CN221234939U - Adhesive tape cutting module for battery rubberizing equipment - Google Patents
Adhesive tape cutting module for battery rubberizing equipment Download PDFInfo
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- CN221234939U CN221234939U CN202323312983.6U CN202323312983U CN221234939U CN 221234939 U CN221234939 U CN 221234939U CN 202323312983 U CN202323312983 U CN 202323312983U CN 221234939 U CN221234939 U CN 221234939U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 161
- 239000002390 adhesive tape Substances 0.000 title abstract description 6
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 33
- 238000001514 detection method Methods 0.000 claims description 11
- 239000003292 glue Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 210000000078 claw Anatomy 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域Technical Field
本实用新型涉及电池贴胶设备技术领域,尤其是涉及一种用于电池贴胶设备的胶带裁切模块。The utility model relates to the technical field of battery gluing equipment, in particular to an adhesive tape cutting module used for battery gluing equipment.
背景技术Background technique
在现有技术中,裁切贴胶设备是用来裁切胶带的设备,新能源汽车电池是用来提供新能源汽车动力,以便来驱动新能源汽车进行行驶,新能源汽车电池可循环使用,大大提高了资源的利用率,为了方便人们更好的使用新能源汽车电池,人们采用胶带来将新能源汽车电池包裹,避免新能源汽车电池内部的溶液泄漏,为了有更好的胶带包裹在电池的外表面,人们采用裁切贴胶设备将胶带进行裁切贴胶,满足人们的需求,提高新能源汽车电池的使用效率,目前对于电池模组进行贴胶的贴胶设备在对胶带进行裁切时,通常将胶带以料卷为基点拉动一定长度后直接对胶带进行裁切,裁切完成的胶带会落在托板上,再通过负压发生器将胶带吸住以将胶带转运至电池模组上进行后续的贴胶工作,该种胶带裁切方式导致胶带在下落的过程中会出现褶皱,甚至与托盘之间产生粘连,会影响胶带的平整性以及后续粘贴效果,进而影响电池贴胶进度。In the prior art, the cutting and gluing equipment is a device used to cut the tape. The new energy vehicle battery is used to provide power for the new energy vehicle so as to drive the new energy vehicle to travel. The new energy vehicle battery can be recycled, which greatly improves the utilization rate of resources. In order to facilitate people to better use the new energy vehicle battery, people use tape to wrap the new energy vehicle battery to avoid leakage of the solution inside the new energy vehicle battery. In order to have a better tape wrapped on the outer surface of the battery, people use the cutting and gluing equipment to cut and glue the tape to meet people's needs and improve the use efficiency of the new energy vehicle battery. At present, when the gluing equipment for gluing the battery module is used, the tape is usually pulled for a certain length based on the material roll as the base point and then the tape is directly cut. The cut tape will fall on the pallet, and then the tape will be sucked by the negative pressure generator to transfer the tape to the battery module for subsequent gluing work. This tape cutting method causes the tape to wrinkle during the falling process, and even adhesion to the pallet, which will affect the flatness of the tape and the subsequent pasting effect, thereby affecting the battery gluing progress.
申请号为:202110636331.4的中国发明专利公开了一种新能源汽车电池生产裁切贴胶设备,包括裁切裁切贴胶设备主体,所述裁切裁切贴胶设备主体的下端固定连接有固定座,所述固定座的上端固定连接有卷筒与一号滚轮,且一号滚轮位于卷筒的外侧,所述一号滚轮的外侧固定连接有五号夹子,所述五号夹子的一端固定连接有二号夹子,所述二号夹子的一端固定连接有切刀。然而该种新能源汽车电池生产裁切贴胶设备通过夹子将胶带拉动一定长度后直接对胶带进行裁切,裁切完成的胶带会落在托板上,再通过负压发生器将胶带吸住以将胶带转运至电池模组上进行后续的贴胶工作,该种胶带裁切方式导致胶带在下落的过程中会出现褶皱,甚至与托盘之间产生粘连,影响胶带的平整性以及后续粘贴效果,进而影响电池模组的贴胶进度。The Chinese invention patent with application number: 202110636331.4 discloses a new energy vehicle battery production cutting and gluing equipment, including a cutting and gluing equipment body, the lower end of the cutting and gluing equipment body is fixedly connected with a fixing seat, the upper end of the fixing seat is fixedly connected with a reel and a No. 1 roller, and the No. 1 roller is located on the outside of the reel, and the outer side of the No. 1 roller is fixedly connected with a No. 5 clamp, one end of the No. 5 clamp is fixedly connected with a No. 2 clamp, and one end of the No. 2 clamp is fixedly connected with a cutter. However, this type of new energy vehicle battery production cutting and gluing equipment directly cuts the tape after pulling the tape to a certain length through a clamp. The cut tape will fall on the pallet, and then the tape will be sucked by a negative pressure generator to transfer the tape to the battery module for subsequent gluing work. This tape cutting method causes wrinkles to appear on the tape during the falling process, and even adhesion to the pallet, affecting the flatness of the tape and the subsequent gluing effect, thereby affecting the gluing progress of the battery module.
