CN221247295U - Integrated device for spot welding positioning, moving and welding of filter element framework - Google Patents
Integrated device for spot welding positioning, moving and welding of filter element framework Download PDFInfo
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- CN221247295U CN221247295U CN202322759132.XU CN202322759132U CN221247295U CN 221247295 U CN221247295 U CN 221247295U CN 202322759132 U CN202322759132 U CN 202322759132U CN 221247295 U CN221247295 U CN 221247295U
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- 238000003466 welding Methods 0.000 title claims abstract description 82
- 230000001276 controlling effect Effects 0.000 abstract 2
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- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
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Abstract
The utility model discloses an integrated device for spot welding positioning, moving and welding of a filter element framework, wherein a rack is arranged at the front part of a spot welder, a lower panel which can be far away from or close to the spot welder is slidably matched on the table top of the rack, an upper panel which can be lifted and regulated is arranged at the upper part of the lower panel, an electric cabinet for controlling the movement of the lower panel and the upper panel and controlling the spot welder to perform electric welding operation is arranged at one side of the rack, two symmetrical vertical plates are arranged on the upper surface of the upper panel, and a positioning component for clamping the filter element framework to be spot welded is detachably arranged between the two vertical plates; according to the utility model, through the control of the electric box on the lower panel and the upper panel, the automatic moving operation of the filter element framework is realized, and the automatic spot welding operation of the filter element framework is realized.
Description
Technical Field
The utility model relates to the technical field of cylindrical filter devices, in particular to an integrated device for spot welding positioning, moving and welding of a filter element framework.
Background
The filter device is an element for filtering a gas medium or a liquid medium, and mainly comprises a shell, a filter element and a framework, wherein the filter element framework provides support and positioning functions for fixing the filter element, and in the filtering process, the filter element framework can also play a role of a shunt network to protect the filter element due to the fact that the filter material is easily damaged due to different internal and external pressures of the filter device;
The framework in the cylindrical filter device is also barreled, and the main manufacturing process of the filter element framework in the processing is as follows: cutting out, punching, pre-rolling, scribing, spot welding and tearing test, and in the spot welding operation process of the filter element framework, the existing spot welding operation needs an operator to hold the framework, welding is carried out by aligning the scribing lines on two sides of the extruded framework, the spot welding distance is determined by the operator visually, the operation is inconvenient, the stability is poor, the spot welding quality of the filter element framework is low, the spot welding machining efficiency of the filter element framework is seriously influenced, and therefore, an integrated device for spot welding positioning, moving and welding of the filter element framework is urgently needed.
Disclosure of utility model
In order to overcome the defects in the background art, the utility model discloses an integrated device for spot welding positioning, moving and welding of a filter element framework, and the control of an electric box on a lower panel and an upper panel realizes automatic moving operation of the filter element framework, realizes automatic spot welding operation of the filter element framework, ensures stable and accurate spot welding distance, releases both hands of an operator, reduces labor intensity, greatly improves spot welding operation efficiency of the filter element framework, and provides guarantee for mass production.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The utility model provides an integrated device for filter core skeleton spot welding location, remove, welded, including the spot welder, the projecting shaft middle part of spot welder is equipped with the upper electrode that can carry out upper and lower motion control by the spot welder, the spot welder middle part is equipped with and cooperatees with the upper electrode, be used for carrying out the lower electrode of electric welding operation to the filter core skeleton, the spot welder front portion is equipped with the rack, sliding fit has the lower panel that can keep away from or be close to the spot welder on the mesa of rack, lower panel upper portion is equipped with the upper panel that can go up and down to adjust, rack one side is equipped with the electrical cabinet that is used for controlling the removal of lower panel and upper panel and control spot welder and carries out electric welding operation, upper panel upper portion face is equipped with two symmetrical risers, demountable installation has the locating component who is used for the card to put the filter core skeleton of waiting for spot welding between two risers.
Further, be equipped with the slide rail on the mesa of rack, the lower panel lower part face is equipped with the sliding support with slide rail sliding fit, still is equipped with on the mesa and drives sliding support and carry out gliding lead screw along the slide rail, mesa one side is equipped with the motor that drives the lead screw and carry out pivoted, and the motor carries out circuit connection with the electrical cabinet.
Further, the upper surface of the lower panel is uniformly provided with a plurality of guide posts perpendicular to the lower panel, the upper ends of the guide posts penetrate through the upper panel and are fixedly connected through bearing seats, the upper surface of the lower panel is provided with an air cylinder for driving the upper panel to move downwards, and the air cylinder is in control connection with the electrical cabinet.
