CN221250735U - Leveling system for vehicle power exchange - Google Patents

Leveling system for vehicle power exchange Download PDF

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CN221250735U
CN221250735U CN202323561659.8U CN202323561659U CN221250735U CN 221250735 U CN221250735 U CN 221250735U CN 202323561659 U CN202323561659 U CN 202323561659U CN 221250735 U CN221250735 U CN 221250735U
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rear wheel
lifting
battery
centering
vehicle
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汪国康
张森
蔡建文
沈峰
喻道军
陆智尧
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SAIC Motor Corp Ltd
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SAIC Motor Corp Ltd
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Abstract

The utility model discloses a leveling system for vehicle power changing, which comprises a V-shaped groove, a battery detaching mechanism, a rear wheel roller and a rear wheel centering lifting mechanism. The V-shaped groove is used for placing the front wheel of the vehicle, the battery disassembling mechanism is used for disassembling and assembling a battery pack of the vehicle above the battery disassembling mechanism, the rear wheel roller is used for placing the rear wheel of the vehicle, and the rear wheel centering lifting mechanism is used for adjusting the position of the rear wheel. Based on the above, when the vehicle is powered on, the lifting mode is controlled by the rear wheel centering lifting mechanism, so that the height of the rear wheel part of the vehicle is adjusted, and the height difference between the first end of the battery pack and the second end of the battery pack meets the power on condition. Compared with the related art, the vehicle body is not required to be lifted, is compatible with various vehicles, has higher compatibility and expansibility, and is beneficial to improving the utilization rate of the power exchange station resources. Meanwhile, the lifting of the rear wheel part of the vehicle is controlled, so that the leveling is simpler, and the leveling efficiency is improved.

Description

一种车辆换电的调平系统A leveling system for vehicle battery replacement

技术领域Technical Field

本实用新型涉及车辆换电技术领域,特别是涉及一种车辆换电的调平系统。The utility model relates to the technical field of vehicle battery replacement, in particular to a leveling system for vehicle battery replacement.

背景技术Background technique

随着新能源汽车换电技术的发展,装配电池包的车辆越来越多,其中,电池包可以为车辆提供动力,以满足车辆行驶的动力需求。With the development of new energy vehicle battery replacement technology, more and more vehicles are equipped with battery packs. The battery packs can provide power for the vehicles to meet the power requirements of the vehicles.

在实际应用中,电池包是有使用寿命限制的,对此,电池包需要进行更换、检修等。通常,会在车辆换电站进行换电,为了便于对车辆的电池包进行拆卸、装配,需对车辆进行调平,以保障拆卸装置定位的准确性。如何有效快速的调平车身,已经成为换电设备厂商普遍关注的问题。目前市场上的换电站普遍选用车身举升装置,通过举升、或举平车身的方式来达到调平车身的目的。此类举升装置对用户体验不友好,一方面存在因举升失效而产生的安全风险,另外一方面,此类举升装置会不便于维护,生产及运营成本普遍较高。通过举升或举平的方式调平车身时,车身下方必须有相应的托举点,所以举车身的方案无法满足非承载式车身的换电需求。对于不同承载式车身的不同托举位置而言,举车身方案的兼容性及可拓展性较差,更新迭代较为困难,容易造成换电站资源浪费。In actual applications, the battery pack has a limited service life, so the battery pack needs to be replaced, repaired, etc. Usually, the battery is replaced at a vehicle swap station. In order to facilitate the disassembly and assembly of the vehicle's battery pack, the vehicle needs to be leveled to ensure the accuracy of the positioning of the disassembly device. How to effectively and quickly level the vehicle body has become a common concern of battery swap equipment manufacturers. At present, battery swap stations on the market generally use body lifting devices to achieve the purpose of leveling the vehicle body by lifting or leveling the vehicle body. Such lifting devices are not user-friendly. On the one hand, there are safety risks caused by lifting failure. On the other hand, such lifting devices are not easy to maintain, and the production and operation costs are generally high. When leveling the vehicle body by lifting or leveling, there must be corresponding lifting points under the vehicle body, so the lifting body solution cannot meet the battery replacement needs of non-load-bearing vehicles. For different lifting positions of different load-bearing vehicles, the compatibility and scalability of the lifting body solution are poor, and it is difficult to update and iterate, which easily leads to waste of resources in the swap station.

由此可见,如何提高车辆换电时的调平效率有着重要意义。It can be seen that how to improve the leveling efficiency during vehicle battery replacement is of great significance.

实用新型内容Utility Model Content

为了解决上述技术问题,本实用新型提供了一种车辆换电的调平系统,能够提升车辆换电时的调平效率。In order to solve the above technical problems, the utility model provides a leveling system for vehicle battery replacement, which can improve the leveling efficiency during vehicle battery replacement.

本实用新型实施例公开了如下技术方案:The utility model embodiment discloses the following technical solution:

一方面,本实用新型实施例提供了一种车辆换电的调平系统,所述系统包括:On the one hand, an embodiment of the utility model provides a vehicle battery replacement leveling system, the system comprising:

V型槽,用于放置车辆的前轮;V-shaped grooves for placing the front wheels of the vehicle;

电池拆卸机构,用于对位于所述电池拆卸机构上方的所述车辆的电池包进行拆装;A battery disassembly mechanism, used for disassembling and assembling a battery pack of the vehicle located above the battery disassembly mechanism;

后轮滚筒,用于放置所述车辆的后轮;a rear wheel roller for placing the rear wheels of the vehicle;

后轮对中举升机构,用于对所述后轮进行位置调整;A rear wheel centering lifting mechanism, used for adjusting the position of the rear wheel;

其中,所述电池拆卸机构的第一端与所述V型槽相邻,所述电池拆卸机构的第二端与所述后轮对中举升机构相邻,在对所述后轮进行位置调整的过程中,所述后轮对中举升机构控制升降以带动所述后轮滚筒升降,使得所述电池包的第一端和所述电池包的第二端之间的高度差满足换电条件,所述电池包的第一端位于所述电池拆卸机构的第一端上方,所述电池包的第二端位于所述电池拆卸机构的第二端上方。Among them, the first end of the battery removal mechanism is adjacent to the V-shaped groove, and the second end of the battery removal mechanism is adjacent to the rear wheel centering lifting mechanism. In the process of adjusting the position of the rear wheel, the rear wheel centering lifting mechanism controls the lifting to drive the rear wheel roller to lift and lower, so that the height difference between the first end of the battery pack and the second end of the battery pack meets the battery replacement conditions, and the first end of the battery pack is located above the first end of the battery removal mechanism, and the second end of the battery pack is located above the second end of the battery removal mechanism.