实用新型内容Utility Model Content
本实用新型的目的是提供一种用于电池贴胶设备的胶带裁切模块。The utility model aims to provide a tape cutting module for battery gluing equipment.
为实现上述目的,本实用新型提出的技术方案是:In order to achieve the above purpose, the technical solution proposed by the utility model is:
一种用于电池贴胶设备的胶带裁切模块,包括机架,所述机架架设在电池贴胶设备上,还包括用于对胶带进行夹取拉动的夹取机构、用于对胶带进行按压定位的定位机构以及用于对胶带进行自动裁切的裁切机构,夹取机构布置在所述机架的上部,定位机构配置在夹取机构一端,裁切机构装配在所述机架靠近定位机构的一端。A tape cutting module for a battery gluing device comprises a frame, which is mounted on the battery gluing device, and further comprises a clamping mechanism for clamping and pulling the tape, a positioning mechanism for pressing and positioning the tape, and a cutting mechanism for automatically cutting the tape, wherein the clamping mechanism is arranged on the upper part of the frame, the positioning mechanism is configured at one end of the clamping mechanism, and the cutting mechanism is assembled on the end of the frame close to the positioning mechanism.
夹取机构包括夹取基座、夹取气缸以及胶带夹爪,所述夹取基座设有两组,两组所述夹取基座经由滑动组件滑动装配在所述机架的上端,所述夹取气缸设有两组,两组所述夹取气缸分别设置在两组所述夹取基座的上端且经由支架与对应的所述夹取基座固定连接,所述夹取气缸水平布置且其输出端朝向定位机构布置,所述胶带夹爪对应两组所述夹取气缸设有两组,两组所述胶带夹爪分别装配在两组所述夹取气缸的输出端。The clamping mechanism includes a clamping base, a clamping cylinder and a tape clamp. The clamping base is provided with two groups, and the two groups of the clamping base are slidably assembled on the upper end of the frame via a sliding assembly. The clamping cylinder is provided with two groups, and the two groups of the clamping cylinders are respectively arranged on the upper ends of the two groups of the clamping bases and fixedly connected to the corresponding clamping bases via a bracket. The clamping cylinder is horizontally arranged and its output end is arranged toward the positioning mechanism. The tape clamps are provided with two groups corresponding to the two groups of the clamping cylinders, and the two groups of the tape clamps are respectively assembled on the output ends of the two groups of the clamping cylinders.
滑动组件包括滑动导轨、滑动基座、滑动电机以及滑动丝杠,所述滑动导轨设有两组,两组所述滑动导轨并排间隔布置在所述机架的上端且经由顶持组件与所述机架固定连接,两组所述夹取基座分别通过滑块与两组所述滑动导轨滑动连接,所述滑动基座设置在两组所述夹取基座之间且与两组所述夹取基座固定连接,所述滑动电机设置在所述滑动基座的下部且与所述滑动基座固定连接,所述滑动电机的输出端贯穿所述滑动基座,所述滑动丝杠设置在所述滑动基座的上部且其两端分别与所述滑动基座以及所述机架连接,所述滑动基座通过滑座与所述滑动丝杠连接,所述滑动电机的输出端通过传动轮以及传动带与所述滑动丝杠传动连接。The sliding assembly includes a sliding guide rail, a sliding base, a sliding motor and a sliding screw, and the sliding guide rail is provided with two groups. The two groups of sliding guide rails are arranged side by side and spaced apart at the upper end of the frame and are fixedly connected to the frame via a supporting assembly. The two groups of clamping bases are slidably connected to the two groups of sliding guide rails through sliders respectively. The sliding base is arranged between the two groups of clamping bases and is fixedly connected to the two groups of clamping bases. The sliding motor is arranged at the lower part of the sliding base and is fixedly connected to the sliding base. The output end of the sliding motor passes through the sliding base. The sliding screw is arranged at the upper part of the sliding base and its two ends are respectively connected to the sliding base and the frame. The sliding base is connected to the sliding screw through a slide, and the output end of the sliding motor is transmission-connected to the sliding screw through a transmission wheel and a transmission belt.
