CN221291672U - Wire clamp processing device - Google Patents
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- CN221291672U CN221291672U CN202323104789.9U CN202323104789U CN221291672U CN 221291672 U CN221291672 U CN 221291672U CN 202323104789 U CN202323104789 U CN 202323104789U CN 221291672 U CN221291672 U CN 221291672U
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- 238000012545 processing Methods 0.000 title claims abstract description 91
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000003754 machining Methods 0.000 claims abstract description 67
- 238000005507 spraying Methods 0.000 claims abstract description 11
- 230000000007 visual effect Effects 0.000 claims description 23
- 239000002994 raw material Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000007723 transport mechanism Effects 0.000 claims description 11
- 239000002023 wood Substances 0.000 description 42
- 238000000034 method Methods 0.000 description 13
- 238000005553 drilling Methods 0.000 description 7
- 238000003801 milling Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model belongs to the technical field of transformer insulating part machining, and relates to a wire clamp machining device which comprises a machining base, a four-axis machining device, a sawing device and a conveying belt, wherein the machining base is of a hollow cuboid frame structure, the conveying belt is rotatably installed on the machining base, a machining chuck is fixedly installed on the upper surface of one end of the machining base, a through hole is formed in the center of the machining chuck, clamping mechanisms are arranged around the through hole, the four-axis machining device is fixedly installed above one end side of the machining base close to the machining chuck, the clamping device and the sawing device are sequentially and fixedly installed in a cavity of the machining base, the clamping device faces the four-axis machining device, the clamping device is fixedly installed on the machining base, the clamping device is located above the sawing device, a code spraying machine is fixedly installed on the machining base, and the code spraying machine is located above the conveying belt. The utility model realizes the processing of the wire clamp on one device, and greatly improves the processing efficiency of the wire clamp.
Description
Technical Field
The utility model belongs to the technical field of processing of transformer insulators, and particularly relates to a wire clamp processing device.
Background
Wire clips are used for transformer lead assembly and are typically long strips of laminated wood or laminate, and are used in a number of applications in the field of transformer manufacturing. In the wire clamping and processing process, operations such as sawing, drilling, milling grooves, chamfering and the like are needed to be carried out on the raw materials. Under the existing technology, the wire clamp is processed sequentially by using a vertical cutting machine, a drilling machine, a digital milling machine and an arc striking machine, and corresponding procedures are completed by adopting manual feeding and discharging, clamping for multiple times and manually controlling processing equipment. The traditional technology has low degree of automation, more working procedures, low production efficiency and more potential safety hazards.
The existing processing equipment such as a vertical cutting machine, a drilling machine, a digital milling machine, an arc striking machine and the like cannot meet the requirement of finishing processing on one piece of equipment by a wire clamp, and the technical improvement of the structure of the existing processing equipment is necessary.
Disclosure of utility model
In order to solve the technical problems, the utility model provides a wire clamp processing device. The technical scheme adopted by the utility model is as follows:
The utility model provides a wire clamp processingequipment, includes processing base, four-axis processingequipment, clamping device, saw cut device and conveyer belt, processing base is hollow cuboid frame construction, the conveyer belt rotates to be installed on processing base, processing chuck fixed mounting is on the one end upper surface of processing base, the through-hole is seted up at processing chuck's center, set up clamping mechanism around the through-hole, four-axis processingequipment fixed mounting is in the processing base one end side top that is close to processing chuck, clamping device and saw cut device in proper order fixed mounting in the cavity of processing base, clamping device is just to four-axis processingequipment, clamping device fixed mounting is on processing base, clamping device is located saw cut device's side top, inkjet printer fixed mounting is on processing base, the inkjet printer is located the top of conveyer belt.
Preferably, the clamping device comprises: the clamping device comprises a third driving motor, a second clamping cylinder, a clamping base and a clamping mechanism supporting plate, wherein the clamping mechanism supporting plate is of a long plate structure, one end of the clamping mechanism supporting plate is fixedly arranged on the side of the four-axis machining device, the other end of the clamping mechanism supporting plate is fixedly provided with the third driving motor, an output shaft of the third driving motor is provided with external threads, the clamping base is in sliding connection with the clamping mechanism supporting plate through a clamping groove, an internal threaded hole is formed in the middle position of the clamping base, the clamping base is in threaded rotation connection with the output shaft of the third driving motor through internal threads, and the second clamping cylinder is fixedly arranged on the clamping base.