由上述方案可以看出,车辆换电的调平系统可以包括V型槽、电池拆卸机构、后轮滚筒和后轮对中举升机构。具体的,V型槽可以用于放置车辆的前轮,电池拆卸机构可以用于对位于电池拆卸机构上方的车辆的电池包进行拆装,后轮滚筒可以用于放置车辆的后轮,后轮对中举升机构可以用于对后轮进行位置调整。其中,电池拆卸机构的第一端与V型槽相邻,电池拆卸机构的第二端与后轮对中举升机构相邻,在对后轮进行位置调整的过程中,后轮对中举升机构控制升降以带动后轮滚筒升降,使得电池包的第一端和电池包的第二端之间的高度差满足换电条件,电池包的第一端位于电池拆卸机构的第一端上方,电池包的第二端位于电池拆卸机构的第二端上方。基于此,在车辆换电时,只需将车辆的前轮置于V型槽、车辆的后轮置于后轮滚筒、车辆的电池包置于电池拆卸机构上方,通过后轮对中举升机构控制升降的方式,实现对车辆后轮部分的高度的调节,最终使得电池包的两端高度差满足换电条件,当满足换电条件后,便可以对电池包进行拆装。相较于相关技术,不再需要对车辆整个车身进行托举,兼容各种车辆,具有更高的兼容性与可拓展性,有利于提高换电站资源的利用率。同时,通过控制车辆后轮部分的升降,使得调平更加简单,有利于提高调平效率。It can be seen from the above scheme that the leveling system for vehicle battery replacement may include a V-groove, a battery removal mechanism, a rear wheel roller, and a rear wheel centering lifting mechanism. Specifically, the V-groove can be used to place the front wheel of the vehicle, the battery removal mechanism can be used to disassemble and assemble the battery pack of the vehicle located above the battery removal mechanism, the rear wheel roller can be used to place the rear wheel of the vehicle, and the rear wheel centering lifting mechanism can be used to adjust the position of the rear wheel. Among them, the first end of the battery removal mechanism is adjacent to the V-groove, and the second end of the battery removal mechanism is adjacent to the rear wheel centering lifting mechanism. In the process of adjusting the position of the rear wheel, the rear wheel centering lifting mechanism controls the lifting to drive the rear wheel roller to lift and lower, so that the height difference between the first end of the battery pack and the second end of the battery pack meets the battery replacement conditions, and the first end of the battery pack is located above the first end of the battery removal mechanism, and the second end of the battery pack is located above the second end of the battery removal mechanism. Based on this, when the vehicle is replaced with a battery, it is only necessary to place the front wheels of the vehicle in the V-groove, the rear wheels of the vehicle on the rear wheel rollers, and the battery pack of the vehicle on top of the battery removal mechanism. The height of the rear wheel part of the vehicle is adjusted by controlling the lifting and lowering through the rear wheel centering lifting mechanism. Finally, the height difference between the two ends of the battery pack meets the battery replacement conditions. When the battery replacement conditions are met, the battery pack can be disassembled and assembled. Compared with related technologies, it is no longer necessary to lift the entire vehicle body, and it is compatible with various vehicles. It has higher compatibility and scalability, which is conducive to improving the utilization rate of battery replacement station resources. At the same time, by controlling the lifting and lowering of the rear wheel part of the vehicle, leveling is simpler, which is conducive to improving leveling efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the utility model or related technologies, the drawings required for use in the embodiments or related technical descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本实用新型实施例提供的一种车辆换电的调平系统的俯视图;FIG1 is a top view of a vehicle battery replacement leveling system provided by an embodiment of the utility model;

图2为本实用新型实施例提供的一种后轮对中举升机构的第一侧视图;FIG2 is a first side view of a rear wheel centering lifting mechanism provided by an embodiment of the utility model;

图3为本实用新型实施例提供的一种后轮对中举升机构的第二侧视图。FIG3 is a second side view of a rear wheel centering lifting mechanism provided by an embodiment of the utility model.

其中,图1-图3中的附图标记说明如下:The reference numerals in Figures 1 to 3 are described as follows:

在图1中,1-1换电通道、1-2V型槽、1-3第一测距点、1-4电池拆卸机构、1-5第二测距点、1-6后轮滚筒、以及1-7后轮对中举升机构;In Figure 1, 1-1 is a battery exchange channel, 1-2 is a V-shaped slot, 1-3 is a first distance measurement point, 1-4 is a battery removal mechanism, 1-5 is a second distance measurement point, 1-6 is a rear wheel roller, and 1-7 is a rear wheel centering lifting mechanism;

在图2中,2-1后轮对中机构、以及2-2后轮举升机构;In Fig. 2, 2-1 is a rear wheel centering mechanism, and 2-2 is a rear wheel lifting mechanism;

在图3中,3-1对中电机、3-2防坠立柱、3-3举升电机、3-4举升丝杆传动组件、3-5举升斜坡组件、3-6斜坡滚轮组件、3-7固定板、3-8举升剪刀叉组件、以及3-9对中推杆组件。In Figure 3, 3-1 is the centering motor, 3-2 is the anti-fall column, 3-3 is the lifting motor, 3-4 is the lifting screw transmission assembly, 3-5 is the lifting ramp assembly, 3-6 is the ramp roller assembly, 3-7 is the fixing plate, 3-8 is the lifting scissors fork assembly, and 3-9 is the centering push rod assembly.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本实用新型方案,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