Further, a sensor for receiving an uplink signal of the upper electrode and releasing the cylinder is further arranged on the cylinder, and a spring is sleeved on the guide column main body between the lower panel and the upper panel.
Further, sliding blocks capable of lifting and adjusting are arranged on opposite surfaces of the two vertical plates in a sliding fit mode, and the positioning assembly is detachably arranged between the two sliding blocks.
Further, the upper parts of the two vertical plates are respectively provided with a guide rail screw rod assembly for driving the sliding blocks to lift and slide.
Further, the locating component comprises a connecting plate and a mounting pipe, the two sides of the mounting pipe are symmetrically provided with connecting plates which are respectively connected with the adjacent sliding blocks, one end of the mounting pipe is provided with a mounting hole for clamping the filter element framework, and the upper part of the pipe body of the mounting pipe is provided with an open slot for carrying out spot welding operation on the filter element framework.
Further, the upper part of the electrical cabinet is provided with a control panel, and the control panel is respectively provided with a reset button, an automatic spot welding button and an emergency stop button.
Compared with the prior art, the utility model has the beneficial effects that:
According to the utility model, the lower panel and the upper panel are controlled by the electric box, so that the automatic moving operation of the filter element framework is realized, the automatic spot welding operation of the filter element framework is realized, the spot welding distance is stable and accurate, the hands of an operator are liberated, the labor intensity is reduced, the spot welding operation efficiency of the filter element framework is greatly improved, and the guarantee is provided for batch production.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the structure of the lower panel and the upper panel of the present utility model;
Fig. 3 is a schematic structural diagram of a positioning assembly according to the present utility model.
The marks in the figure: 1. spot welding machine; 2. an upper electrode; 3. a control panel; 4. a reset button; 5. an automatic spot welding button; 6. an emergency stop button; 7. an electric appliance cabinet; 8. a table top; 9. a mounting rack; 10. casters; 11. a lead screw assembly; 12. a slide rail; 13. a sliding support; 14. an air source control element; 15. an upper panel; 16. a lower electrode; 17. a skeleton guide rail screw assembly; 18. a slide block;
19. A positioning assembly; 19-1, a mounting port; 19-2, connecting plates; 19-3, mounting holes; 19-4, an open slot; 19-5, installing a pipe;
20. A guide post; 21. a bearing seat; 22. a sensor; 23. a lower panel; 24. a cylinder; 25. a spring; 26. a motor; 27. and a vertical plate.
Detailed Description
In the description, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc., the drawings merely correspond to the drawings of the present utility model, and in order to facilitate description of the present utility model, it is not necessary to indicate or imply that the apparatus or element to be referred to has a specific azimuth.
Referring to fig. 1-3 of the specification, the present utility model provides a technical scheme:
The first embodiment is an integrated device for spot welding positioning, moving and welding of a filter element framework, comprising a spot welder 1, wherein an upper electrode 2 capable of being controlled by the spot welder 1 to move up and down is arranged in the middle of an extending shaft of the spot welder 1, a lower electrode 16 matched with the upper electrode 2 and used for carrying out electric welding operation on the filter element framework is arranged in the middle of the spot welder 1, a rack 9 is arranged at the front part of the spot welder 1, casters 10 are arranged at the bottom of the rack 9, a lower panel 23 capable of being far away from or close to the spot welder 1 is slidably matched on a table 8 of the rack 9, a sliding rail 12 is arranged on the table 8 of the rack 9, a sliding support 13 slidably matched with the sliding rail 12 is arranged on the lower surface of the lower panel 23, a screw rod 11 for driving the sliding support 13 to slide along the sliding rail 12 is further arranged on the table 8, the screw rod 11 is rotatably arranged on the upper part of the table 8 and is in threaded connection with the sliding support 13, and a motor 26 for driving the screw rod 11 to rotate is arranged on one side of the table 8;
The upper part of the lower panel 23 is provided with an upper panel 15 capable of lifting and adjusting, specifically, the upper surface of the lower panel 23 is uniformly provided with a plurality of guide posts 20 perpendicular to the lower panel 23, the upper ends of the guide posts 20 penetrate through the upper panel 15 and are fixedly connected through bearing seats 21, the upper surface of the lower panel 23 is provided with a cylinder 24 for driving the upper panel 15 to move downwards, in order to realize that the cylinder 24 can automatically release along with spot welding operation, the cylinder 24 is also provided with a sensor 22 for receiving an uplink signal of the upper electrode 2 and releasing the cylinder 24, and a spring 25 is sleeved on the main body of the guide post 20 between the lower panel 23 and the upper panel 15;
The upper surface of the upper panel 15 is provided with two symmetrical vertical plates 27, a positioning assembly 19 for clamping a filter element framework to be spot-welded is detachably arranged between the two vertical plates 27, the positioning assembly 19 comprises a connecting plate 19-2 and a mounting pipe 19-5, the two sides of the mounting pipe 19-5 are symmetrically provided with the connecting plates 19-2 which are respectively connected with the adjacent sliding blocks 18, one end of the mounting pipe 19-5 is provided with a mounting hole 19-3 for clamping the filter element framework, and the upper part of the pipe body of the mounting pipe 19-5 is provided with an open slot 19-4 for carrying out spot welding operation on the filter element framework;
One side of the rack 9 is provided with an electric cabinet 7 for controlling the movement of the lower panel 23 and the upper panel 15 and controlling the spot welder 1 to perform electric welding operation, a motor 26 and an air cylinder 24 are connected with the electric cabinet 7 in a circuit manner, the upper part of the electric cabinet 7 is provided with a control panel 3, and the control panel 3 is respectively provided with a reset button 4, an automatic spot welding button 5 and an emergency stop button 6.