Preferably, the clamping device comprises a clamping platform, a first clamping cylinder and a clamping lifting cylinder, wherein the clamping lifting cylinder is fixedly arranged in a cavity of the processing base, and the clamping platform and the first clamping cylinder are fixedly arranged at the moving end of the clamping lifting cylinder.
Preferably, the sawing device comprises a circular saw, a second linear module, a belt transmission mechanism and a sawing motor, wherein the second linear module is fixedly arranged in a cavity of the processing base, the sawing motor is fixedly arranged at the lower part of a moving plate of the second linear module, the circular saw is rotatably arranged at the upper part of the moving plate of the second linear module, and a rotating shaft of the sawing motor is connected with a rotating shaft of the circular saw through the belt transmission mechanism.
Preferably, the four-axis machining device comprises a cutter mounting disc, a cutter control mechanism, a cutter spindle and a four-axis machining device base, the four-axis machining device base is of an inverted L-shaped frame structure, the lower part of the four-axis machining device base is fixedly arranged on one side of the machining base, the cutter control mechanism is fixedly arranged on the upper surface of the four-axis machining device base, the cutter control mechanism is connected with a screw rod through four motors to form a moving platform structure, the front end of the moving platform structure is rotationally provided with the cutter spindle, the cutter mounting disc is rotationally arranged on the side of the four-axis machining device base through a rotating shaft, and the rotating shaft of the cutter mounting disc is matched with the cutter spindle.
Preferably, the automatic feeding device further comprises a conveying mechanism, a feeding mechanism, a processing mechanism, a discharging mechanism and a finished product box, wherein the feeding mechanism is located above the conveying mechanism, the processing base is connected with the feeding mechanism, the discharging mechanism is located above the conveying belt, and the finished product box is located on the side of the conveying belt.
Preferably, the feeding mechanism comprises a feeding truss, a first driving motor, a feeding manipulator mounting seat, a first visual identification device, a feeding support, a pneumatic sucker, a lifting support and a lifting motor, wherein two ends of the feeding truss are movably mounted above the feeding support, the feeding manipulator mounting seat is movably mounted on the side face of the feeding truss, a first feeding guide rail and a first feeding rack are fixedly mounted on the side face of the feeding truss, a first feeding gear is fixedly mounted on a rotating shaft of the first driving motor, the first feeding gear is in meshed transmission connection with the first feeding rack, a first groove matched with the first feeding guide rail is formed in the side face of the feeding manipulator mounting seat, a lifting support is fixedly mounted on a lifting shaft of the lifting motor, a plurality of pneumatic suckers are fixedly arranged at the lower end of the lifting support, and the first visual identification device is fixedly mounted at two ends of the lower surface of the feeding truss.
Preferably, the transport mechanism includes transport chuck, transport chuck base, transport base, supporting platform, first straight line module, transport motor and transportation rack, transport base is hollow cuboid frame construction, transport parallel transportation guide rail of longitudinal direction's upper surface pair symmetry fixed mounting and transportation rack, transport chuck base movable mounting is in the top of transport base, transport chuck base's lower surface both ends offer with transport guide rail complex transportation recess, transport motor fixed mounting is on transport chuck base, transport gear in transport motor's the pivot fixed mounting, transport gear and transportation rack meshing transmission are connected, transport chuck base is close to feed mechanism's side fixed mounting transport chuck, perpendicular fixed mounting a plurality of first straight line module in the hollow cavity of transport base, the mobile end fixed mounting supporting platform of first straight line module.
Preferably, the unloading mechanism includes second visual identification device, unloading manipulator, unloading truss and unloading support, and unloading truss movable mounting is in the upper end of unloading support, and unloading manipulator movable mounting is in the side of unloading truss, and second visual identification device fixed mounting is in the downside at unloading truss both ends.
Preferably, the automatic feeding device further comprises a raw material box, a residual material box and an AVG trolley, wherein the AGV trolley is respectively arranged below the raw material box, a finished product box and the residual material box, the raw material box is positioned on one side of the conveying mechanism, and the residual material box is respectively positioned on one side of the processing mechanism.
The utility model has the beneficial effects that:
The utility model can realize the working procedures of drilling, milling, chamfering, sawing and code spraying of wire clamp processing on one device. The processing of the wire clamp can be completed by using a single device, the processing technology of the wire clamp is reduced from four devices to one device, and the processing efficiency of the wire clamp is greatly improved from five-person operation optimization to one-person operation.