具体通过如下实施例进行说明:The specific examples are as follows:

本实用新型实施例提供的一种车辆换电的调平系统,所述系统可以包括V型槽、电池拆卸机构、后轮滚筒和后轮对中举升机构。具体可以参见图1所示,图1为本实用新型实施例提供的一种车辆换电的调平系统的俯视图,具体的:The present utility model provides a vehicle battery replacement leveling system, which may include a V-shaped groove, a battery removal mechanism, a rear wheel roller, and a rear wheel centering lifting mechanism. For details, please refer to FIG. 1, which is a top view of a vehicle battery replacement leveling system provided by the present utility model embodiment, specifically:

V型槽,可以用于放置车辆的前轮;V-shaped grooves can be used to place the front wheels of the vehicle;

电池拆卸机构,可以用于对位于电池拆卸机构上方的车辆的电池包进行拆装;A battery removal mechanism, which can be used to remove and install a battery pack of a vehicle located above the battery removal mechanism;

后轮滚筒,可以用于放置车辆的后轮;Rear wheel rollers, which can be used to place the rear wheels of the vehicle;

后轮对中举升机构,可以用于对后轮进行位置调整。The rear wheel centering lifting mechanism can be used to adjust the position of the rear wheels.

其中,电池拆卸机构的第一端与V型槽相邻,电池拆卸机构的第二端与后轮对中举升机构相邻,在对后轮进行位置调整的过程中,后轮对中举升机构控制升降以带动后轮滚筒升降,使得电池包的第一端和电池包的第二端之间的高度差满足换电条件,电池包的第一端位于电池拆卸机构的第一端上方,电池包的第二端位于电池拆卸机构的第二端上方。Among them, the first end of the battery removal mechanism is adjacent to the V-groove, and the second end of the battery removal mechanism is adjacent to the rear wheel centering lifting mechanism. In the process of adjusting the position of the rear wheel, the rear wheel centering lifting mechanism controls the lifting to drive the rear wheel roller to lift and lower, so that the height difference between the first end of the battery pack and the second end of the battery pack meets the battery replacement conditions, and the first end of the battery pack is located above the first end of the battery removal mechanism, and the second end of the battery pack is located above the second end of the battery removal mechanism.

在实际应用中,换电条件用于指示能够进行电池包的拆装时的高度差阈值,具体可以根据实际情况设置,例如,可以设置为高度差小于或等于0.5mm即为高度差满足换电条件。In actual applications, the battery replacement condition is used to indicate the height difference threshold when the battery pack can be disassembled and assembled. It can be set according to actual conditions. For example, it can be set to a height difference less than or equal to 0.5mm, which means that the height difference meets the battery replacement condition.

即,当车辆需要换电时,车辆驶进换电站后,可以控制车辆运动到该系统上方,具体可以是前轮置于V型槽、后轮置于后轮滚筒,电池包的两端分别位于电池拆卸机构的两端上方。为了便于对电池包进行拆装,需要进行调平。That is, when the vehicle needs to be replaced, after the vehicle enters the battery replacement station, the vehicle can be controlled to move above the system, specifically, the front wheels can be placed in the V-shaped groove, the rear wheels can be placed on the rear wheel rollers, and the two ends of the battery pack are respectively located above the two ends of the battery removal mechanism. In order to facilitate the disassembly and assembly of the battery pack, leveling is required.

在实际应用中,不同的车辆对应的轴距可能不同,其中,轴距可以是指车辆的前轮与后轮之间的距离,以及不同的车辆,两个前轮之间的距离、两个后轮之间的距离也都可能是不同的。此外,在一些场景中,电池包在车辆中的位置也可能是不同的,例如,两辆车的轴距相同,但是二者的电池包在车身的前后位置可能有所差异。而这些距离以及差异会影响车辆的电池包是否位于电池拆卸机构的上方,从而影响电池包的拆装。故,换电时的调平可以区分三个方向分别进行,具体的:In actual applications, different vehicles may have different corresponding wheelbases, where the wheelbase may refer to the distance between the front and rear wheels of the vehicle, and the distance between the two front wheels and the distance between the two rear wheels may also be different for different vehicles. In addition, in some scenarios, the position of the battery pack in the vehicle may also be different. For example, the wheelbase of two vehicles is the same, but the front and rear positions of their battery packs may be different. These distances and differences will affect whether the vehicle's battery pack is located above the battery removal mechanism, thereby affecting the disassembly and assembly of the battery pack. Therefore, leveling during battery replacement can be performed in three directions, specifically:

前述的V型槽,还可以用于对前轮在第一方向上的位置进行调整,其中,第一方向为后轮对中举升机构指向V型槽的方向。例如,第一方向可以参见图1示例中的Y方向,如此,利用V型槽的结构可实现调平系统适应车辆的轴距,更具兼容性。在具体实施时,V型槽通过调节自身在Y方向的位置以适配对应车辆的轴距。对应前述的轴距相同、但电池包在车身的前后位置可能有所差异的情况,也可以基于V型槽的结构在Y方向进行调整,以使得电池包位于电池拆卸机构的上方。The aforementioned V-groove can also be used to adjust the position of the front wheel in the first direction, wherein the first direction is the direction in which the rear wheel centering lifting mechanism points to the V-groove. For example, the first direction can refer to the Y direction in the example of Figure 1. In this way, the structure of the V-groove can be used to realize the leveling system to adapt to the wheelbase of the vehicle, which is more compatible. In specific implementation, the V-groove adjusts its position in the Y direction to adapt to the wheelbase of the corresponding vehicle. Corresponding to the aforementioned situation where the wheelbase is the same but the front and rear positions of the battery pack on the vehicle body may be different, it can also be adjusted in the Y direction based on the structure of the V-groove so that the battery pack is located above the battery removal mechanism.