定位机构包括定位基座、定位支架、定位气缸以及定位板,所述定位基座经由安装板装配在所述机架的一端上方,所述定位支架设置在所述定位基座上端远离所述定位基座的一侧且与所述定位基座固定连接,所述定位气缸设置在所述定位支架的上端中部且与所述定位支架固定连接,所述定位气缸的输出端贯穿所述定位支架朝向下方设置,所述定位板设置在所述定位气缸的输出端且与所述定位气缸的输出端固定连接,所述定位板位于所述定位支架的内侧。The positioning mechanism includes a positioning base, a positioning bracket, a positioning cylinder and a positioning plate. The positioning base is assembled above one end of the frame via a mounting plate. The positioning bracket is arranged on a side of the upper end of the positioning base away from the positioning base and is fixedly connected to the positioning base. The positioning cylinder is arranged in the middle of the upper end of the positioning bracket and is fixedly connected to the positioning bracket. The output end of the positioning cylinder passes through the positioning bracket and is arranged downward. The positioning plate is arranged at the output end of the positioning cylinder and is fixedly connected to the output end of the positioning cylinder. The positioning plate is located on the inner side of the positioning bracket.
还包括过料板以及检测传感器,所述过料板设置在所述定位基座的下部且与所述定位基座固定连接,所述过料板的上部对应胶带的离型纸设有过料开口,所述检测传感器设置在所述过料板的下部且与所述过料板固定连接。It also includes a feed plate and a detection sensor. The feed plate is arranged at the lower part of the positioning base and is fixedly connected to the positioning base. The upper part of the feed plate is provided with a feed opening corresponding to the release paper of the tape. The detection sensor is arranged at the lower part of the feed plate and is fixedly connected to the feed plate.
还包括限位块,所述限位块设有两组,两组所述限位块对称设置在所述定位基座上端靠近所述机架的一侧且与所述机架固定连接,胶带位于两组所述限位块之间。It also includes limit blocks, which are provided with two groups. The two groups of limit blocks are symmetrically arranged on one side of the upper end of the positioning base close to the frame and fixedly connected to the frame, and the tape is located between the two groups of limit blocks.
裁切机构包括裁切支柱、裁切横梁、裁切气缸以及切刀组件,所述裁切支柱设有两组,两组所述裁切支柱经由顶持组件竖直布置在所述机架靠近定位机构的一端上部,所述裁切横梁设置在两组所述裁切支柱的上端且与两组所述裁切支柱固定连接,所述裁切气缸设置在所述裁切横梁的上端且与所述裁切横梁固定连接,所述裁切气缸的输出端贯穿所述裁切横梁朝向下方设置,切刀组件装配在所述裁切气缸的输出端且位于所述裁切横梁的下方。The cutting mechanism includes cutting pillars, a cutting beam, a cutting cylinder and a cutting knife assembly. The cutting pillars are provided with two groups. The two groups of cutting pillars are vertically arranged at the upper part of one end of the frame close to the positioning mechanism via a supporting assembly. The cutting beam is arranged at the upper ends of the two groups of cutting pillars and fixedly connected to the two groups of cutting pillars. The cutting cylinder is arranged at the upper end of the cutting beam and fixedly connected to the cutting beam. The output end of the cutting cylinder passes through the cutting beam and is arranged downward. The cutting knife assembly is assembled at the output end of the cutting cylinder and is located below the cutting beam.