Drawings
FIG. 1 is a schematic diagram of a wire clamp processing apparatus according to an embodiment of the present utility model;
FIG. 2 is a schematic view of the four-axis machining apparatus and clamping apparatus of FIG. 1;
FIG. 3 is a schematic view of the clamping device in FIG. 1;
FIG. 4 is a schematic view of the sawing device of FIG. 1;
FIG. 5 is a schematic diagram of a wire clamp processing system according to an embodiment of the utility model;
FIG. 6 is a front view of a wire clamp processing system according to an embodiment of the present utility model;
FIG. 7 is a front view of the loading mechanism of FIG. 5;
FIG. 8 is a top view of the loading mechanism of FIG. 5;
FIG. 9 is a schematic view of the transport mechanism of FIG. 5;
FIG. 10 is a top view of FIG. 9;
fig. 11 is a schematic structural diagram of the blanking mechanism in fig. 5.
In the figure, 1 is a conveying mechanism, 2 is a feeding mechanism, 3 is a wire clamp processing device, 4 is a blanking mechanism, 5 is a raw material box, 6 is a finished product box, 7 is a residual material box, 8 is an AVG trolley, 9 is a feeding truss, 10 is a first driving motor, 11 is a feeding manipulator mounting seat, 12 is a first visual recognition device, 13 is a feeding bracket, 14 is a pneumatic chuck, 15 is a lifting bracket, 16 is a second driving motor, 17 is a lifting motor, 18 is a conveying chuck, 19 is a conveying chuck base, 20 is a conveying base, 21 is a supporting platform, 22 is a first linear module, 23 is a conveying motor, 24 is a conveying rack, 25 is a four-axis processing device, 26 is a clamping device, 27 is a code spraying machine, 28 is a third driving motor, 29 is a conveying belt, 30 is a processing chuck, 31 is a clamping device, 32 is a processing base, 33 is a sawing device, 34 is a second clamping cylinder, 35 is a cutter mounting disc, 36 is a cutter control mechanism, 37 is a cutter main shaft, 38 is a clamping base, 39 is a clamping mechanism, 40 is a clamping motor support plate, 40 is a first linear module, 23 is a conveying cylinder, 45 is a clamping device, 45 is a second linear module, 45 is a clamping cylinder, 45 is a clamping device, 45 is a blanking cylinder, 45 is a linear module, 45 is a clamping device, 45 is a linear module, and 45 is a lower frame, 45 is a linear module, 45.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and complete in conjunction with the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the present utility model.
In the embodiment of the utility model, laminated wood is used as a raw material for manufacturing the wire clamp, and a specific implementation mode of the wire clamp processing device is described.
Example 1
As shown in fig. 1, the wire clamp processing apparatus includes: a four-axis machining device 25, a clamping device 26, a code spraying machine 27, a conveyor belt 29, a machining chuck 30, a clamping device 31, a machining base 32 and a sawing device 33. The processing base 32 is hollow cuboid frame construction, the discharge end of processing base 32's feeding end connection transportation base 20, the length direction of processing base 32 and transportation base 20 is unanimous, processing chuck 30 fixed mounting is close to the one end upper surface of transportation base 20 at processing base 32, the through-hole is seted up at the center of processing chuck 30, set up chucking mechanism around the through-hole, the laminated wood front end that transport mechanism 1 transported can be by the chucking after passing through the through-hole of processing chuck 30, processing chuck 30 plays support and limiting displacement to the laminated wood. The four-axis machining device 25 is fixedly arranged above one end side of the machining base 32, which is close to the machining chuck 30, the clamping device 31 and the sawing device 33 are sequentially and fixedly arranged in a cavity of the machining base 32, the clamping device 31 is opposite to the four-axis machining device 25, the clamping device 31 is arranged between the machining chuck 30 and the sawing device 33, the clamping device 26 is fixedly arranged above the machining base 32, the clamping device 26 is arranged above the sawing device 33, the conveyor belt 29 is rotatably arranged on the upper surface of the machining base 32, the conveyor belt 29 is arranged on one side, away from the clamping device 31, of the sawing device 33, the conveying direction of the conveyor belt 29 is consistent with the length direction of the machining base 32, the code spraying machine 27 is fixedly arranged on the machining base 32, and the code spraying machine 27 is arranged above the conveyor belt 29. The conveyor belt 29 is used for transporting the cut finished wire clip product to the lower part of the code spraying machine 27, and further transporting the finished wire clip product after code spraying for sorting and blanking processes. The inkjet printer 27 is a wax-based inkjet printer, and performs a printing process on the wire-clip product on the lower conveyor 29.