为了适应车辆的两个前轮之间的距离,保障在换电时车身的稳定性,在一种可能的实现方式中,系统还可以包括前轮对中机构,可以用于对前轮进行夹紧,实现对前轮在第二方向上的位置进行调整。其中,第二方向与第一方向垂直,例如,第二方向可以参见图1示例中的X方向。基于此,实现适应于车辆的前轮之间的距离,通过夹紧前轮保障换电时的车身稳定。In order to adapt to the distance between the two front wheels of the vehicle and ensure the stability of the vehicle body during battery replacement, in one possible implementation, the system may also include a front wheel centering mechanism, which can be used to clamp the front wheels to adjust the position of the front wheels in the second direction. The second direction is perpendicular to the first direction. For example, the second direction can refer to the X direction in the example of Figure 1. Based on this, the distance between the front wheels of the vehicle is adapted, and the stability of the vehicle body during battery replacement is ensured by clamping the front wheels.

同理,可以对车辆的后轮之间的距离进行适配夹紧。具体的,前述的后轮对中举升机构可以包括后轮对中机构和后轮举升机构,其中,后轮对中机构,可以用于对后轮进行夹紧,实现对后轮在第二方向上的位置进行调整。基于此,实现适应于车辆的后轮之间的距离,通过夹紧后轮保障换电时的车身稳定。Similarly, the distance between the rear wheels of the vehicle can be adapted and clamped. Specifically, the aforementioned rear wheel centering and lifting mechanism may include a rear wheel centering mechanism and a rear wheel lifting mechanism, wherein the rear wheel centering mechanism can be used to clamp the rear wheel to adjust the position of the rear wheel in the second direction. Based on this, the distance between the rear wheels of the vehicle can be adapted, and the stability of the vehicle body during battery replacement can be ensured by clamping the rear wheels.

以及,后轮举升机构,位于后轮对中机构的下方,可以用于控制升降,实现对后轮在第三方向上的位置进行调整,使得高度差满足换电条件。其中,第三方向垂直于第一方向和第二方向所在平面。例如,第三方向可以记作Z方向。通常,车身前后可能是不平的,例如由于V型槽的设计、胎压不同等,使得车身整体前倾,导致在第三方向(即Z方向)上,电池包的第二端(即电池包尾端)高于电池包的第一端(即电池包前端)。故需要进行第三方向的调平,具体可以是采用本实用新型提供的后轮举升机构实现的。And, the rear wheel lifting mechanism, located below the rear wheel centering mechanism, can be used to control the lifting and lowering, so as to adjust the position of the rear wheel in the third direction so that the height difference meets the battery replacement conditions. Among them, the third direction is perpendicular to the plane where the first direction and the second direction are located. For example, the third direction can be recorded as the Z direction. Usually, the front and rear of the car body may be uneven. For example, due to the design of the V-groove, different tire pressure, etc., the whole car body tilts forward, resulting in the second end of the battery pack (i.e., the tail end of the battery pack) being higher than the first end of the battery pack (i.e., the front end of the battery pack) in the third direction (i.e., the Z direction). Therefore, leveling in the third direction is required, which can be specifically achieved by adopting the rear wheel lifting mechanism provided by the utility model.

基于此,通过V型槽实现第一方向(即Y方向)的调平,通过对中机构(包括前后轮对中机构)实现第二方向(即X方向)的调平,通过后轮举升机构实现第三方向(即Z方向)的调平,使得电池包位于电池拆卸机构的上方且电池包的两端之间的高度差满足换电条件。Based on this, leveling in the first direction (i.e., Y direction) is achieved through the V-shaped groove, leveling in the second direction (i.e., X direction) is achieved through the centering mechanism (including the front and rear wheel centering mechanism), and leveling in the third direction (i.e., Z direction) is achieved through the rear wheel lifting mechanism, so that the battery pack is located above the battery removal mechanism and the height difference between the two ends of the battery pack meets the battery replacement conditions.

为了更好地理解,本实用新型实施例还提供了一种后轮对中举升机构的第一侧视图,可以参见图2所示。如图2所示,上层结构为后轮对中机构,下层结构为后轮举升机构,即,后轮举升机构可以位于后轮对中机构的下方。在实际应用中,前述的后轮滚筒可以位于后轮对中机构上,从而在后轮举升机构控制升降的过程中,后轮对中机构可以上下升降,带动后轮滚筒上下升降,使得车辆的后轮部分可以上下升降,从而实现对电池包的两端之间的高度差的调节,使其满足换电条件。For better understanding, the embodiment of the utility model also provides a first side view of a rear wheel centering and lifting mechanism, which can be seen in Figure 2. As shown in Figure 2, the upper structure is the rear wheel centering mechanism, and the lower structure is the rear wheel lifting mechanism, that is, the rear wheel lifting mechanism can be located below the rear wheel centering mechanism. In actual applications, the aforementioned rear wheel roller can be located on the rear wheel centering mechanism, so that in the process of the rear wheel lifting mechanism controlling the lifting, the rear wheel centering mechanism can be lifted up and down, driving the rear wheel roller to be lifted up and down, so that the rear wheel part of the vehicle can be lifted up and down, thereby realizing the adjustment of the height difference between the two ends of the battery pack to meet the battery replacement conditions.

为了更好地理解,本实用新型实施例还提供了一种后轮对中举升机构的第二侧视图,可以参见图3所示。首先,为了更好地理解对中机构,以后轮对中机构为例进行示例说明,结合图3示例进行说明如下:For better understanding, the embodiment of the utility model also provides a second side view of a rear wheel centering lifting mechanism, which can be seen in Figure 3. First, in order to better understand the centering mechanism, the rear wheel centering mechanism is taken as an example for explanation, and the example in Figure 3 is explained as follows:

