CN221290135U - Welding fixture with adjustable welding angle - Google Patents
Welding fixture with adjustable welding angle Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型属于焊接夹具技术领域,具体涉及一种可调整焊接角度的焊接夹具。The utility model belongs to the technical field of welding fixtures, and in particular relates to a welding fixture capable of adjusting the welding angle.
背景技术Background technique
在日常焊接加工中,关于管材、杆件传统焊接加工的精度难以达到一致,在特殊情况下,手工焊接在固定被焊接的材料时难以完美的固定,都是通过人工进行摆放,需要在初次点焊完成后进行多次校正,方可进行加固,焊接工序繁琐,劳动强度大,费时费力,严重耽误工作效率;在焊接技术领域中,许多的焊接工件有角度要求,在焊接时,不同的焊接工件角度不一致,而且受空间,焊接方式的限制,角度调节范围小且不好控制,焊接精度无法保证,工作强度大,因此,针对上述问题,有必要进行改进。In daily welding processing, it is difficult to achieve consistent accuracy for traditional welding processing of pipes and rods. In special cases, manual welding is difficult to perfectly fix the materials to be welded, and they are all placed manually. After the initial spot welding is completed, multiple corrections are required before reinforcement can be carried out. The welding process is cumbersome, labor-intensive, time-consuming and labor-intensive, which seriously delays work efficiency. In the field of welding technology, many welding workpieces have angle requirements. During welding, the angles of different welding workpieces are inconsistent, and are limited by space and welding methods. The angle adjustment range is small and difficult to control, the welding accuracy cannot be guaranteed, and the work intensity is high. Therefore, it is necessary to make improvements to the above problems.
实用新型内容Utility Model Content
本实用新型解决的技术问题:提供一种可调整焊接角度的焊接夹具,采用与两个间隔同心设置的圆环Ⅰ和圆环Ⅱ固定连接的固定座和位置可调式固定连连接的活动座上设置锁紧固定装置,实现对位于固定座和活动座支撑面上的焊接件锁紧固定,解决了传统焊接方式劳动强度大、焊接效率低且角度调节范围小不便控制的缺陷,角度调节范围大,无需工作人员手动调节固定,大大降低了劳动强度,提高焊接精度和一致性,满足两个截面尺寸不同的焊接锁紧要求,使用价值高。The technical problem solved by the utility model is as follows: a welding clamp with adjustable welding angle is provided, wherein a locking and fixing device is arranged on a fixed seat fixedly connected to two concentrically spaced circular rings Ⅰ and Ⅱ and a movable seat connected in a position-adjustable fixed manner, so as to realize locking and fixing of welding parts located on the supporting surfaces of the fixed seat and the movable seat, thereby solving the defects of the traditional welding method such as high labor intensity, low welding efficiency and small angle adjustment range and inconvenient control. The angle adjustment range is large and manual adjustment and fixing by the staff is not required, thereby greatly reducing the labor intensity, improving the welding accuracy and consistency, meeting the welding locking requirements of two weldings with different cross-sectional sizes, and having high use value.
本实用新型采用的技术方案:可调整焊接角度的焊接夹具,包括固定座、两个同心设置并与固定座固连的圆环Ⅰ和圆环Ⅱ以及与圆环Ⅰ和圆环Ⅱ位置可调式固定连接的活动座,所述固定座和活动座的支撑面与圆环Ⅰ和圆环Ⅱ相切,且两个焊接件分别放置于固定座和活动座的支撑面上,所述固定座和活动座的支撑面上均设有用于分别将两个焊接件锁紧固定的锁紧固定装置,并通过调整活动座支撑面与固定座支撑面的角度,实现两个焊接件焊接角度的调节。The technical solution adopted by the utility model is as follows: a welding fixture with adjustable welding angle, comprising a fixed seat, two concentrically arranged circular rings I and II fixedly connected to the fixed seat, and a movable seat fixedly connected to the circular rings I and II in an adjustably positionable manner, the supporting surfaces of the fixed seat and the movable seat are tangent to the circular rings I and II, and two welding parts are respectively placed on the supporting surfaces of the fixed seat and the movable seat, and locking and fixing devices for respectively locking and fixing the two welding parts are provided on the supporting surfaces of the fixed seat and the movable seat, and the adjustment of the welding angle of the two welding parts is achieved by adjusting the angle between the supporting surface of the movable seat and the supporting surface of the fixed seat.
