CN221248234U - Grinder convenient to dismantle roller of polishing - Google Patents
Grinder convenient to dismantle roller of polishing Download PDFInfo
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- CN221248234U CN221248234U CN202322844155.0U CN202322844155U CN221248234U CN 221248234 U CN221248234 U CN 221248234U CN 202322844155 U CN202322844155 U CN 202322844155U CN 221248234 U CN221248234 U CN 221248234U
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Abstract
本实用新型公开了一种便于拆卸打磨辊筒的砂光机,包括用于支撑的底板、固定安装在底板上端的侧板、与滑块固定的电机、丝杆、限位板和滑块,所述丝杆的下端安装在底板的上端内侧,且丝杆的上端固定安装有蜗轮,所述蜗轮的前侧设置有蜗杆,且蜗杆的左右两端安装在侧板的内侧,所述限位板固定安装在侧板的上部内侧,且限位板的内侧设置有丝杆,所述滑块安装在丝杆的外侧,且滑块的内侧与连接杆连接。该便于拆卸打磨辊筒的砂光机,采用卡合结构将打磨辊筒与安装架固定,当辊面磨损需要更换时,便于对其拆卸和安装,省时省力,且装置适用于不同厚度的板材,扩大装置的实用性,并且可对加工产生的废屑进行吸取,避免影响后续加工。
The utility model discloses a sanding machine for easy disassembly of a grinding roller, comprising a base plate for support, a side plate fixedly mounted on the upper end of the base plate, a motor fixed to a slider, a screw, a limit plate and a slider, wherein the lower end of the screw is mounted on the inner side of the upper end of the base plate, and a worm wheel is fixedly mounted on the upper end of the screw, a worm is arranged on the front side of the worm wheel, and the left and right ends of the worm are mounted on the inner side of the side plate, the limit plate is fixedly mounted on the upper inner side of the side plate, and a screw is arranged on the inner side of the limit plate, the slider is mounted on the outer side of the screw, and the inner side of the slider is connected to a connecting rod. The sanding machine for easy disassembly of a grinding roller adopts a snap-fit structure to fix the grinding roller to the mounting frame, and when the roller surface is worn and needs to be replaced, it is easy to disassemble and install, saving time and effort, and the device is suitable for plates of different thicknesses, expanding the practicability of the device, and can absorb waste chips generated by processing to avoid affecting subsequent processing.
Description
技术领域Technical Field
本实用新型涉及砂光机技术领域,具体为一种便于拆卸打磨辊筒的砂光机。The utility model relates to the technical field of sanding machines, in particular to a sanding machine which is convenient for disassembling a grinding roller.
背景技术Background technique
砂光机又被称作砂轮机,其利用与机架连接的打磨辊对各种刀具、板材、工具等的表面进行打磨,去除表面的毛刺并进行抛光处理,常用的砂光机分为手持式砂光机、立式砂光机、台式砂光机等,被广泛应用在机械加工过程中;Sanding machines are also called grinding wheel machines. They use grinding rollers connected to the frame to grind the surfaces of various knives, plates, tools, etc., remove burrs on the surface and perform polishing. Commonly used sanding machines are divided into handheld sanding machines, vertical sanding machines, desktop sanding machines, etc., and are widely used in mechanical processing;
但目前使用的砂光机的打磨辊筒常通过螺栓与安装架固定,且打磨辊磨损速度快需要定期更换,对打磨辊筒进行更换时,拆卸和安装的过程繁琐,浪费时间,拖慢生产进度,且装置适用范围小,废屑遗留在装置表面影响后续加工生产,因此我们提出一种便于拆卸打磨辊筒的砂光机,以便于解决上述中提出的问题。However, the grinding roller of the sanding machine currently in use is often fixed to the mounting frame by bolts, and the grinding roller wears quickly and needs to be replaced regularly. When replacing the grinding roller, the disassembly and installation process is cumbersome, which wastes time and slows down the production progress. In addition, the device has a small scope of application, and waste chips are left on the surface of the device, affecting subsequent processing and production. Therefore, we propose a sanding machine that is easy to disassemble the grinding roller, so as to solve the above-mentioned problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种便于拆卸打磨辊筒的砂光机,以解决上述背景技术提出的目前使用的砂光机的打磨辊筒常通过螺栓与安装架固定,且打磨辊磨损速度快需要定期更换,对打磨辊筒进行更换时,拆卸和安装的过程繁琐,浪费时间,拖慢生产进度,且装置适用范围小,废屑遗留在装置表面影响后续加工生产的问题。The purpose of the utility model is to provide a sanding machine with an easy-to-disassemble grinding roller, so as to solve the problem proposed in the above background technology that the grinding roller of the currently used sanding machine is often fixed to the mounting frame by bolts, and the grinding roller wears quickly and needs to be replaced regularly. When replacing the grinding roller, the disassembly and installation process is cumbersome, which wastes time and slows down the production progress. In addition, the device has a small scope of application and waste chips are left on the surface of the device, affecting subsequent processing and production.