前述的后轮对中机构可以包括对中电机和对中推杆组件,具体可以参见图3示例。其中,对中电机,可以用于提供对中驱动力,对中推杆组件,在对中驱动力的作用下,可以对位于后轮滚筒上的后轮进行夹紧。在实际应用中,由于车辆具有两个后轮,故对中电机可以装配两个,对中推杆组件也可以装配两个,图3示例中仅标注了一侧的一个对中电机和对中推杆组件,另一侧的对中电机和对中推杆组件在图3中与标注的对中电机和对中推杆组件对称。在具体实施时,后轮对中机构可以通过控制两侧的对中电机(如伺服电机)同步转动,通过丝杆等主要传动机构传动,滑轨滑块辅助导向,带动滚筒两侧的对中推杆组件向中间夹紧。在夹紧工作期间,以夹紧扭矩为主、夹紧位置范围为辅,判断是否完成夹紧工作。The aforementioned rear wheel centering mechanism may include a centering motor and a centering push rod assembly, as shown in the example of FIG3. The centering motor may be used to provide a centering driving force, and the centering push rod assembly may clamp the rear wheel located on the rear wheel roller under the action of the centering driving force. In practical applications, since the vehicle has two rear wheels, two centering motors may be assembled, and two centering push rod assemblies may also be assembled. In the example of FIG3, only one centering motor and a centering push rod assembly on one side are marked, and the centering motor and the centering push rod assembly on the other side are symmetrical with the marked centering motor and the centering push rod assembly in FIG3. In specific implementation, the rear wheel centering mechanism may be controlled to rotate synchronously by the centering motors (such as servo motors) on both sides, and the transmission is transmitted by the main transmission mechanism such as the screw rod, and the slide rail slider assists in guiding, driving the centering push rod assemblies on both sides of the roller to clamp in the middle. During the clamping work, the clamping torque is mainly used, and the clamping position range is supplemented to determine whether the clamping work is completed.

需要说明的是,针对图2和图3的侧视图的视角,可以是前述的第一方向,即图1示例中的Y方向上,从前往后的视角以及从后往前的视角,分别对应于图2和图3中的两个侧视图。It should be noted that the viewing angles of the side views of Figures 2 and 3 can be the aforementioned first direction, that is, the Y direction in the example of Figure 1, the viewing angle from front to back and the viewing angle from back to front, which correspond to the two side views in Figures 2 and 3 respectively.

为了更好地理解,本实用新型实施例仍以图3为例,对后轮举升机构进行示例说明,具体的:For better understanding, the embodiment of the present utility model still takes FIG. 3 as an example to illustrate the rear wheel lifting mechanism, specifically:

前述的后轮举升机构可以包括举升剪刀叉组件、举升电机、举升传动组件和固定板。其中,举升剪刀叉组件,位于后轮对中机构与固定板之间,举升剪刀叉组件的一侧与后轮对中机构连接,举升剪刀叉组件的另一侧与固定板连接。举升电机,可以用于提供举升驱动力。举升传动组件,在举升驱动力的作用下,可以驱动举升剪刀叉组件运动,使得后轮对中机构与固定板之间的高度改变。固定板,可以用于支撑举升电机和举升传动组件。基于此,实现控制升降。The aforementioned rear wheel lifting mechanism may include a lifting scissors fork assembly, a lifting motor, a lifting transmission assembly and a fixed plate. Among them, the lifting scissors fork assembly is located between the rear wheel centering mechanism and the fixed plate, one side of the lifting scissors fork assembly is connected to the rear wheel centering mechanism, and the other side of the lifting scissors fork assembly is connected to the fixed plate. The lifting motor can be used to provide a lifting driving force. The lifting transmission assembly can drive the lifting scissors fork assembly to move under the action of the lifting driving force, so that the height between the rear wheel centering mechanism and the fixed plate changes. The fixed plate can be used to support the lifting motor and the lifting transmission assembly. Based on this, the lifting and lowering can be controlled.

在一种可能的实现方式中,前述的举升传动组件可以包括举升丝杆传动组件、举升斜坡组件和斜坡滚轮组件,具体可以参见图3所示。在具体实施时,后轮举升机构通过举升电机(如伺服电机)输出举升驱动力,搭配举升丝杆传动组件丝杆、举升斜坡组件及斜坡滚轮组件等主要传动结构作为升降的传动方式,实现对举升剪刀叉组件的上下升降。同时,可以使用滑轨滑块辅助水平运动导向,使用举升剪刀叉组件,能够增加第三方向(即Z方向)负载及上下升降时的稳定性。In a possible implementation, the aforementioned lifting transmission assembly may include a lifting screw transmission assembly, a lifting ramp assembly and a ramp roller assembly, as shown in FIG3. In a specific implementation, the rear wheel lifting mechanism outputs the lifting driving force through a lifting motor (such as a servo motor), and is matched with the main transmission structures such as the lifting screw transmission assembly screw, the lifting ramp assembly and the ramp roller assembly as the lifting transmission mode to achieve the lifting and lowering of the lifting scissor fork assembly. At the same time, a slide rail slider can be used to assist in the horizontal motion guidance, and the use of the lifting scissor fork assembly can increase the load in the third direction (i.e., the Z direction) and the stability during lifting and lowering.

在实际应用中,车身前后可能是不平的,例如由于V型槽的设计、胎压不同等,使得车身整体前倾,导致在第三方向(即Z方向)上,电池包的第二端(即电池包尾端)高于电池包的第一端(即电池包前端)。在本实用新型中,是利用后轮举升机构实现的调平。在调平时,由于是后端高于前端,故可以是在第三方向上控制向下降即可实现调平,无需在负载时克服重力做功,有利于提高调平的效率。In actual applications, the front and rear of the vehicle body may be uneven. For example, due to the design of the V-groove and different tire pressures, the vehicle body tilts forward as a whole, resulting in the second end of the battery pack (i.e., the rear end of the battery pack) being higher than the first end of the battery pack (i.e., the front end of the battery pack) in the third direction (i.e., the Z direction). In the present utility model, leveling is achieved by using a rear wheel lifting mechanism. When leveling, since the rear end is higher than the front end, leveling can be achieved by controlling the downward descent in the third direction, without having to overcome gravity to do work under load, which is conducive to improving the efficiency of leveling.