In order to ensure that the spot welder 1 can perform more accurate and effective spot welding operation with the filter element framework, the opposite surfaces of the two vertical plates 27 are respectively in sliding fit with a sliding block 18 capable of being adjusted in a lifting manner, guide rail screw assemblies 17 for driving the sliding blocks 18 to lift and slide are respectively arranged on the upper parts of the two vertical plates 27, the guide rail screw assemblies 17 are in a traditional screw driving mode, a slide rail is specifically arranged on each vertical plate 27, the sliding blocks 18 are in sliding fit with the slide rail, the guide rail screw is rotationally mounted in the slide rail, the guide rail screw is in threaded fit with the sliding blocks 18, a positioning assembly 19 is detachably mounted between the two sliding blocks 18, a mounting hole 19-3 is formed in a connecting plate 19-2 of the positioning assembly 19, and screws connected with the sliding blocks 18 are arranged in the mounting holes 19-3.
When the integrated device for spot welding positioning, moving and welding of the filter element framework is implemented, an operator installs a positioning assembly 19 on a sliding block 18, a rotating framework guide rail screw assembly 17 adjusts the central position of the positioning assembly 19, the centers of the positioning assembly 19 and a lower electrode 16 are positioned at positions suitable for spot welding, filter element framework spot welding parameters including spot welding length, spot welding number, spot welding position and the like are input into a control panel 3, the operator places the filter element framework into the positioning assembly 19, presses an automatic spot welding button 5 to start automatic spot welding, the whole framework spot welding device starts to work, a motor 26 receives a spot welding command of the control panel 3 about a first point, a screw 11 rotates to drive a lower panel 23 to move back and forth along a sliding rail 12, the framework moves to the spot welding position, a spot welder 1 receives the command to enable an upper electrode 2 to move downwards, a sensor 22 receives a lower signal of an upper table 15 to drive the positioning assembly 19 and the framework to move downwards when a sensor 22 controls a cylinder 24 to act, the framework contacts with the lower electrode 16, the upper electrode 2 moves downwards to contact the framework, the framework contacts with the framework, the upper electrode 1 releases current, and the upper electrode 2 and the lower electrode 16 passes through the spot welder 1;
The spot welding is finished, the spot welder cuts off current, the upper electrode 2 moves upwards, the sensor 22 receives an upward signal of the upper electrode 2 to control the cylinder 24 to release the action, the upper panel 15 moves upwards under the action of the spring 25, the framework returns to the original height, the motor 26 receives a spot welding command of the control panel 3 about the second point, the spot welding process of the first point is repeated, the spot welding action of the second point is finished, the motor 26 controls the screw rod 11 to move the whole device to the initial position until the spot welding command of all points is finished, and an operator takes down the framework to finish spot welding of one framework;
Spot welding of skeletons of different sizes can also be accomplished by changing the skeleton welding parameters in the positioning assembly 19 and the control panel 3.