The four-axis machining device 25 is a conventional technique, and as shown in fig. 7 and 8, the four-axis machining device 25 includes: a tool mounting plate 35, a tool control mechanism 36, a tool spindle 37, and a four-axis machining device base 40. The four-axis machining device base 40 is of an inverted L-shaped frame structure, the width of the upper surface is larger than that of the lower surface, the lower portion of the four-axis machining device base 40 is fixedly arranged on one side of the machining base 32, the cutter control mechanism 36 is fixedly arranged on the upper surface of the four-axis machining device base 40, the cutter control mechanism 36 is of a moving platform structure formed by four motor connecting screws, the cutter main shaft 37 is rotatably arranged at the front end of the moving platform structure, the cutter control mechanism 36 controls the cutter main shaft 37 to perform three-dimensional movement in the six directions of front, back, top, bottom, left and right, the cutter mounting plate 35 is rotatably arranged on the side of the four-axis machining device base 40 through a rotating shaft, the cutter main shaft 37 and the cutter mounting plate 35 are located on the same side of the four-axis machining device base 40, the rotating shaft of the cutter mounting plate 35 is matched with the cutter main shaft 37, and the cutter mounting plate 35 is located above the clamping device 31 and the machining chuck 30 and is opposite to the laminated wood to be machined. The cutter mounting plate 35 can rotate, and different cutters can be replaced according to processing requirements, and laminated wood is drilled, milled, chamfered and polished through the different cutters.
As shown in fig. 1 and 2, a pair of clamping devices 26 are shown, the clamping devices 26 comprising: a third drive motor 28, a second clamping cylinder 34, a clamping base 38 and a clamping mechanism support plate 39. The long plate structure of clamping mechanism backup pad 39, the one end fixed mounting of clamping mechanism backup pad 39 is in the side upper portion of four-axis processingequipment base 40, the other end fixed mounting third driving motor 28 of clamping mechanism backup pad 39, the output shaft of third driving motor 28 has the external screw thread, clamping base 38 is through draw-in groove and clamping mechanism backup pad 39 sliding connection of upper and lower extreme, clamping base 38's intermediate position is provided with the internal screw hole, clamping base 38 is through internal screw thread and the output shaft screw thread rotation connection of third driving motor 28, fixedly mounted with is used for pressing from both sides the second clamp cylinder 34 of tight laminated wood on the clamping base 38. The second clamping cylinder 34 is aligned in height with the through hole of the machining chuck 30, and the second clamping cylinder 34 is used to fix the laminated wood work piece for the sawing process.
As shown in fig. 1 and 3, the holding device 31 includes: a clamping platform 49, a first clamping cylinder 50 and a clamping lifting cylinder 51. The clamping lifting cylinder 51 is fixedly arranged in the cavity of the processing base 32, the clamping platform 49 and the first clamping cylinder 50 are fixedly arranged at the moving end of the clamping lifting cylinder 51, the length direction of the clamping platform 49 is consistent with the length direction of laminated wood, and the first clamping cylinder 50 clamps the laminated wood from the two sides of the width direction of the clamping platform 49 to the middle for fixing the laminated wood to be processed to carry out drilling, milling, chamfering, polishing and other processing procedures.
As shown in fig. 1 and 4, the sawing device 33 comprises: a circular saw 47, a second linear module 48, a belt drive 41 and a sawing motor 42. The second linear module 48 is fixedly installed in the cavity of the processing base 32, the sawing motor 42 is fixedly installed at the lower part of the moving plate of the second linear module 48, the circular saw 47 is rotatably installed at the upper part of the moving plate of the second linear module 48, the rotating shaft of the sawing motor 42 penetrates through the rotating shaft of the circular saw 47 after passing through the moving plate of the second linear module 48, the sawing motor 42 drives the circular saw 47 to rotate to complete the laminated wood sawing process, and the moving plate of the second linear module 48 vertically moves to adjust the height of the circular saw 47.
Example two
As shown in fig. 5 and 6, on the basis of the first embodiment, a conveying mechanism 1, a feeding mechanism 2, a discharging mechanism 4, a raw material box 5, a finished product box 6, a residual material box 7 and an AVG trolley 8 are additionally arranged for the wire clamp processing device 3 to form a wire clamp processing system, so that the intelligent automation level of wire clamp processing is further improved. The feeding mechanism 2 is located the top of transport mechanism 1, the feeding mechanism 2 is arranged in placing laminated wood from raw materials case 5 onto transport mechanism 1, transport mechanism 1 is used for carrying laminated wood to wire clamp processingequipment 3, wire clamp processingequipment 3 and unloading mechanism 4 are located the discharge end of transport mechanism 1, unloading mechanism 4 is arranged in placing finished product wire clamp from wire clamp processingequipment 3 to finished product case 6, place the clout in clout case 7, the below of raw materials case 5, finished products case 6 and clout case 7 is provided with AGV dolly 8 respectively, AGV dolly 8 is used for transporting raw materials case 5, finished products case 6 and clout case 7, raw materials case 5 is located one side of transport mechanism 1, finished products case 6 and clout case 7 are located the both sides of wire clamp processingequipment 3 respectively.