为了保障换电时的安全性,在一种可能的实现方式中,系统还可以包括防坠立柱,其中,防坠立柱的第一端与固定板连接,防坠立柱的第二端指向防坠立柱的第一端的方向为第三方向。具体可以参见图3所示,如此,当举升剪刀叉组件出现故障等时,防坠立柱的第二端可以承接后轮对中机构,以保障安全性。In order to ensure the safety during battery replacement, in a possible implementation, the system may further include an anti-fall column, wherein the first end of the anti-fall column is connected to the fixing plate, and the second end of the anti-fall column points to the direction of the first end of the anti-fall column as a third direction. For details, please refer to FIG3. In this way, when the lifting scissor fork assembly fails, the second end of the anti-fall column can receive the rear wheel centering mechanism to ensure safety.

为了判断何时需要进行控制升降,以对第三方向进行调平以及何时结束升降,在一种可能的实现方式中,系统还可以包括测距机构,其中,测距机构可以位于电池拆卸机构上,用于确定高度差。如此,可以通过测距机构确定高度差,从而当高度差不满足换电条件时,可以控制升降,当一轮调平完成后,可以再次通过测距机构确定新的高度差,直至高度差满足换电条件,才结束控制升降。在实际应用中,在对车辆进行对中时,测距机构可以已经开始工作,即对第三方向上的高度差进行测量。确定出的高度差可以用于指导控制升降,如高度差的值可以指导确定升降的高度是多少。需要说明的是,针对测距机构的设置,本实用新型不做任何限定。例如,测距机构可以是测距设备、视觉识别设备等。In order to determine when it is necessary to control the lifting and lowering to level the third direction and when to end the lifting and lowering, in a possible implementation, the system may also include a distance measuring mechanism, wherein the distance measuring mechanism may be located on the battery removal mechanism to determine the height difference. In this way, the height difference can be determined by the distance measuring mechanism, so that when the height difference does not meet the battery replacement condition, the lifting and lowering can be controlled. After a round of leveling is completed, the new height difference can be determined again by the distance measuring mechanism until the height difference meets the battery replacement condition, and then the control of the lifting and lowering is ended. In actual applications, when the vehicle is centered, the distance measuring mechanism may have started working, that is, measuring the height difference in the third direction. The determined height difference can be used to guide the control of the lifting and lowering, such as the value of the height difference can guide the determination of the height of the lifting and lowering. It should be noted that the utility model does not make any limitation on the setting of the distance measuring mechanism. For example, the distance measuring mechanism can be a distance measuring device, a visual recognition device, etc.

在实际应用中,高度差是指电池包的两端之间的高度差距,故在一种可能的实现方式中,前述的测距机构可以包括第一测距传感器和第二测距传感器。其中,第一测距传感器,位于第一测距点,可以用于测量电池包的第一端到第一测距点之间的第一距离,以及,第二测距传感器,位于第二测距点,可以用于测量电池包的第二端到第二测距点之间的第二距离。其中,第一距离和第二距离用于确定高度差。例如,第一距离与第二距离之差的绝对值为前述的高度差。为了更好地理解,第一测距点和第二测距点可以参见图1示例。In practical applications, the height difference refers to the height difference between the two ends of the battery pack, so in one possible implementation, the aforementioned distance measuring mechanism may include a first distance measuring sensor and a second distance measuring sensor. Among them, the first distance measuring sensor, located at the first distance measuring point, can be used to measure the first distance between the first end of the battery pack and the first distance measuring point, and the second distance measuring sensor, located at the second distance measuring point, can be used to measure the second distance between the second end of the battery pack and the second distance measuring point. Among them, the first distance and the second distance are used to determine the height difference. For example, the absolute value of the difference between the first distance and the second distance is the aforementioned height difference. For a better understanding, the first distance measuring point and the second distance measuring point can refer to the example of Figure 1.

其中,针对测距传感器的选择,本实用新型不做任何限定。为了便于理解,本实用新型提供以下方式作为示例:The present invention does not impose any limitation on the selection of the distance measuring sensor. For ease of understanding, the present invention provides the following methods as examples:

在一种可能的实现方式中,前述的第一测距传感器和第二测距传感器均为激光传感器,有利于提高第一距离和第二距离的测量准确性等。In a possible implementation, both the first distance measuring sensor and the second distance measuring sensor are laser sensors, which is beneficial to improving the measurement accuracy of the first distance and the second distance.

需要说明的是,图1示例以及上述实施例,是以两个传感器为示例的说明,并不做任何限定。可以理解的是,还可以根据实际的测距需要,布置多处测距点,利用多个激光传感器多点采样测距,确定第一距离和第二距离,有利于提高第一距离和第二距离的准确性,从而提高高度差的准确性。It should be noted that the example in FIG. 1 and the above embodiments are illustrated by using two sensors as examples, and no limitation is made. It is understandable that multiple distance measurement points can be arranged according to actual distance measurement needs, and multiple laser sensors can be used for multi-point sampling distance measurement to determine the first distance and the second distance, which is conducive to improving the accuracy of the first distance and the second distance, thereby improving the accuracy of the height difference.