为实现上述目的,本实用新型提供如下技术方案:一种便于拆卸打磨辊筒的砂光机,包括:用于支撑的底板,固定安装在底板上端的侧板和与滑块固定的电机;To achieve the above object, the utility model provides the following technical solution: a sanding machine for easy disassembly of a grinding roller, comprising: a bottom plate for support, a side plate fixedly mounted on the upper end of the bottom plate, and a motor fixed to a slider;
还包括:Also includes:
丝杆,所述丝杆的下端安装在底板的上端内侧,且丝杆的上端固定安装有蜗轮,所述蜗轮的前侧设置有蜗杆,且蜗杆的左右两端安装在侧板的内侧;A screw rod, the lower end of which is mounted on the inner side of the upper end of the bottom plate, and a worm wheel is fixedly mounted on the upper end of the screw rod, a worm is arranged on the front side of the worm wheel, and the left and right ends of the worm are mounted on the inner side of the side plate;
限位板,所述限位板固定安装在侧板的上部内侧,且限位板的内侧设置有丝杆;A limit plate, wherein the limit plate is fixedly mounted on the inner side of the upper portion of the side plate, and a screw rod is arranged on the inner side of the limit plate;
滑块,所述滑块安装在丝杆的外侧,且滑块的内侧与连接杆连接,所述连接杆的内端与第一夹持板固定连接,且第一夹持板的前侧安装有第二夹持板,所述第一夹持板和所述第二夹持板的内侧设置有打磨辊筒;A slider, wherein the slider is installed on the outside of the screw rod, and the inner side of the slider is connected to the connecting rod, the inner end of the connecting rod is fixedly connected to the first clamping plate, and the front side of the first clamping plate is installed with a second clamping plate, and the inner sides of the first clamping plate and the second clamping plate are provided with grinding rollers;
安装块,所述安装块固定安装在第二夹持板的下部后端,且安装块的内部开设有通孔,并且安装块的内侧安装有插杆,所述插杆设置在第一夹持板的内侧,且插杆的外侧安装有弹簧;A mounting block, the mounting block is fixedly mounted on the lower rear end of the second clamping plate, a through hole is opened inside the mounting block, and a plug rod is mounted on the inner side of the mounting block, the plug rod is arranged on the inner side of the first clamping plate, and a spring is mounted on the outer side of the plug rod;
吸屑板,所述吸屑板设置在底板的上方,且吸屑板的外端与储屑箱固定连接,并且储屑箱固定在侧板的下部内侧。The chip suction plate is arranged above the bottom plate, and the outer end of the chip suction plate is fixedly connected to the chip storage box, and the chip storage box is fixed on the inner side of the lower part of the side plate.
优选的,所述丝杆转动连接在底板和限位板的内侧,且蜗轮与蜗杆啮合连接,所述蜗杆转动连接在侧板的上部内侧。Preferably, the screw is rotatably connected to the inner sides of the bottom plate and the limiting plate, and the worm wheel is meshingly connected to the worm, and the worm is rotatably connected to the inner side of the upper portion of the side plate.
优选的,所述滑块转动连接在丝杆的外侧,且滑块沿底板的中轴线对称设置有两处,且连接杆的外端与滑块转动连接,所述连接杆通过皮带与电机的输出端传动。Preferably, the slider is rotatably connected to the outside of the screw rod, and the slider is symmetrically arranged at two locations along the central axis of the base plate, and the outer end of the connecting rod is rotatably connected to the slider, and the connecting rod is driven by a belt and the output end of the motor.
优选的,所述第二夹持板的上端与第一夹持板转动连接,且第一夹持板和第二夹持板的内侧均开设有矩形槽,所述打磨辊筒的左右两端纵截面呈方形,且打磨辊筒通过第一夹持板和第二夹持板转动连接在底板的上方。Preferably, the upper end of the second clamping plate is rotatably connected to the first clamping plate, and rectangular grooves are provided on the inner sides of the first clamping plate and the second clamping plate. The longitudinal cross-sections of the left and right ends of the grinding roller are square, and the grinding roller is rotatably connected to the top of the base plate through the first clamping plate and the second clamping plate.