As shown in fig. 7 and 8, the feeding mechanism 2 includes: the feeding device comprises a feeding truss 9, a first driving motor 10, a feeding manipulator mounting seat 11, a first visual identification device 12, a feeding bracket 13, a pneumatic sucker 14, a lifting bracket 15, a second driving motor 16 and a lifting motor 17. The feeding support 13 is a fixed supporting structure of the feeding mechanism 2, the feeding support 13 comprises two upper horizontal supporting beams and four lower vertical supporting beams, two ends of each upper horizontal supporting beam are respectively and fixedly connected with the tops of the lower vertical supporting beams, the bottoms of the lower vertical supporting beams are fixedly mounted on the ground through foundation bolts, and the two upper horizontal supporting beams are parallel to each other and are consistent with the width direction of the conveying mechanism 1. Two ends of the feeding truss 9 are movably mounted on two upper horizontal supporting beams, a second feeding guide rail and a second feeding rack are arranged on the upper horizontal supporting beams, a second driving motor 16 is fixedly mounted at two ends of one side surface of the feeding truss 9, a second feeding gear is fixedly mounted on a rotating shaft of the second driving motor 16, the second feeding gear is in meshed transmission connection with the second feeding rack, two ends of the feeding truss 9 are provided with second grooves matched with the second feeding guide rail, and the feeding truss 9 can horizontally move along the length direction (Y direction) of the upper horizontal supporting beams by starting the second driving motor 16 to work and the cooperation of the second feeding guide rail, the second feeding rack and the second feeding gear. The feeding manipulator mounting seat 11 is movably mounted on the other side face of the feeding truss 9, a first feeding guide rail and a first feeding rack are fixedly mounted on the other side face of the feeding truss 9, a first driving motor 10 and a lifting motor 17 are fixedly mounted on the feeding manipulator mounting seat 11, a first feeding gear is fixedly mounted on a rotating shaft of the first driving motor 10 and is in meshed transmission connection with the first feeding rack, a first groove matched with the first feeding guide rail is formed in the side face of the feeding manipulator mounting seat 11, and the feeding manipulator mounting seat 11 can horizontally move along the length direction (X direction) of the feeding truss 9 by starting the first driving motor 10 to work and the first feeding guide rail, the first feeding rack and the first feeding gear. The lifting shaft of the lifting motor 17 is fixedly provided with the lifting support 15, the lifting support 15 comprises a vertical lifting rod and a horizontal plate positioned at the lower end of the vertical lifting rod, a plurality of pneumatic chucks 14 are fixedly arranged on the lower surface of the horizontal plate, and the pneumatic chucks 14 can be lifted vertically (in the Z direction) to grab laminated wood on the conveying mechanism 1 through the working of the lifting motor 17 and the matching of the lifting support 15. The pneumatic sucker 14 can adopt a pneumatic control sucker of model SMC brand ZPT16BNK10-B5-A10, vacuum is pumped when the pneumatic sucker 14 grabs laminated wood, and vacuum is broken when the laminated wood is put down. The first visual identification device 12 is fixedly arranged at the two ends of the lower surface of the feeding truss 9, the first visual identification device 12 is used for identifying the position of a laminated wood workpiece and the position of the transport chuck 18, the control system is used for controlling the feeding manipulator mounting seat 11 to move in place in the horizontal direction X, Y, the control system is used for controlling the pneumatic chuck 14 to descend in place in the vertical direction Z accurately, laminated wood is grabbed from the raw material box 5, and the laminated wood is accurately placed in the position of the transport chuck 18 after moving.
