CN221287521U - System for utilize generator tail gas to heat material - Google Patents
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- CN221287521U CN221287521U CN202322752290.2U CN202322752290U CN221287521U CN 221287521 U CN221287521 U CN 221287521U CN 202322752290 U CN202322752290 U CN 202322752290U CN 221287521 U CN221287521 U CN 221287521U
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- 238000003756 stirring Methods 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract 3
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000000855 fermentation Methods 0.000 abstract description 5
- 238000010248 power generation Methods 0.000 abstract description 5
- 238000010992 reflux Methods 0.000 description 14
- 238000002360 preparation method Methods 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及沼气发电技术领域,具体是一种利用发电机尾气对物料进行加热的系统。The utility model relates to the technical field of biogas power generation, in particular to a system for heating materials by utilizing tail gas from a generator.
背景技术Background technique
沼气燃烧发电是随着大型沼气池建设和沼气综合利用的不断发展而出现的一项沼气利用技术,它将厌氧发酵处理产生的沼气用于发动机上,并装有综合发电装置,以产生电能和热能,沼气发电具有创效、节能、安全和环保等特点,是一种分布广泛且价廉的分布式能源。Biogas combustion power generation is a biogas utilization technology that has emerged with the continuous development of large-scale biogas digesters and comprehensive biogas utilization. It uses the biogas produced by anaerobic fermentation treatment on the engine and is equipped with a comprehensive power generation device to generate electricity and heat energy. Biogas power generation has the characteristics of efficiency, energy saving, safety and environmental protection. It is a widely distributed and inexpensive distributed energy source.
在北方冬季温度普遍低于0℃,对沼气的厌氧发酵是一个持续的考验,如何保证冬季厌氧温度是一个始终面对的问题,那么在厌氧进料之前对低温物料进行预升温就是一种必要的手段。为此,我们提供了一种利用发电机尾气对物料进行加热的系统解决以上问题。In the north, the temperature is generally below 0℃ in winter, which is a constant test for the anaerobic fermentation of biogas. How to ensure the anaerobic temperature in winter is a problem that we always face. Therefore, it is necessary to preheat the low-temperature materials before anaerobic feeding. To this end, we provide a system that uses the exhaust gas of the generator to heat the materials to solve the above problems.
实用新型内容Utility Model Content
一)解决的技术问题1) Technical issues solved
本实用新型的目的就是为了弥补现有技术的不足,提供了一种利用发电机尾气对物料进行加热的系统。The purpose of the utility model is to make up for the deficiencies of the prior art and provide a system for heating materials by utilizing the tail gas of a generator.
二)技术方案2) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种利用发电机尾气对物料进行加热的系统,包括烟囱、预料罐、高压风机,所述烟囱上固定连通有进风管,所述高压风机的输入端固定连通于烟囱上,所述高压风机的输出端设置有用于对预料罐内多点送气的送气组件,所述送气组件包括固定连通于高压风机输出端的汇集箱,所述汇集箱上安装有温度监控器和压力监控器,所述汇集箱上固定连通有等距排列的分流管,所述分流管的一端贯穿预料罐并延伸至预料罐的内部,所述分流管上安装有蝶阀。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a system for heating materials by utilizing the exhaust gas of a generator, comprising a chimney, a feed tank, and a high-pressure fan, wherein the chimney is fixedly connected with an air inlet pipe, the input end of the high-pressure fan is fixedly connected with the chimney, the output end of the high-pressure fan is provided with an air supply assembly for supplying air to multiple points in the feed tank, the air supply assembly comprises a collecting box fixedly connected with the output end of the high-pressure fan, a temperature monitor and a pressure monitor are installed on the collecting box, the collecting box is fixedly connected with equidistantly arranged shunt pipes, one end of the shunt pipes passes through the feed tank and extends to the interior of the feed tank, and a butterfly valve is installed on the shunt pipes.