其中,所述锁紧固定装置包括L型板和手轮螺栓,所述L型板的竖直板与支撑面相互垂直并固连,且手轮螺栓与L型板的水平板螺纹连接,并通过旋转调节手轮螺栓由固定于手轮螺栓端部的压板将焊接件压紧固定。Among them, the locking and fixing device includes an L-shaped plate and a handwheel bolt, the vertical plate of the L-shaped plate is perpendicular to and fixedly connected to the supporting surface, and the handwheel bolt is threadedly connected to the horizontal plate of the L-shaped plate, and the weldment is pressed and fixed by the pressure plate fixed to the end of the handwheel bolt by rotating the handwheel bolt.
进一步地,所述活动座内侧拐角处焊接固定有伸入圆环Ⅰ和圆环Ⅱ之间间隙的螺杆,所述圆环Ⅰ和圆环Ⅱ内侧设有与螺杆螺纹固连且外轮廓尺寸大于圆环Ⅰ和圆环Ⅱ之间间距的锁紧螺母,两个所述焊接件焊接角度的调节通过旋松锁紧螺母移动活动座进行调节。Furthermore, a screw rod extending into the gap between the circular rings I and II is welded and fixed at the inner corner of the movable seat, and the inner sides of the circular rings I and II are provided with locking nuts which are fixedly connected to the screw rod threads and have an outer contour dimension larger than the distance between the circular rings I and II. The welding angle of the two welded parts is adjusted by loosening the locking nuts and moving the movable seat.
进一步地,所述活动座和固定座均采用角铁。Furthermore, the movable seat and the fixed seat are both made of angle iron.
进一步地,所述圆环Ⅰ和圆环Ⅱ上设有用于显示活动座与固定座支撑面空间夹角的角度刻线。Furthermore, the circular rings I and II are provided with angle markings for displaying the spatial angle between the movable seat and the supporting surface of the fixed seat.
本实用新型与现有技术相比的优点:The advantages of this utility model compared with the prior art are:
1、本技术方案采用与两个间隔同心设置的圆环Ⅰ和圆环Ⅱ固定连接的固定座和位置可调式固定连连接的活动座上设置锁紧固定装置,实现对位于固定座和活动座支撑面上的焊接件锁紧固定,解决了传统焊接方式劳动强度大、焊接效率低且角度调节范围小不便控制的缺陷;1. This technical solution adopts a locking and fixing device on a fixed seat fixedly connected to two concentrically spaced rings I and II and a movable seat connected by a position-adjustable fixed connection to achieve locking and fixing of the welded parts located on the supporting surfaces of the fixed seat and the movable seat, solving the defects of the traditional welding method, such as high labor intensity, low welding efficiency, and small angle adjustment range, which is inconvenient to control;
2、本技术方案采用固定于活动座内部拐角位置的螺栓和外轮廓尺寸大于圆环Ⅰ和圆环Ⅱ间隔距离的锁紧螺母结构,通过沿圆环Ⅰ和圆环Ⅱ之间的距离移动活动座至合适位置并旋紧锁紧螺母后,实现活动座与固定座支撑面空间角度的快速调节,调节方便快捷,省时省力;2. This technical solution adopts a bolt fixed at the inner corner of the movable seat and a locking nut structure whose outer contour size is larger than the distance between the rings I and II. By moving the movable seat to a suitable position along the distance between the rings I and II and tightening the locking nut, the spatial angle between the movable seat and the fixed seat support surface can be quickly adjusted, which is convenient and fast, saving time and effort.