优选的,所述插杆滑动连接在第一夹持板和安装块的内侧,且弹簧的两端分别与第一夹持板和插杆固定连接,所述安装块滑动连接在第一夹持板的内侧。Preferably, the insertion rod is slidably connected to the inner side of the first clamping plate and the mounting block, and both ends of the spring are fixedly connected to the first clamping plate and the insertion rod respectively, and the mounting block is slidably connected to the inner side of the first clamping plate.
与现有技术相比,本实用新型的有益效果是:该便于拆卸打磨辊筒的砂光机,采用卡合结构将打磨辊筒与安装架固定,当辊面磨损需要更换时,便于对其拆卸和安装,省时省力,且装置适用于不同厚度的板材,扩大装置的实用性,并且可对加工产生的废屑进行吸取,避免影响后续加工;Compared with the prior art, the utility model has the following beneficial effects: the sanding machine with easy-to-disassemble grinding roller adopts a clamping structure to fix the grinding roller and the mounting frame, and when the roller surface is worn and needs to be replaced, it is easy to disassemble and install, saving time and effort, and the device is suitable for plates of different thicknesses, expanding the practicality of the device, and can absorb the waste chips generated by processing to avoid affecting subsequent processing;
1.设置有丝杆、蜗杆和滑块,丝杆的上端固定安装有蜗轮,且蜗轮与蜗杆啮合传动,滑块转动连接在丝杆的外侧,通过转动蜗杆带动蜗轮和丝杆转动,调节滑块的高度,改变打磨辊筒与底板之间的距离,适用于对不同厚度的板材进行打磨,适用范围更加广泛,且蜗杆有自锁功能,防止打磨辊筒移动;1. A lead screw, a worm and a slider are provided. A worm wheel is fixedly installed on the upper end of the lead screw, and the worm wheel and the worm are meshed for transmission. The slider is rotatably connected to the outside of the lead screw. The worm wheel and the lead screw are rotated by rotating the worm, and the height of the slider is adjusted to change the distance between the grinding roller and the bottom plate. It is suitable for grinding plates of different thicknesses, and has a wider range of applications. The worm has a self-locking function to prevent the grinding roller from moving;
2.设置有第二夹持板、安装块和插杆,第二夹持板转动连接在第一夹持板的上端,第一夹持板与第二夹持板的内侧均开设有矩形凹槽,可以对打磨辊筒进行夹持固定,在第一夹持板转动时带动打磨辊筒转动,安装块的内部开设有通孔,且插杆插接在安装块的内部,将打磨辊筒固定在第一夹持板和第二夹持板之间,弹簧的设置使得插杆可自动复位;2. A second clamping plate, a mounting block and an insertion rod are provided. The second clamping plate is rotatably connected to the upper end of the first clamping plate. A rectangular groove is provided on the inner side of the first clamping plate and the second clamping plate, so that the grinding roller can be clamped and fixed. When the first clamping plate rotates, the grinding roller is driven to rotate. A through hole is provided inside the mounting block, and the insertion rod is inserted inside the mounting block to fix the grinding roller between the first clamping plate and the second clamping plate. The setting of the spring enables the insertion rod to automatically reset;
3.设置有吸屑板和储屑箱,吸屑板安装在打磨辊筒的左右两侧,且储屑箱与侧板的内侧固定连接,在打磨过程中会产生废屑,通过吸力将废屑从吸屑板吸入储屑箱的内部,防止废屑残留在底板的上端,对后续加工产生影响。3. A chip suction plate and a chip storage box are provided. The chip suction plate is installed on the left and right sides of the grinding roller, and the chip storage box is fixedly connected to the inner side of the side plate. Waste chips will be generated during the grinding process. The waste chips will be sucked from the chip suction plate into the inside of the chip storage box through suction to prevent the waste chips from remaining on the upper end of the bottom plate and affecting subsequent processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型正视结构示意图;FIG1 is a front view of the structure of the utility model;
图2为本实用新型侧视剖面结构示意图;Figure 2 is a schematic side view of the cross-sectional structure of the utility model;
图3为本实用新型和第二夹持板连接的侧视剖面结构示意图。FIG3 is a schematic side cross-sectional structure diagram of the connection between the utility model and the second clamping plate.