所述预料罐上固定连通有进料管和排料管,且进料管位于所述排料管的上方,所述预料罐上设置有用于对预料罐内物料搅拌的搅拌组件,所述搅拌组件内包括固定连接于预料罐上的调速电机,所述调速电机输出转轴贯穿预料罐并安装有转板,所述转板上转动连接有旋转杆,所述旋转杆上固定连接有齿轮和搅拌杆,所述搅拌组件内还包括固定连接于预料罐内顶壁的圆环,所述圆环的内壁固定连接有齿牙,且齿牙与所述齿轮相啮合。A feed pipe and a discharge pipe are fixedly connected to the preparation tank, and the feed pipe is located above the discharge pipe. A stirring assembly for stirring the material in the preparation tank is provided on the preparation tank, and the stirring assembly includes a speed regulating motor fixedly connected to the preparation tank, and the output shaft of the speed regulating motor passes through the preparation tank and is equipped with a rotating plate, a rotating rod is rotatably connected to the rotating plate, a gear and a stirring rod are fixedly connected to the rotating rod, and the stirring assembly also includes a circular ring fixedly connected to the top wall of the preparation tank, the inner wall of the circular ring is fixedly connected with teeth, and the teeth mesh with the gear.
所述预料罐上还设置有用于将气体回流至烟囱内的回流组件,所述回流组件包括固定连接于预料罐底部的回流管,所述回流管远离预料罐的一端与烟囱固定连通,所述回流管上安装有过滤器。The feed tank is also provided with a reflux assembly for returning gas to the chimney. The reflux assembly includes a reflux pipe fixedly connected to the bottom of the feed tank. One end of the reflux pipe away from the feed tank is fixedly connected to the chimney. A filter is installed on the reflux pipe.
三)有益效果:3) Beneficial effects:
与现有技术相比,该利用发电机尾气对物料进行加热的系统具备如下有益效果:Compared with the prior art, the system for heating materials using generator exhaust gas has the following beneficial effects:
本实用新型通过高压风机、送气组件、搅拌组件和回流组件之间的配合设置,利用高压风机将烟囱内尾气通过送气组件送入预料罐内多个位置,使得尾气可在预料罐内多位置对物料进行加热,还使搅拌组件对预料罐内物料进行搅拌,提升物料在预料罐内的流动性,进而提升物料的加热效率,再利用回流组件将散热后的尾气回流至烟囱的内部进行排放,能够对发电机尾气内的热量进行充分利用,使得物料在冬季仍可具备一个合适的厌氧温度,进而提升物料的厌氧发酵效率。The utility model uses a high-pressure fan, an air supply component, a stirring component and a reflux component to coordinately arrange the exhaust gas in the chimney through the air supply component, so that the exhaust gas can heat the material at multiple positions in the anticipation tank, and the stirring component can stir the material in the anticipation tank to improve the fluidity of the material in the anticipation tank, thereby improving the heating efficiency of the material, and then uses the reflux component to return the exhaust gas after heat dissipation to the inside of the chimney for discharge, which can fully utilize the heat in the generator exhaust gas, so that the material can still have a suitable anaerobic temperature in winter, thereby improving the anaerobic fermentation efficiency of the material.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型图1中A处结构的放大示意图。FIG. 2 is an enlarged schematic diagram of the structure at point A in FIG. 1 of the present invention.