3、本技术方案通过在活动座和固定座的支撑面上设置锁紧固定装置,实现放置于支撑面上的焊接件的快速夹紧固定,无需人工手动压紧固定,解放了工作人员的双手,简化角度调节工序;3. This technical solution realizes the rapid clamping and fixing of the welded parts placed on the supporting surface by arranging locking and fixing devices on the supporting surface of the movable seat and the fixed seat, without manual clamping and fixing, freeing the hands of the staff and simplifying the angle adjustment process;
4、本技术方案结构简单,操作方便,角度调节范围大,无需工作人员手动调节固定,大大降低了劳动强度,提高焊接精度和一致性,满足两个截面尺寸不同的焊接锁紧要求,使用价值高。4. This technical solution has a simple structure, easy operation, a large angle adjustment range, and no need for manual adjustment and fixation by staff, which greatly reduces labor intensity, improves welding accuracy and consistency, meets the welding locking requirements of two different cross-sectional sizes, and has high use value.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型使用状态示意图;Figure 1 is a schematic diagram of the utility model in use;
图2为本实用新型结构主视图;Figure 2 is a front view of the structure of the utility model;
图3为本实用新型结构左视图。Figure 3 is a left side view of the structure of the utility model.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的图1-3,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with Figures 1-3 in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
需要说明的是,在本文中,未作相反说明的情况下,需要理解的是:术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in this document, unless otherwise stated, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc., are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。In this document, the terms "comprises", "comprising" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further limitations. The elements defined by the sentence "comprising a ..." do not exclude the presence of other identical elements in the process, method, article or device comprising the elements.
可调整焊接角度的焊接夹具,如图1-3所示,包括固定座3、两个同心设置并与固定座3固连的圆环Ⅰ1和圆环Ⅱ2以及与圆环Ⅰ1和圆环Ⅱ2位置可调式固定连接的活动座4,所述固定座3和活动座4的支撑面与圆环Ⅰ1和圆环Ⅱ2相切,且两个焊接件5分别放置于固定座3和活动座4的支撑面上,所述固定座3和活动座4的支撑面上均设有用于分别将两个焊接件5锁紧固定的锁紧固定装置8,并通过调整活动座4支撑面与固定座3支撑面的角度,实现两个焊接件5焊接角度的调节;上述结构中,采用与两个间隔同心设置的圆环Ⅰ1和圆环Ⅱ2固定连接的固定座3和位置可调式固定连连接的活动座4上设置锁紧固定装置8,实现对位于固定座3和活动座4支撑面上的焊接件5锁紧固定,解决了传统焊接方式劳动强度大、焊接效率低且角度调节范围小不便控制的缺陷;A welding fixture with adjustable welding angle, as shown in Fig. 1-3, comprises a fixed seat 3, two circular rings Ⅰ1 and Ⅱ2 which are concentrically arranged and fixedly connected to the fixed seat 3, and a movable seat 4 which is position-adjustably fixedly connected to the circular rings Ⅰ1 and Ⅱ2, the support surfaces of the fixed seat 3 and the movable seat 4 are tangent to the circular rings Ⅰ1 and Ⅱ2, and two welding parts 5 are respectively placed on the support surfaces of the fixed seat 3 and the movable seat 4, the support surfaces of the fixed seat 3 and the movable seat 4 are provided with locking and fixing devices 8 for locking and fixing the two welding parts 5 respectively, and the welding angle of the two welding parts 5 is adjusted by adjusting the angle between the support surface of the movable seat 4 and the support surface of the fixed seat 3; in the above structure, the locking and fixing device 8 