图中:1、底板;2、侧板;3、电机;4、丝杆;5、蜗轮;6、蜗杆;7、限位板;8、滑块;9、连接杆;10、第一夹持板;11、第二夹持板;12、打磨辊筒;13、安装块;14、插杆;15、弹簧;16、吸屑板;17、储屑箱。In the figure: 1. bottom plate; 2. side plate; 3. motor; 4. lead screw; 5. worm gear; 6. worm; 7. limit plate; 8. slider; 9. connecting rod; 10. first clamping plate; 11. second clamping plate; 12. grinding roller; 13. mounting block; 14. plug rod; 15. spring; 16. chip suction plate; 17. chip storage box.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种便于拆卸打磨辊筒的砂光机,包括:底板1、侧板2、电机3、丝杆4、蜗轮5、蜗杆6、限位板7、滑块8、连接杆9、第一夹持板10、第二夹持板11、打磨辊筒12、安装块13、插杆14、弹簧15、吸屑板16和储屑箱17。Please refer to Figures 1-3. The utility model provides a technical solution: a sanding machine that is easy to disassemble a grinding roller, including: a base plate 1, a side plate 2, a motor 3, a screw 4, a worm wheel 5, a worm 6, a limit plate 7, a slider 8, a connecting rod 9, a first clamping plate 10, a second clamping plate 11, a grinding roller 12, a mounting block 13, an insertion rod 14, a spring 15, a chip suction plate 16 and a chip storage box 17.
在使用该便于拆卸打磨滚筒的砂光机时,首先如图1和图2所示,将底板1放置在平整台面上,侧板2固定安装在底板1的上端,丝杆4的下端转动连接在底板1的上端内侧,且丝杆4的上端固定安装有蜗轮5,蜗轮5的前侧与蜗杆6啮合连接,且蜗轮5的左右两端分别转动连接在侧板2的上部内侧,丝杆4的上部转动连接在限位板7的内侧,且限位板7的两端固定安装在侧板2的内侧,滑块8转动连接在丝杆4的外侧,且滑块8沿底板1的中轴线对称设置有两处;When using the sanding machine that is easy to disassemble the grinding drum, first, as shown in Figures 1 and 2, place the bottom plate 1 on a flat table surface, the side plate 2 is fixedly installed on the upper end of the bottom plate 1, the lower end of the screw rod 4 is rotatably connected to the inner side of the upper end of the bottom plate 1, and a worm gear 5 is fixedly installed on the upper end of the screw rod 4, the front side of the worm gear 5 is meshed and connected with the worm 6, and the left and right ends of the worm gear 5 are rotatably connected to the inner side of the upper part of the side plate 2, the upper part of the screw rod 4 is rotatably connected to the inner side of the limit plate 7, and the two ends of the limit plate 7 are fixedly installed on the inner side of the side plate 2, the slider 8 is rotatably connected to the outer side of the screw rod 4, and the slider 8 is symmetrically arranged at two locations along the central axis of the bottom plate 1;
需要对板材进行打磨时,先将板材放置在底板1的上端,根据板材的厚度转动蜗杆6,使得蜗轮5和丝杆4发生转动,此时滑块8在丝杆4的外侧上下移动,当打磨辊筒12的外表面与板材相接触时,停止转动蜗杆6,在蜗杆6的自锁功能下控制滑块8位置不动,使得打磨辊筒12在板材上端停止移动。When the plate needs to be polished, the plate is first placed on the upper end of the base plate 1, and the worm 6 is rotated according to the thickness of the plate, so that the worm wheel 5 and the lead screw 4 rotate. At this time, the slider 8 moves up and down on the outside of the lead screw 4. When the outer surface of the polishing roller 12 contacts the plate, the worm 6 is stopped, and the self-locking function of the worm 6 controls the position of the slider 8 to remain stationary, so that the polishing roller 12 stops moving at the upper end of the plate.