图中:1、烟囱;2、预料罐;3、进风管;4、高压风机;5、汇集箱;6、温度监控器;7、压力监控器;8、分流管;9、蝶阀;10、回流管;11、过滤器;12、调速电机;13、进料管;14、排料管;15、圆环;16、齿牙;17、转板;18、旋转杆;19、齿轮;20、搅拌杆。In the figure: 1. Chimney; 2. Pre-heating tank; 3. Air inlet pipe; 4. High-pressure fan; 5. Collection box; 6. Temperature monitor; 7. Pressure monitor; 8. Diverter pipe; 9. Butterfly valve; 10. Return pipe; 11. Filter; 12. Speed regulating motor; 13. Feed pipe; 14. Discharge pipe; 15. Ring; 16. Teeth; 17. Turn plate; 18. Rotating rod; 19. Gear; 20. Stirring rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1-2所示,本实用新型提供一种技术方案:一种利用发电机尾气对物料进行加热的系统,包括烟囱1、预料罐2、高压风机4,烟囱1上固定连通有进风管3,通过进风管3能够对沼气发电机运作时产生的尾气排放至烟囱1内,高压风机4的输入端固定连通于烟囱1上,高压风机4与烟囱1的连接处与进风管3相对,可直接将尾气吸入至高压风机4的内部,高压风机4的输出端设置有用于对预料罐2内多点送气的送气组件。As shown in Figures 1-2, the utility model provides a technical solution: a system for heating materials using the exhaust gas of a generator, comprising a chimney 1, a feed tank 2, and a high-pressure fan 4. The chimney 1 is fixedly connected with an air inlet pipe 3, and the exhaust gas generated during the operation of the biogas generator can be discharged into the chimney 1 through the air inlet pipe 3. The input end of the high-pressure fan 4 is fixedly connected to the chimney 1, and the connection between the high-pressure fan 4 and the chimney 1 is opposite to the air inlet pipe 3, so that the exhaust gas can be directly sucked into the interior of the high-pressure fan 4. The output end of the high-pressure fan 4 is provided with an air supply component for supplying air to multiple points in the feed tank 2.
送气组件包括固定连通于高压风机4输出端的汇集箱5,汇集箱5上安装有温度监控器6和压力监控器7,温度监控器6能够对汇集箱5内尾气的压力和温度进行监控,汇集箱5上固定连通有等距排列的分流管8,分流管8的一端贯穿预料罐2并延伸至预料罐2的内部,分流管8上安装有蝶阀9,通过蝶阀9能够对分流管8内尾气的流通状态进行控制。The air supply component includes a collecting box 5 fixedly connected to the output end of the high-pressure blower 4, and a temperature monitor 6 and a pressure monitor 7 are installed on the collecting box 5. The temperature monitor 6 can monitor the pressure and temperature of the exhaust gas in the collecting box 5. The collecting box 5 is fixedly connected with equidistantly arranged diverter pipes 8, one end of the diverter pipe 8 passes through the feed tank 2 and extends to the interior of the feed tank 2. A butterfly valve 9 is installed on the diverter pipe 8, and the flow state of the exhaust gas in the diverter pipe 8 can be controlled by the butterfly valve 9.
预料罐2上固定连通有进料管13和排料管14,且进料管13位于排料管14的上方,通过进料管13完成对预料罐2内的送料,而通过排料管14可完成对预料罐2内物料的排料,预料罐2上设置有用于对预料罐2内物料搅拌的搅拌组件,搅拌组件内包括固定连接于预料罐2上的调速电机12,调速电机12输出转轴贯穿预料罐2并安装有转板17,转板17上转动连接有旋转杆18,旋转杆18上固定连接有齿轮19和搅拌杆20,搅拌组件内还包括固定连接于预料罐2内顶壁的圆环15,圆环15的内壁固定连接有齿牙16,且齿牙16与齿轮19相啮合,通过调速电机12的输出转轴带动转板17旋转,并在齿牙16和齿轮19的作用下,能够使转板17带动旋转杆18圆周旋转时,同时使旋转杆18进行自旋转,进而能够使搅拌杆20对物料进行充分搅拌。The feed pipe 13 and the discharge pipe 14 are fixedly connected to the feed tank 2, and the feed pipe 13 is located above the discharge pipe 14. The feed into the feed tank 2 is completed through the feed pipe 13, and the discharge of the material in the feed tank 2 can be completed through the discharge pipe 14. The feed tank 2 is provided with a stirring assembly for stirring the material in the feed tank 2. The stirring assembly includes a speed regulating motor 12 fixedly connected to the feed tank 2. The output shaft of the speed regulating motor 12 passes through the feed tank 2 and is installed with a rotating plate 17. The rotating plate 17 is rotatably connected with a rotating rod 18. The rotating rod 18 is fixedly connected with a gear 19 and a stirring rod 20. The stirring assembly also includes a ring 15 fixedly connected to the inner top wall of the feed tank 2. The inner wall of the ring 15 is fixedly connected with teeth 16, and the teeth 16 are meshed with the gear 19. The rotating plate 17 is driven to rotate by the output shaft of the speed regulating motor 12. Under the action of the teeth 16 and the gear 19, the rotating plate 17 can drive the rotating rod 18 to rotate in a circle, and at the same time, the rotating rod 18 can rotate by itself, so that the stirring rod 20 can fully stir the material.