顶持组件包括顶持横梁、顶持气缸以及顶持基座,所述顶持横梁设置在所述机架靠近定位机构的一端上部且与所述机架固定连接,所述裁切支柱竖直设置在所述顶持横梁的端部且与所述顶持横梁固定连接,所述顶持气缸设置在所述顶持横梁的下部且与所述顶持横梁固定连接,所述顶持气缸的输出端贯穿所述顶持横梁朝向上方设置,所述顶持基座设置在所述顶持气缸的输出端且与所述顶持气缸的输出端固定连接,所述顶持基座的两端分别通过滑套与两组所述裁切支柱滑动连接。The supporting assembly includes a supporting beam, a supporting cylinder and a supporting base. The supporting beam is arranged at the upper part of one end of the frame close to the positioning mechanism and is fixedly connected to the frame. The cutting pillar is vertically arranged at the end of the supporting beam and is fixedly connected to the supporting beam. The supporting cylinder is arranged at the lower part of the supporting beam and is fixedly connected to the supporting beam. The output end of the supporting cylinder passes through the supporting beam and is arranged upward. The supporting base is arranged at the output end of the supporting cylinder and is fixedly connected to the output end of the supporting cylinder. The two ends of the supporting base are slidably connected to the two groups of cutting pillars through sliding sleeves.
还包括切刀槽,所述切刀槽设置在所述顶持基座的上端且与所述顶持基座固定连接。It also includes a cutting knife groove, which is arranged at the upper end of the supporting base and is fixedly connected to the supporting base.
切刀组件包括切刀基座以及裁切刀,所述切刀基座设置在所述裁切气缸的输出端且与所述裁切气缸的输出端固定连接,所述切刀基座的两端分别通过滑套与两组所述裁切支柱滑动连接,所述裁切刀设置在所述切刀基座的下部且与所述切刀基座固定连接,所述裁切刀与所述切刀槽对应布置。The cutter assembly includes a cutter base and a cutting knife. The cutter base is arranged at the output end of the cutting cylinder and is fixedly connected to the output end of the cutting cylinder. The two ends of the cutter base are slidably connected to the two groups of cutting pillars through sliding sleeves respectively. The cutting knife is arranged at the lower part of the cutter base and is fixedly connected to the cutter base. The cutting knife is arranged corresponding to the cutting groove.
本实用新型的有益效果是:The beneficial effects of the utility model are:
结构简单,设有夹取机构,可通过滑动结构与夹装结构配合以平稳的拉动胶带延伸一定长度,胶带的拉伸长度可根据实际使用需求进行调整,使用灵活,设有定位机构,可以与夹取机构共同对胶带进行定位以避免胶带出现褶皱或者与其它部件产生粘连,保证胶带的平整性以及后续粘贴效果,设有裁切机构,可以对胶带进行自动裁切以提升胶带的裁切效率,保证电池贴胶过程顺利进行。The structure is simple and is equipped with a clamping mechanism. The sliding structure and the clamping structure can be used to smoothly pull the tape to extend a certain length. The stretching length of the tape can be adjusted according to actual use requirements. It is flexible to use. A positioning mechanism can be used together with the clamping mechanism to position the tape to avoid wrinkles on the tape or adhesion to other parts, thereby ensuring the flatness of the tape and the subsequent pasting effect. A cutting mechanism can automatically cut the tape to improve the cutting efficiency of the tape and ensure a smooth battery gluing process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型定位机构结构示意图;Figure 2 is a schematic diagram of the positioning mechanism structure of the utility model;
图3是本实用新型过料板以及检测传感器与定位机构配合示意图;FIG3 is a schematic diagram of the cooperation between the material feeding plate and the detection sensor and the positioning mechanism of the utility model;
图4是本实用新型裁切机构结构示意图;Figure 4 is a schematic diagram of the structure of the cutting mechanism of the utility model;
图5是本实用新型顶持组件与裁切机构配合示意图。5 is a schematic diagram of the cooperation between the top holding assembly and the cutting mechanism of the utility model.
图中:1、机架;2、夹取基座;3、夹取气缸;4、胶带夹爪;5、滑动导轨;6、滑动基座;7、滑动电机;8、滑动丝杠;9、定位基座;10、定位支架;11、定位气缸;12、定位板;13、过料板;14、检测传感器;15、限位块;16、裁切支柱;17、裁切横梁;18、裁切气缸;19、顶持横梁;20、顶持气缸;21、顶持基座;22、切刀槽;23、切刀基座;24、裁切刀。In the figure: 1. frame; 2. clamping base; 3. clamping cylinder; 4. tape clamp; 5. sliding guide rail; 6. sliding base; 7. sliding motor; 8. sliding screw; 9. positioning base; 10. positioning bracket; 11. positioning cylinder; 12. positioning plate; 13. feeding plate; 14. detection sensor; 15. limit block; 16. cutting pillar; 17. cutting beam; 18. cutting cylinder; 19. holding beam; 20. holding cylinder; 21. holding base; 22. cutting knife groove; 23. cutting knife base; 24. cutting knife.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细描述,The utility model is further described in detail below in conjunction with the accompanying drawings.