如图1、图2和图3所示,电机3固定安装在滑块8的内侧,连接杆9的外端转动连接在滑块8的下部内侧,且连接杆9的内端与第一夹持板10固定连接,第二夹持板11的上端转动连接在第一夹持板10的上端,且第一夹持板10和第二夹持板11的内侧均开设有矩形凹槽,打磨辊筒12安装在第一夹持板10和第二夹持板11的内侧,且打磨辊筒12的外端纵截面呈方形,安装块13固定安装在第二夹持板11的下部后端,安装块13滑动连接在第一夹持板10的内侧,且安装块13的内部开设有通孔,插杆14滑动连接在第一夹持板10和安装块13的内侧,弹簧15设置在第一夹持板10的内部,且弹簧15的两端分别与第一夹持板10和插杆14固定连接;As shown in Figures 1, 2 and 3, the motor 3 is fixedly mounted on the inner side of the slider 8, the outer end of the connecting rod 9 is rotatably connected to the inner side of the lower part of the slider 8, and the inner end of the connecting rod 9 is fixedly connected to the first clamping plate 10, the upper end of the second clamping plate 11 is rotatably connected to the upper end of the first clamping plate 10, and the inner sides of the first clamping plate 10 and the second clamping plate 11 are provided with rectangular grooves, the grinding roller 12 is mounted on the inner sides of the first clamping plate 10 and the second clamping plate 11, and the outer end longitudinal section of the grinding roller 12 is square, the mounting block 13 is fixedly mounted on the lower rear end of the second clamping plate 11, the mounting block 13 is slidably connected to the inner side of the first clamping plate 10, and a through hole is provided inside the mounting block 13, the insertion rod 14 is slidably connected to the inner sides of the first clamping plate 10 and the mounting block 13, the spring 15 is arranged inside the first clamping plate 10, and the two ends of the spring 15 are respectively fixedly connected to the first clamping plate 10 and the insertion rod 14;
当装置使用一段时间后打磨辊筒12的表面被磨损时,向下拉动插杆14,使得插杆14的上端滑出安装块13的内部,解除插杆14与安装块13的插接,此时弹簧15发生弹性形变,向外拉动第二夹持板11使得安装块13滑出第一夹持板10的内部,将打磨辊筒12从装置上取下,将新的打磨辊筒12放置在第一夹持板10和第二夹持板11之间,放下第二夹持板11使安装块13重新与第一夹持板10连接,松开插杆14在弹簧15的弹性作用下,插杆14重新插入安装块13的内部,固定打磨辊筒12的位置,打开电机3,通过电机3输出端外侧设置的皮带使得连接杆9发生转动,从而带动打磨辊筒12发生转动,对底板1上侧放置的板材进行打磨;When the surface of the grinding roller 12 is worn after the device has been used for a period of time, the rod 14 is pulled downward so that the upper end of the rod 14 slides out of the mounting block 13, and the connection between the rod 14 and the mounting block 13 is released. At this time, the spring 15 is elastically deformed, and the second clamping plate 11 is pulled outward so that the mounting block 13 slides out of the first clamping plate 10, and the grinding roller 12 is removed from the device, and a new grinding roller 12 is placed between the first clamping plate 10 and the second clamping plate 11, and the second clamping plate 11 is lowered to connect the mounting block 13 with the first clamping plate 10 again, and the rod 14 is loosened. Under the elastic action of the spring 15, the rod 14 is reinserted into the mounting block 13 to fix the position of the grinding roller 12, and the motor 3 is turned on. The belt arranged on the outer side of the output end of the motor 3 causes the connecting rod 9 to rotate, thereby driving the grinding roller 12 to rotate, and the plate placed on the upper side of the bottom plate 1 is ground;
吸屑板16设置在底板1的上方,吸屑板16的外侧与储屑箱17固定连接,且储屑箱17固定安装在侧板2的下部内侧,当打磨辊筒12对板材进行打磨时,吸屑板16开始工作将产生的废屑吸入储屑箱17的内部,防止废屑残留在底板1的表面,对后续打磨工作产生不利影响,提高装置的工作效率。The chip suction plate 16 is arranged above the base plate 1, the outer side of the chip suction plate 16 is fixedly connected to the chip storage box 17, and the chip storage box 17 is fixedly installed on the lower inner side of the side plate 2. When the grinding roller 12 grinds the plate, the chip suction plate 16 starts to work and sucks the generated waste chips into the inside of the chip storage box 17 to prevent the waste chips from remaining on the surface of the base plate 1, which will have an adverse effect on the subsequent grinding work and improve the working efficiency of the device.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术,此外,文中上、下、左、右、前、后等方位名词只代表其相对位置而非绝对位置。The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. In addition, the directional terms such as up, down, left, right, front, and back in the text only represent their relative positions rather than absolute positions.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322844155.0U CN221248234U (en) | 2023-10-23 | 2023-10-23 | Grinder convenient to dismantle roller of polishing |
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| CN202322844155.0U CN221248234U (en) | 2023-10-23 | 2023-10-23 | Grinder convenient to dismantle roller of polishing |
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Denomination of utility model: A sanding machine that is easy to disassemble and polish the roller Granted publication date: 20240702 Pledgee: Postal Savings Bank of China Limited Anshun Pingba District sub branch Pledgor: GUIZHOU HONGYUN WOOD CO.,LTD. Registration number: Y2025980021465 |