由上述技术方案可以看出,车辆换电的调平系统可以包括V型槽、电池拆卸机构、后轮滚筒和后轮对中举升机构。具体的,V型槽可以用于放置车辆的前轮,电池拆卸机构可以用于对位于电池拆卸机构上方的车辆的电池包进行拆装,后轮滚筒可以用于放置车辆的后轮,后轮对中举升机构可以用于对后轮进行位置调整。其中,电池拆卸机构的第一端与V型槽相邻,电池拆卸机构的第二端与后轮对中举升机构相邻,在对后轮进行位置调整的过程中,后轮对中举升机构控制升降以带动后轮滚筒升降,使得电池包的第一端和电池包的第二端之间的高度差满足换电条件,电池包的第一端位于电池拆卸机构的第一端上方,电池包的第二端位于电池拆卸机构的第二端上方。基于此,在车辆换电时,只需将车辆的前轮置于V型槽、车辆的后轮置于后轮滚筒、车辆的电池包置于电池拆卸机构上方,通过后轮对中举升机构控制升降的方式,实现对车辆后轮部分的高度的调节,最终使得电池包的两端高度差满足换电条件,当满足换电条件后,便可以对电池包进行拆装。相较于相关技术,不再需要对车辆整个车身进行托举,兼容各种车辆,具有更高的兼容性与可拓展性,有利于提高换电站资源的利用率。同时,通过控制车辆后轮部分的升降,使得调平更加简单,有利于提高调平效率。It can be seen from the above technical scheme that the leveling system for vehicle battery replacement may include a V-groove, a battery removal mechanism, a rear wheel roller, and a rear wheel centering lifting mechanism. Specifically, the V-groove can be used to place the front wheel of the vehicle, the battery removal mechanism can be used to disassemble and assemble the battery pack of the vehicle located above the battery removal mechanism, the rear wheel roller can be used to place the rear wheel of the vehicle, and the rear wheel centering lifting mechanism can be used to adjust the position of the rear wheel. Among them, the first end of the battery removal mechanism is adjacent to the V-groove, and the second end of the battery removal mechanism is adjacent to the rear wheel centering lifting mechanism. In the process of adjusting the position of the rear wheel, the rear wheel centering lifting mechanism controls the lifting to drive the rear wheel roller to lift and lower, so that the height difference between the first end of the battery pack and the second end of the battery pack meets the battery replacement conditions, and the first end of the battery pack is located above the first end of the battery removal mechanism, and the second end of the battery pack is located above the second end of the battery removal mechanism. Based on this, when the vehicle is replaced with a battery, it is only necessary to place the front wheels of the vehicle in the V-groove, the rear wheels of the vehicle on the rear wheel rollers, and the battery pack of the vehicle on top of the battery removal mechanism. The height of the rear wheel part of the vehicle is adjusted by controlling the lifting and lowering through the rear wheel centering lifting mechanism. Finally, the height difference between the two ends of the battery pack meets the battery replacement conditions. When the battery replacement conditions are met, the battery pack can be disassembled and assembled. Compared with related technologies, it is no longer necessary to lift the entire vehicle body, and it is compatible with various vehicles. It has higher compatibility and scalability, which is conducive to improving the utilization rate of battery replacement station resources. At the same time, by controlling the lifting and lowering of the rear wheel part of the vehicle, leveling is simpler, which is conducive to improving leveling efficiency.

相较于相关技术中采用的车身托举方式,本实用新型提供的调平系统通过后轮对中举升机构整体升降的方式调平车身,无需考虑车身托举点位置,极大提高多车型兼容性,且节省了车辆举升的动作,以利于减少整体换电时长。以及,后轮举升机构集成在后轮对中机构下方,释放出换电通道内的空间,减小了其他换电机构在空间上的约束,可以更加柔性地兼容不同设计的其他换电机构,有利于提高换电站水平空间利用率。其中,换电通道可以参见图1示例。Compared with the vehicle body lifting method used in related technologies, the leveling system provided by the utility model levels the vehicle body by lifting the rear wheel centering lifting mechanism as a whole, without considering the position of the vehicle body lifting point, greatly improving the compatibility of multiple models, and saving the action of lifting the vehicle, so as to reduce the overall battery replacement time. In addition, the rear wheel lifting mechanism is integrated under the rear wheel centering mechanism, releasing the space in the battery replacement channel, reducing the spatial constraints of other battery replacement mechanisms, and can be more flexibly compatible with other battery replacement mechanisms of different designs, which is conducive to improving the horizontal space utilization of the battery replacement station. Among them, the battery replacement channel can be seen in the example of Figure 1.

需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语(如果存在)仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as "first" and "second", etc. (if any) are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, article or device. In the absence of further restrictions, the elements defined by the sentence "including a ..." do not exclude the existence of other identical elements in the process, article or device including the elements.

以上对本实用新型实施例提供的一种车辆换电的调平系统进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型。同时,对于本领域的一般技术人员,依据本实用新型,在具体实施方式及应用范围上均会有改变之处。The above is a detailed introduction to a vehicle battery replacement leveling system provided by an embodiment of the utility model. This article uses specific examples to illustrate the principle and implementation of the utility model. The description of the above embodiments is only used to help understand the utility model. At the same time, for general technicians in this field, according to the utility model, there will be changes in the specific implementation method and application scope.

综上所述,本说明书内容不应理解为对本实用新型的限制,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。而且本实用新型在上述各方面提供的实现方式的基础上,还可以进行进一步组合以提供更多实现方式。In summary, the contents of this specification should not be construed as limiting the present invention. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present invention should be covered within the protection scope of the present invention. Moreover, based on the implementations provided in the above aspects, the present invention can also be further combined to provide more implementations.

Claims (10)