is provided on the fixed seat 3 which is fixedly connected to the two circular rings Ⅰ1 and Ⅱ2 which are concentrically arranged at intervals, and the movable seat 4 which is position-adjustably fixedly connected, so as to lock and fix the welding parts 5 located on the support surfaces of the fixed seat 3 and the movable seat 4, thereby solving the defects of the traditional welding method, such as high labor intensity, low welding efficiency, small angle adjustment range and inconvenient control;
锁紧固定装置8的具体结构如下:所述锁紧固定装置8包括L型板8-1和手轮螺栓8-2,所述L型板8-1的竖直板与支撑面相互垂直并固连,且手轮螺栓8-2与L型板8-1的水平板螺纹连接,并通过旋转调节手轮螺栓8-2由固定于手轮螺栓8-2端部的压板8-3将焊接件5压紧固定;上述结构中,通过在活动座4和固定座3的支撑面上设置锁紧固定装置8,实现放置于支撑面上的焊接件5的快速夹紧固定,无需人工手动压紧固定,解放了工作人员的双手,简化角度调节工序;The specific structure of the locking and fixing device 8 is as follows: the locking and fixing device 8 includes an L-shaped plate 8-1 and a handwheel bolt 8-2, the vertical plate of the L-shaped plate 8-1 is perpendicular to and fixed to the supporting surface, and the handwheel bolt 8-2 is threadedly connected to the horizontal plate of the L-shaped plate 8-1, and the welding piece 5 is pressed and fixed by the pressing plate 8-3 fixed to the end of the handwheel bolt 8-2 by rotating the handwheel bolt 8-2; in the above structure, by arranging the locking and fixing device 8 on the supporting surfaces of the movable seat 4 and the fixed seat 3, the welding piece 5 placed on the supporting surface is quickly clamped and fixed, without manual clamping and fixing, freeing the hands of the staff and simplifying the angle adjustment process;
其中,活动座4与圆环Ⅰ1和圆环Ⅱ2位置可调式的固定连接结构如下:所述活动座4内侧拐角处焊接固定有伸入圆环Ⅰ1和圆环Ⅱ2之间间隙的螺杆6,所述圆环Ⅰ1和圆环Ⅱ2内侧设有与螺杆6螺纹固连且外轮廓尺寸大于圆环Ⅰ1和圆环Ⅱ2之间间距的锁紧螺母7,两个所述焊接件5焊接角度的调节通过旋松锁紧螺母7移动活动座4进行调节;具体的,所述活动座4和固定座3均采用角铁;具体的,所述圆环Ⅰ1和圆环Ⅱ2上设有用于显示活动座4与固定座3支撑面空间夹角的角度刻线;上述结构中,采用固定于活动座4内部拐角位置的螺栓6和外轮廓尺寸大于圆环Ⅰ1和圆环Ⅱ2间隔距离的锁紧螺母7结构,通过沿圆环Ⅰ1和圆环Ⅱ2之间的距离移动活动座4至合适位置并旋紧锁紧螺母7后,实现活动座4与固定座3支撑面空间角度的快速调节,调节方便快捷,省时省力;Among them, the movable seat 4 and the ring Ⅰ1 and the ring Ⅱ2 have an adjustable fixed connection structure as follows: a screw 6 extending into the gap between the ring Ⅰ1 and the ring Ⅱ2 is welded and fixed at the inner corner of the movable seat 4, and the inner sides of the rings Ⅰ1 and Ⅱ2 are provided with a locking nut 7 which is threadedly fixed to the screw 6 and has an outer contour size larger than the distance between the rings Ⅰ1 and Ⅱ2. The welding angle of the two welded parts 5 is adjusted by loosening the locking nut 7 and moving the movable seat 4; specifically, the movable seat 4 and the fixed seat 3 are both made of angle iron ; Specifically, the circular rings Ⅰ1 and Ⅱ2 are provided with angle engraved lines for displaying the spatial angle between the movable seat 4 and the support surface of the fixed seat 3; in the above structure, a bolt 6 fixed to the inner corner position of the movable seat 4 and a locking nut 7 having an outer contour size larger than the spacing distance between the circular rings Ⅰ1 and Ⅱ2 are used. By moving the movable seat 4 to a suitable position along the distance between the circular rings Ⅰ1 and Ⅱ2 and tightening the locking nut 7, the spatial angle between the movable seat 4 and the support surface of the fixed seat 3 can be quickly adjusted, which is convenient and fast, saving time and effort;