预料罐2上还设置有用于将气体回流至烟囱1内的回流组件,回流组件包括固定连接于预料罐2底部的回流管10,回流管10远离预料罐2的一端与烟囱1固定连通,回流管10上安装有过滤器11,回流管10能够将预料罐2内散热后的尾气再次回流至烟囱1的内部,而利用过滤器11能够对尾气中夹杂的物料残渣进行过滤分离。The feed tank 2 is also provided with a reflux component for returning the gas to the chimney 1. The reflux component includes a reflux pipe 10 fixedly connected to the bottom of the feed tank 2. The end of the reflux pipe 10 away from the feed tank 2 is fixedly connected to the chimney 1. A filter 11 is installed on the reflux pipe 10. The reflux pipe 10 can return the exhaust gas after heat dissipation in the feed tank 2 to the inside of the chimney 1 again, and the filter 11 can filter and separate the material residues mixed in the exhaust gas.
工作原理:首先,通过进料管13将物料倒入至预料罐2的内部,然后,启动高压风机4,将烟囱1年内发电机尾气输送至汇集箱5内,并在分流管8的作用下,将尾气多点输送至预料罐2的内部,同时,启动调速电机12,使调速电机12的输出转轴带动转板17旋转,并在齿牙16和齿轮19的作用下,能够使转板17带动旋转杆18圆周旋转时,同时使旋转杆18进行自旋转,进而能够使搅拌杆20对物料进行充分搅拌,能够加快物料的加热效率,最后,回流管10能够将预料罐2内散热后的尾气再次回流至烟囱1的内部,而利用过滤器11能够对尾气中夹杂的物料残渣进行过滤分离,能够对发电机尾气内的热量进行充分利用,使得物料在冬季仍可具备一个合适的厌氧温度,进而提升物料的厌氧发酵效率。Working principle: First, pour the material into the inside of the feed tank 2 through the feed pipe 13, then start the high-pressure fan 4 to transport the generator exhaust gas within the chimney to the collecting box 5, and under the action of the diversion pipe 8, the exhaust gas is transported to the inside of the feed tank 2 at multiple points, and at the same time, start the speed regulating motor 12, so that the output shaft of the speed regulating motor 12 drives the rotating plate 17 to rotate, and under the action of the teeth 16 and the gear 19, the rotating plate 17 can drive the rotating rod 18 to rotate in a circle, and at the same time, the rotating rod 18 can self-rotate, so that the stirring rod 20 can fully stir the material, which can speed up the heating efficiency of the material, and finally, the reflux pipe 10 can return the exhaust gas after heat dissipation in the feed tank 2 to the inside of the chimney 1 again, and the filter 11 can filter and separate the material residue mixed in the exhaust gas, and can make full use of the heat in the generator exhaust gas, so that the material can still have a suitable anaerobic temperature in winter, thereby improving the anaerobic fermentation efficiency of the material.
需要说明的是,在本文中,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“固设”、“安装”、“相连”、“连接”应做广义理解,例如,“安装”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是机械连接,也可以是电连接;“连接”可以是直接相连,也可以通过中间媒介间接相连,也可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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| CN202322752290.2U CN221287521U (en) | 2023-10-13 | 2023-10-13 | System for utilize generator tail gas to heat material |
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