises a base (11), a supporting component and an adjusting component, wherein the supporting component is arranged at the bottom of the base (11) at equal distance, and the adjusting component is arranged at the top of the base (11);
Rotation mechanism (2): the rotating mechanism (2) comprises a driving assembly and a rotating assembly, wherein the driving assembly and the rotating assembly are symmetrically arranged on one side, away from each other, of the adjusting assembly;
Shaping mechanism (3): the shaping mechanism (3) comprises stator windings (31) which are clamped and fixed between the rotating components, lifting components which are symmetrically arranged below the stator windings (31) and pressing components which are arranged above the stator windings (31).
2. The winding shaping tool of the high-speed generator according to claim 1, wherein the supporting assembly comprises supporting legs (12) and ground feet (13) fixedly connected with the bottoms of the supporting legs (12) at equal intervals at the bottoms of the bases (11), and anti-skidding patterns are uniformly distributed on the bottoms of the ground feet (13).
3. The winding shaping tool of the high-speed generator according to claim 1, wherein the adjusting component comprises a mounting groove (14) formed in the top of the base (11), a bidirectional screw rod (15) installed in the mounting groove (14) and a moving block (16) symmetrically sleeved on the bidirectional screw rod (15), one end of the bidirectional screw rod (15) penetrates through the mounting groove (14) to be provided with an adjusting handle (17), and a supporting rod (18) is fixedly connected to the top of the moving block (16).
4. The winding shaping tool of the high-speed generator according to claim 1, wherein the driving assembly comprises a fixing plate (21) welded on one side of the support rod (18) far away from each other and a rotating motor (22) fixedly connected to the top of the fixing plate (21), an output shaft of the rotating motor (22) penetrates through the support rod (18), and the output shaft of the rotating motor (22) and the support rod (18) form a rotating fit.
5. The winding shaping tool of the high-speed generator according to claim 1, wherein the rotating assembly comprises a rotating shaft (23) and a clamping plate (24), wherein the rotating shaft (23) is symmetrically arranged on the opposite side of the supporting rod (18), the tail end of the rotating shaft (23) is fixedly connected with the clamping plate, an output shaft of the rotating motor (22) penetrates through the supporting rod (18) and is coaxially connected with the rotating shaft (23), and a rubber buffer pad is arranged on the opposite side of the clamping plate (24).
6. The winding shaping tool of the high-speed generator according to claim 1, wherein the lifting assembly comprises an electric telescopic rod (32) arranged at the top of the base (11) at equal intervals, a mounting frame (33) arranged at the top of the electric telescopic rod (32) and shaping wheels (34) arranged on the mounting frame (33), and the electric telescopic rod (32) is symmetrically arranged about the stator winding (31).
7. The winding shaping tool of the high-speed generator according to claim 1, wherein the pressing component comprises a support (35) arranged at the top of the base (11), hydraulic damping telescopic rods (36) arranged at the bottom of the support (35) at equal intervals, and a fixing frame (37) arranged at the bottom of the hydraulic damping telescopic rods (36), a pressing wheel (38) is arranged on the fixing frame (37), and a spring (39) is sleeved on the hydraulic damping telescopic rods (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322911051.7U CN221305697U (en) | 2023-10-30 | 2023-10-30 | Winding shaping tool of high-speed generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322911051.7U CN221305697U (en) | 2023-10-30 | 2023-10-30 | Winding shaping tool of high-speed generator |
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| Publication Number | Publication Date |
|---|---|
| CN221305697U true CN221305697U (en) | 2024-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322911051.7U Active CN221305697U (en) | 2023-10-30 | 2023-10-30 | Winding shaping tool of high-speed generator |
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| CN (1) | CN221305697U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN122339175A (en) * | 2026-06-08 | 2026-07-03 | 佳木斯电机股份有限公司 | A motor winding rotation and positioning device and its working method |
-
2023
- 2023-10-30 CN CN202322911051.7U patent/CN221305697U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN122339175A (en) * | 2026-06-08 | 2026-07-03 | 佳木斯电机股份有限公司 | A motor winding rotation and positioning device and its working method |
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