使用时,旋转固定座3上的手轮螺栓8-2至压板8-3上移,将一个焊接件5放置于固定座3的支撑面上,旋转手轮螺栓8-2至压板8-3将该焊接件5压紧固定;旋松锁紧螺母7,移动活动座4,此时,螺栓6在圆环Ⅰ1和圆环Ⅱ2之间的缝隙中滑动,活动座4移动至与固定座3的支撑面空间夹角与两个焊接件5的焊接夹角一致后,旋紧锁紧螺母7,接着旋转活动座4上的手轮螺栓8-2至压板8-3上移,将另外一个焊接件5放置于活动座4的支撑面上,并调整另外一个焊接件5,从而使两个焊接件5接茬端至焊接位,旋紧手轮螺栓8-2将另外一个焊接件5压紧固定,并对两个焊接件5的夹角进行复检确定,复检角度与焊接角度相同时,即可施焊,否则,通过锁紧螺母7调整活动座4至焊接角度后焊接,即完成一次焊接施工。When in use, rotate the handwheel bolt 8-2 on the fixed seat 3 to move the pressure plate 8-3 upward, place a welding part 5 on the supporting surface of the fixed seat 3, rotate the handwheel bolt 8-2 to the pressure plate 8-3 to press and fix the welding part 5; loosen the locking nut 7 and move the movable seat 4. At this time, the bolt 6 slides in the gap between the ring Ⅰ1 and the ring Ⅱ2. After the movable seat 4 moves to the space angle between the supporting surface of the fixed seat 3 and the welding angle of the two welding parts 5, tighten the locking nut 7, and then rotate the handwheel bolt 8-2 on the movable seat 4 to move the pressure plate 8-3 upward, place another welding part 5 on the supporting surface of the movable seat 4, and adjust the other welding part 5, so that the joint ends of the two welding parts 5 are at the welding position, tighten the handwheel bolt 8-2 to press and fix the other welding part 5, and re-check and determine the angle between the two welding parts 5. When the re-checked angle is the same as the welding angle, welding can be performed. Otherwise, the movable seat 4 is adjusted to the welding angle by the locking nut 7, and then welding is completed.
本技术方案在使用时,也可将活动座4移动至与固定座3对称位置,即活动座4和固定座3的支撑面位于同一平面上,这样,在两个焊接件5端头对接焊时,可自动找正,实现两个焊接件5固连为一根直线,结构简单,操作方便,角度调节范围大,无需工作人员手动调节固定,大大降低了劳动强度,提高焊接精度和一致性,满足两个截面尺寸不同的焊接锁紧要求,使用价值高。When the present technical solution is in use, the movable seat 4 can also be moved to a symmetrical position with the fixed seat 3, that is, the supporting surfaces of the movable seat 4 and the fixed seat 3 are located on the same plane. In this way, when the ends of the two welding parts 5 are butt-welded, they can be automatically aligned to achieve the two welding parts 5 being fixedly connected into a straight line. The structure is simple, the operation is convenient, the angle adjustment range is large, and there is no need for manual adjustment and fixation by the staff, which greatly reduces the labor intensity, improves the welding accuracy and consistency, meets the welding locking requirements of two welding parts with different cross-sectional sizes, and has high use value.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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| CN118848401A (en) * | 2024-09-23 | 2024-10-29 | 上海建工四建集团有限公司 | Auxiliary fixing device and method for oblique sleeve welding |
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| CN118848401A (en) * | 2024-09-23 | 2024-10-29 | 上海建工四建集团有限公司 | Auxiliary fixing device and method for oblique sleeve welding |
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