As shown in fig. 9 and 10, the transport mechanism 1 includes a transport chuck 18, a transport chuck base 19, a transport base 20, a support platform 21, a first linear module 22, a transport motor 23, and a transport rack 24. The transportation base 20 is hollow cuboid frame construction, the upper surface of the length direction of transportation base 20 is symmetrical fixed mounting in pairs has parallel transportation guide rail and transportation rack 24, transportation chuck base 19 movable mounting is in the top of transportation base 20, transportation chuck base 19's lower surface both ends offer with transportation guide rail complex transportation recess, transportation motor 23 fixed mounting is on transportation chuck base 19, fixed mounting has transportation gear in transportation motor 23's the pivot, transportation gear and transportation rack 24 meshing transmission are connected, through the cooperation of start transportation motor 23 work and transportation guide rail, transportation rack 24 and transportation gear, make transportation chuck base 19 can be along the length direction (X direction) horizontal migration of transportation base 20. The transport chuck 18 is fixedly arranged on the side surface, close to the feeding mechanism 2, of the transport chuck base 19, and the transport chuck 18 can reliably clamp the laminated wood workpiece. A plurality of first linear modules 22 are vertically and fixedly arranged in the hollow cavity of the transportation base 20, a supporting platform 21 is arranged at the moving end of each first linear module 22, the first linear modules 22 vertically move to adjust the height of the supporting platform 21, and the supporting platform 21 plays an auxiliary supporting role on laminated woodworking pieces in feeding. The laminated wood work to be processed is transported to the position of the wire clamp processing device 3 by starting the transport motor 23 to operate.
As shown in fig. 11, the discharging mechanism 4 includes: the second visual identification device 43, the unloading manipulator 44, unloading truss 45 and unloading support 46, unloading support 46 fixed mounting is subaerial, and unloading truss 45 movable mounting is in the upper end of unloading support 46, and unloading manipulator 44 movable mounting is in the side of unloading truss 45, and second visual identification device 43 fixed mounting is in the downside at unloading truss 45 both ends. The structure of the blanking truss 45 is the same as that of the feeding truss 9, the structure of the blanking bracket 46 is the same as that of the feeding bracket 13, but the mounting directions are different, a pair of blanking brackets 46 are respectively fixedly mounted on two sides of the processing base 32, and the horizontal moving direction of the blanking manipulator 44 on the blanking truss 45 is the same as the width direction of the processing base 32. The second visual recognition device 43 is used for distinguishing finished products of the wire clamps and residual materials, and controlling the blanking manipulator 44 to sort and put the finished products of the wire clamps into the finished product box 6 and put the residual materials into the residual material box 7.
The flow of processing the finished wire clamp product by applying the wire clamp processing system of the second embodiment of the utility model is as follows:
After the AGV trolley 8 automatically conveys the laminated wood raw material stored in the raw material box 5 to a designated position, the feeding mechanism 2 starts to work, identifies the accurate position of the laminated wood through the first visual identification device 12, transmits the laminated wood position information to the control console, controls the pneumatic suction cup 14 to move in place and grasp the laminated wood, controls the pneumatic suction cup 14 to move in place and places the laminated wood into the conveying chuck 18, and controls the first linear module 22 to adjust the height of the supporting platform 21 to support the laminated wood in an auxiliary manner. The transportation motor 23 is started to push the laminated wood to move forward to enter the wire clamp processing device 3, so that manual feeding is replaced. When the first visual recognition device 12 detects that the transport chuck 18 approaches the supporting platform 21, the first linear module 22 is controlled to descend so as to avoid the transport chuck 18.
The front end of the laminated wood passes through the processing chuck 30 and then continues to be transported forwards, after the second visual recognition device 43 detects that the laminated wood reaches the clamping device 31, the transportation motor 23 stops transporting, the control console controls the clamping lifting cylinder 51 to adjust the height of the clamping platform 49, the first clamping cylinder 50 clamps the laminated wood from two sides, meanwhile, the processing chuck 30 clamps the laminated wood, the cutter spindle 37 moves to the upper part of the rotating shaft of the cutter mounting disc 35 and then falls down to compress and rotate, and the cutters on the cutter mounting disc 35 are driven to finish machining procedures such as drilling, milling, chamfering and polishing. After the second visual recognition device 43 detects that the laminated wood is finished, the control console controls the processing chuck 30 and the clamping mechanism 31 to be released, and the transportation motor 23 is started to continuously push the laminated wood to move forward, so that the finished part of the laminated wood enters the clamping device 26. The four-axis processing device 25 can finish the processing procedures of milling, drilling, chamfering, polishing and sawing of laminated wood by clamping the corresponding cutter for one time through the functions of automatic cutter changing, automatic cutter rotating and the like, and replaces the existing process of respectively processing by using single-function processing equipment.