The utility model has not been described in detail in the prior art, and it is apparent to those skilled in the art that the utility model is not limited to the details of the above-described exemplary embodiments, but that the utility model can be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the above-described embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (8)
1. The utility model provides an integrated device for filter core skeleton spot welding location, removal, welded, includes spot welder (1), and the projecting shaft middle part of spot welder (1) is equipped with upper electrode (2) that can carry out the upper and lower motion control by spot welder (1), and spot welder (1) middle part is equipped with and cooperatees with upper electrode (2), is used for carrying out lower electrode (16) of electric welding operation to the filter core skeleton, its characterized in that: the front portion of the spot welder (1) is provided with a rack (9), a lower panel (23) which can be far away from or close to the spot welder (1) is slidably matched on a table top (8) of the rack (9), an upper panel (15) which can be adjusted in a lifting manner is arranged on the upper portion of the lower panel (23), an electric cabinet (7) which is used for controlling movement of the lower panel (23) and the upper panel (15) and controlling the spot welder (1) to perform electric welding operation is arranged on one side of the rack (9), two symmetrical vertical plates (27) are arranged on the upper surface of the upper panel (15), and a positioning assembly (19) which is used for clamping a filter element framework to be spot welded is detachably arranged between the two vertical plates (27).
2. The integrated device for spot welding positioning, moving and welding of a filter element framework according to claim 1, wherein: the table top (8) of the rack (9) is provided with a sliding rail (12), the lower surface of the lower panel (23) is provided with a sliding support (13) which is in sliding fit with the sliding rail (12), the table top (8) is also provided with a screw rod (11) which drives the sliding support (13) to slide along the sliding rail (12), one side of the table top (8) is provided with a motor (26) which drives the screw rod (11) to rotate, and the motor (26) is in circuit connection with the electrical cabinet (7).
3. The integrated device for spot welding positioning, moving and welding of a filter element framework according to claim 1, wherein: the upper surface of the lower panel (23) is uniformly provided with a plurality of guide posts (20) perpendicular to the lower panel (23), the upper ends of the guide posts (20) penetrate through the upper panel (15) and are fixedly connected through bearing blocks (21), the upper surface of the lower panel (23) is provided with an air cylinder (24) for driving the upper panel (15) to move downwards, and the air cylinder (24) is in control connection with an electrical cabinet (7).
4. An integrated device for spot welding positioning, moving and welding of a filter element skeleton according to claim 3, wherein: the cylinder (24) is also provided with a sensor (22) for receiving an upward signal of the upper electrode (2) and releasing the cylinder (24), and a spring (25) is sleeved on the main body of the guide post (20) positioned between the lower panel (23) and the upper panel (15).
5. The integrated device for spot welding positioning, moving and welding of a filter element framework according to claim 1, wherein: the opposite surfaces of the two vertical plates (27) are respectively provided with a sliding block (18) which can be adjusted in a lifting way in a sliding fit way, and the positioning assembly (19) is detachably arranged between the two sliding blocks (18).
6. The integrated device for spot welding positioning, moving and welding of a filter element framework according to claim 5, wherein: the upper parts of the two vertical plates (27) are respectively provided with a guide rail screw rod assembly (17) for driving the sliding blocks (18) to lift and slide.
7. The integrated device for spot welding positioning, moving and welding of a filter element framework according to claim 5, wherein: the positioning assembly (19) comprises a connecting plate (19-2) and a mounting pipe (19-5), the connecting plate (19-2) connected with the adjacent sliding blocks (18) is symmetrically arranged on two sides of the mounting pipe (19-5), one end of the mounting pipe (19-5) is provided with a mounting hole (19-3) for clamping and placing the filter element framework, and an open slot (19-4) for performing spot welding operation on the filter element framework is formed in the upper portion of the pipe body of the mounting pipe (19-5).
8. The integrated device for spot welding positioning, moving and welding of a filter element framework according to claim 1, wherein: the upper part of the electrical cabinet (7) is provided with a control panel (3), and the control panel (3) is respectively provided with a reset button (4), an automatic spot welding button (5) and an emergency stop button (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322759132.XU CN221247295U (en) | 2023-10-13 | 2023-10-13 | Integrated device for spot welding positioning, moving and welding of filter element framework |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322759132.XU CN221247295U (en) | 2023-10-13 | 2023-10-13 | Integrated device for spot welding positioning, moving and welding of filter element framework |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221247295U true CN221247295U (en) | 2024-07-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322759132.XU Active CN221247295U (en) | 2023-10-13 | 2023-10-13 | Integrated device for spot welding positioning, moving and welding of filter element framework |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221247295U (en) |
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2023
- 2023-10-13 CN CN202322759132.XU patent/CN221247295U/en active Active
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