1.一种车辆换电的调平系统,其特征在于,所述系统包括:1. A vehicle battery replacement leveling system, characterized in that the system comprises: V型槽,用于放置车辆的前轮;V-shaped grooves for placing the front wheels of the vehicle; 电池拆卸机构,用于对位于所述电池拆卸机构上方的所述车辆的电池包进行拆装;A battery disassembly mechanism, used for disassembling and assembling a battery pack of the vehicle located above the battery disassembly mechanism; 后轮滚筒,用于放置所述车辆的后轮;a rear wheel roller for placing the rear wheels of the vehicle; 后轮对中举升机构,用于对所述后轮进行位置调整;A rear wheel centering lifting mechanism, used for adjusting the position of the rear wheel; 其中,所述电池拆卸机构的第一端与所述V型槽相邻,所述电池拆卸机构的第二端与所述后轮对中举升机构相邻,在对所述后轮进行位置调整的过程中,所述后轮对中举升机构控制升降以带动所述后轮滚筒升降,使得所述电池包的第一端和所述电池包的第二端之间的高度差满足换电条件,所述电池包的第一端位于所述电池拆卸机构的第一端上方,所述电池包的第二端位于所述电池拆卸机构的第二端上方。Among them, the first end of the battery removal mechanism is adjacent to the V-shaped groove, and the second end of the battery removal mechanism is adjacent to the rear wheel centering lifting mechanism. In the process of adjusting the position of the rear wheel, the rear wheel centering lifting mechanism controls the lifting to drive the rear wheel roller to lift and lower, so that the height difference between the first end of the battery pack and the second end of the battery pack meets the battery replacement conditions, and the first end of the battery pack is located above the first end of the battery removal mechanism, and the second end of the battery pack is located above the second end of the battery removal mechanism. 2.根据权利要求1所述的系统,其特征在于,所述V型槽还用于:2. The system according to claim 1, wherein the V-shaped groove is further used for: 对所述前轮在第一方向上的位置进行调整;所述第一方向为所述后轮对中举升机构指向所述V型槽的方向。The position of the front wheel in a first direction is adjusted; the first direction is the direction in which the rear wheel centering lifting mechanism points to the V-shaped groove. 3.根据权利要求2所述的系统,其特征在于,所述系统还包括:3. The system according to claim 2, characterized in that the system further comprises: 前轮对中机构,用于对所述前轮进行夹紧,实现对所述前轮在第二方向上的位置进行调整;所述第二方向与所述第一方向垂直。The front wheel centering mechanism is used to clamp the front wheel to adjust the position of the front wheel in a second direction; the second direction is perpendicular to the first direction. 4.根据权利要求3所述的系统,其特征在于,所述后轮对中举升机构包括:4. The system according to claim 3, characterized in that the rear wheel centering lifting mechanism comprises: 后轮对中机构,用于对所述后轮进行夹紧,实现对所述后轮在所述第二方向上的位置进行调整;A rear wheel centering mechanism, used for clamping the rear wheel to adjust the position of the rear wheel in the second direction; 后轮举升机构,位于所述后轮对中机构的下方,用于控制升降,实现对所述后轮在第三方向上的位置进行调整,使得所述高度差满足所述换电条件;所述第三方向垂直于所述第一方向和所述第二方向所在平面。The rear wheel lifting mechanism is located below the rear wheel centering mechanism and is used to control the lifting and lowering to adjust the position of the rear wheel in a third direction so that the height difference meets the battery replacement condition; the third direction is perpendicular to the plane where the first direction and the second direction are located. 5.根据权利要求4所述的系统,其特征在于,所述后轮对中机构包括:5. The system according to claim 4, characterized in that the rear wheel centering mechanism comprises: 对中电机,用于提供对中驱动力;A centering motor, used to provide a centering driving force; 对中推杆组件,在所述对中驱动力的作用下,对位于所述后轮滚筒上的所述后轮进行夹紧。The centering push rod assembly clamps the rear wheel on the rear wheel roller under the action of the centering driving force. 6.根据权利要求4所述的系统,其特征在于,所述后轮举升机构包括:6. The system according to claim 4, wherein the rear wheel lifting mechanism comprises: 举升剪刀叉组件,位于所述后轮对中机构与固定板之间,所述举升剪刀叉组件的一侧与所述后轮对中机构连接,所述举升剪刀叉组件的另一侧与所述固定板连接;A lifting scissor fork assembly is located between the rear wheel centering mechanism and the fixed plate, one side of the lifting scissor fork assembly is connected to the rear wheel centering mechanism, and the other side of the lifting scissor fork assembly is connected to the fixed plate; 举升电机,用于提供举升驱动力;A lifting motor, used to provide a lifting driving force; 举升传动组件,在所述举升驱动力的作用下,驱动所述举升剪刀叉组件运动,使得所述后轮对中机构与所述固定板之间的高度改变;A lifting transmission assembly, which drives the lifting scissor fork assembly to move under the action of the lifting driving force, so that the height between the rear wheel centering mechanism and the fixing plate changes; 所述固定板,用于支撑所述举升电机和所述举升传动组件。The fixing plate is used to support the lifting motor and the lifting transmission assembly. 7.根据权利要求6所述的系统,其特征在于,所述系统还包括:7. The system according to claim 6, characterized in that the system further comprises: 防坠立柱,所述防坠立柱的第一端与所述固定板连接,所述防坠立柱的第二端指向所述防坠立柱的第一端的方向为所述第三方向。An anti-fall column, wherein the first end of the anti-fall column is connected to the fixing plate, and the direction in which the second end of the anti-fall column points to the first end of the anti-fall column is the third direction. 8.根据权利要求1-7中任意一项所述的系统,其特征在于,所述系统还包括:8. The system according to any one of claims 1 to 7, characterized in that the system further comprises: 测距机构,位于所述电池拆卸机构上,用于确定所述高度差。The distance measuring mechanism is located on the battery removal mechanism and is used to determine the height difference. 9.根据权利要求8所述的系统,其特征在于,所述测距机构包括:9. The system according to claim 8, characterized in that the distance measuring mechanism comprises: 第一测距传感器,位于第一测距点,用于测量所述电池包的第一端到所述第一测距点之间的第一距离;A first distance measuring sensor, located at a first distance measuring point, used to measure a first distance between the first end of the battery pack and the first distance measuring point; 第二测距传感器,位于第二测距点,用于测量所述电池包的第二端到所述第二测距点之间的第二距离;A second distance measuring sensor, located at a second distance measuring point, for measuring a second distance between the second end of the battery pack and the second distance measuring point; 其中,所述第一距离与所述第二距离之差的绝对值为所述高度差。The absolute value of the difference between the first distance and the second distance is the height difference. 10.根据权利要求9所述的系统,其特征在于,所述第一测距传感器和所述第二测距传感器均为激光传感器。10 . The system according to claim 9 , wherein the first distance measuring sensor and the second distance measuring sensor are both laser sensors.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119489792A (en) * 2024-12-17 2025-02-21 浙江吉利控股集团有限公司 Vehicle posture adjustment method and device in battery swap station, battery swap station and vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119489792A (en) * 2024-12-17 2025-02-21 浙江吉利控股集团有限公司 Vehicle posture adjustment method and device in battery swap station, battery swap station and vehicle

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