After the second visual recognition device 43 detects that the part of the laminated wood after being processed reaches the clamping device 26, the conveying motor 23 stops conveying, the control console controls the second clamping cylinder 34 to clamp the part of the laminated wood after being processed, meanwhile, the processing chuck 30 and the clamping device 31 clamp the laminated wood, the second linear module 48 adjusts the height of the circular saw 47, the sawing motor 42 is started to drive the circular saw 47 to rotate, sawing of the part of the laminated wood after being processed is completed, and a wire clamp finished product is obtained. After the second visual recognition device 43 detects that sawing is finished, the control console controls the machining chuck 30 and the clamping mechanism 31 to be loosened, the third driving motor 28 is started to drive the second clamping air cylinder 34 to move forwards (rightwards), after the second visual recognition device 43 detects that the second clamping air cylinder 34 moves to a specified position, the third driving motor 28 is stopped, the second clamping air cylinder 34 is loosened, and a wire clamp finished product falls onto the transmission belt 29. At the same time, the third drive motor 28 is activated to reset the second clamping cylinder 34.
The finished product of the wire clamp is continuously conveyed forwards (to the right) on the driving belt 29, is sprayed by the code spraying machine 27 and is conveyed to the blanking mechanism 4, the blanking mechanism 4 sorts the finished product of the wire clamp and the residual materials through the second visual recognition device 43, and the control console controls the blanking manipulator 44 to put the finished product of the wire clamp and the residual materials into the finished product box 6 and the residual material box 7 respectively. The AVG trolley 8 is started, the wire clamp finished product in the finished product box 6 is continuously conveyed to the next working procedure, and the residual materials in the residual material box 7 are conveyed to a waste material area, so that manual sorting and manual blanking are replaced.
Although the embodiment of the utility model is exemplified by a long strip-type laminated wood working wire clip, the utility model can be equally applied to a laminate working wire clip, as long as the laminate is adapted to the fine structure of the individual components with little modification.
In the embodiments of the present utility model, technical features that are not described in detail are all existing technologies or conventional technical means, and are not described herein.
Finally, it should be noted that: the above examples are only specific embodiments of the present utility model, and are not intended to limit the scope of the present utility model. Those skilled in the art will appreciate that: any person skilled in the art may modify or easily conceive of changes to the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model, and are intended to be included in the scope of the present utility model.
Claims (10)
1. The wire clamp machining device is characterized by comprising a machining base, a four-axis machining device, a clamping device, a sawing device and a conveying belt, wherein the machining base is of a hollow cuboid frame structure, the conveying belt is rotatably installed on the machining base, a machining chuck is fixedly installed on one end upper surface of the machining base, a through hole is formed in the center of the machining chuck, clamping mechanisms are arranged around the through hole, the four-axis machining device is fixedly installed above one end side of the machining base close to the machining chuck, the clamping device and the sawing device are sequentially and fixedly installed in a cavity of the machining base, the clamping device is opposite to the four-axis machining device, the clamping device is fixedly installed on the machining base and located above the sawing device, and a code spraying machine is fixedly installed on the machining base and located above the conveying belt.
2. The wire clamp processing apparatus of claim 1 wherein said clamping means comprises: the clamping device comprises a third driving motor, a second clamping cylinder, a clamping base and a clamping mechanism supporting plate, wherein the clamping mechanism supporting plate is of a long plate structure, one end of the clamping mechanism supporting plate is fixedly arranged on the side of the four-axis machining device, the other end of the clamping mechanism supporting plate is fixedly provided with the third driving motor, an output shaft of the third driving motor is provided with external threads, the clamping base is in sliding connection with the clamping mechanism supporting plate through a clamping groove, an internal threaded hole is formed in the middle position of the clamping base, the clamping base is in threaded rotation connection with the output shaft of the third driving motor through internal threads, and the second clamping cylinder is fixedly arranged on the clamping base.
3. The wire clamp processing device of claim 2, wherein the clamping device comprises a clamping platform, a first clamping cylinder and a clamping lifting cylinder, the clamping lifting cylinder is fixedly installed in a cavity of the processing base, and a movable end of the clamping lifting cylinder is fixedly installed with the clamping platform and the first clamping cylinder.
4. The wire clamp processing apparatus of claim 3 wherein the sawing device comprises a circular saw, a second linear module, a belt transmission mechanism and a sawing motor, the second linear module is fixedly installed in the cavity of the processing base, the sawing motor is fixedly installed at the lower part of the moving plate of the second linear module, the circular saw is rotatably installed at the upper part of the moving plate of the second linear module, and the rotating shaft of the sawing motor is connected with the rotating shaft of the circular saw through the belt transmission mechanism.
5. The wire clamp processing device according to claim 4, wherein the four-axis processing device comprises a cutter mounting plate, a cutter control mechanism, a cutter main shaft and a four-axis processing device base, the four-axis processing device base is of an inverted L-shaped frame structure, the lower part of the four-axis processing device base is fixedly arranged on one side of the processing base, the cutter control mechanism is fixedly arranged on the upper surface of the four-axis processing device base, the cutter control mechanism is composed of four motor connecting screws, a moving platform structure is formed, the cutter main shaft is rotatably arranged at the front end of the moving platform structure, the cutter mounting plate is rotatably arranged on the side of the four-axis processing device base through a rotating shaft, and the rotating shaft of the cutter mounting plate is matched with the cutter main shaft.
6. The wire clamp processing device of claim 5, further comprising a transport mechanism, a loading mechanism, a processing mechanism, a blanking mechanism and a finished product box, wherein the loading mechanism is located above the transport mechanism, the processing base is connected with the loading mechanism, the blanking mechanism is located above the conveyor belt, and the finished product box is located beside the conveyor belt.
7. The wire clamp processing device of claim 6, wherein the feeding mechanism comprises a feeding truss, a first driving motor, a feeding manipulator mounting seat, a first visual identification device, a feeding support, pneumatic chucks, a lifting support and a lifting motor, wherein two ends of the feeding truss are movably mounted above the feeding support, the feeding manipulator mounting seat is movably mounted on the side surface of the feeding truss, a first feeding guide rail and a first feeding rack are fixedly mounted on the side surface of the feeding truss, a first feeding gear is fixedly mounted on a rotating shaft of the first driving motor, the first feeding gear is in meshed transmission connection with the first feeding rack, a first groove matched with the first feeding guide rail is formed in the side surface of the feeding manipulator mounting seat, the lifting support is fixedly mounted on a lifting shaft of the lifting motor, a plurality of pneumatic chucks are fixedly arranged at the lower end of the lifting support, and the first visual identification device is fixedly mounted at two ends of the lower surface of the feeding truss.
8. The wire clamp processing device according to claim 6, wherein the transporting mechanism comprises a transporting chuck, a transporting chuck base, a transporting base, a supporting platform, a first linear module, a transporting motor and a transporting rack, the transporting base is of a hollow cuboid frame structure, the upper surface of the transporting base is symmetrically and fixedly installed with parallel transporting guide rails and transporting racks in pairs, the transporting chuck base is movably installed above the transporting base, transporting grooves matched with the transporting guide rails are formed in two ends of the lower surface of the transporting chuck base, the transporting motor is fixedly installed on the transporting chuck base, a transporting gear is fixedly installed on a rotating shaft of the transporting motor, the transporting gear is in meshed transmission connection with the transporting rack, the transporting chuck base is fixedly installed on a side face, close to the feeding mechanism, of the transporting base, a plurality of first linear modules are vertically and fixedly installed in a hollow cavity of the transporting base, and the moving end of the first linear module is fixedly installed with the supporting platform.
9. The wire clamp processing device of claim 6, wherein the blanking mechanism comprises a second visual identification device, a blanking manipulator, a blanking truss and a blanking support, wherein the blanking truss is movably mounted at the upper end of the blanking support, the blanking manipulator is movably mounted on the side surface of the blanking truss, and the second visual identification device is fixedly mounted on the lower side surfaces of two ends of the blanking truss.
10. The wire clamp processing device of claim 6, further comprising a raw material box, a residual material box and an AVG trolley, wherein the AGV trolley is respectively arranged below the raw material box, the finished product box and the residual material box, the raw material box is positioned at one side of the conveying mechanism, and the residual material box is respectively positioned at one side of the processing mechanism.
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| CN202323104789.9U CN221291672U (en) | 2023-11-17 | 2023-11-17 | Wire clamp processing device |
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| CN202323104789.9U CN221291672U (en) | 2023-11-17 | 2023-11-17 | Wire clamp processing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117548738A (en) * | 2023-11-17 | 2024-02-13 | 山东未来智能技术有限公司 | Automatic processing device for wire clamp |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117548738A (en) * | 2023-11-17 | 2024-02-13 | 山东未来智能技术有限公司 | Automatic processing device for wire clamp |
| CN117548738B (en) * | 2023-11-17 | 2024-11-12 | 山东未来智能技术有限公司 | Wire clamp automatic processing device |
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