一种用于电池贴胶设备的胶带裁切模块,包括机架1,机架1架设在电池贴胶设备上,还包括用于对胶带进行夹取拉动的夹取机构、用于对胶带进行按压定位的定位机构以及用于对胶带进行自动裁切的裁切机构,夹取机构布置在机架1的上部,定位机构配置在夹取机构一端,裁切机构装配在机架1靠近定位机构的一端,本实用新型整体结构示意图如图1所示。A tape cutting module for a battery gluing device includes a frame 1, which is mounted on the battery gluing device, and also includes a clamping mechanism for clamping and pulling the tape, a positioning mechanism for pressing and positioning the tape, and a cutting mechanism for automatically cutting the tape. The clamping mechanism is arranged on the upper part of the frame 1, the positioning mechanism is configured at one end of the clamping mechanism, and the cutting mechanism is assembled at one end of the frame 1 close to the positioning mechanism. The overall structural schematic diagram of the utility model is shown in Figure 1.
夹取机构包括夹取基座2、夹取气缸3以及胶带夹爪4,夹取基座2设有两组,两组夹取基座2经由滑动组件滑动装配在机架1的上端,夹取气缸3设有两组,两组夹取气缸3分别设置在两组夹取基座2的上端且经由支架与对应的夹取基座2固定连接,夹取气缸3水平布置且其输出端朝向定位机构布置,胶带夹爪4对应两组夹取气缸3设有两组,两组胶带夹爪4分别装配在两组夹取气缸3的输出端,夹取机构通过夹取基座2、夹取气缸3以及胶带夹爪4配合,对胶带的一端进行夹取并拉动胶带伸长以待后续的裁切操作,其中,夹取基座2用于为夹取气缸3提供安装支撑并在滑动组件的作用下带动夹取气缸3进行水平滑动,夹取气缸3用于为胶带夹爪4提供安装支撑并带动胶带夹爪4进行开合动作,胶带夹爪4用于在夹取气缸3的作用下进行开合动作以对胶带的一端进行夹取,并在滑动组件的作用下拉动胶带伸长以待后续的裁切操作。The clamping mechanism includes a clamping base 2, a clamping cylinder 3 and a tape clamping claw 4. The clamping base 2 is provided with two groups, and the two groups of clamping bases 2 are slidably assembled on the upper end of the frame 1 via a sliding assembly. The clamping cylinder 3 is provided with two groups, and the two groups of clamping cylinders 3 are respectively arranged at the upper ends of the two groups of clamping bases 2 and fixedly connected with the corresponding clamping bases 2 via a bracket. The clamping cylinder 3 is arranged horizontally and its output end is arranged toward the positioning mechanism. The tape clamping claw 4 is provided with two groups corresponding to the two groups of clamping cylinders 3, and the two groups of tape clamping claws 4 are respectively assembled at the output ends of the two groups of clamping cylinders 3. The clamping mechanism is provided with two groups of clamping cylinders 3. The seat 2, the clamping cylinder 3 and the tape clamping claw 4 cooperate to clamp one end of the tape and pull the tape to stretch for subsequent cutting operations, wherein the clamping base 2 is used to provide installation support for the clamping cylinder 3 and drive the clamping cylinder 3 to slide horizontally under the action of the sliding component, the clamping cylinder 3 is used to provide installation support for the tape clamping claw 4 and drive the tape clamping claw 4 to open and close, the tape clamping claw 4 is used to open and close under the action of the clamping cylinder 3 to clamp one end of the tape, and pull the tape to stretch under the action of the sliding component for subsequent cutting operations.
滑动组件包括滑动导轨5、滑动基座6、滑动电机7以及滑动丝杠8,滑动导轨5设有两组,两组滑动导轨5并排间隔布置在机架1的上端且经由顶持组件与机架1固定连接,两组夹取基座2分别通过滑块与两组滑动导轨5滑动连接,滑动基座6设置在两组夹取基座2之间且与两组夹取基座2固定连接,滑动电机7设置在滑动基座6的下部且与滑动基座6固定连接,滑动电机7的输出端贯穿滑动基座6,滑动丝杠8设置在滑动基座6的上部且其两端分别与滑动基座6以及机架1连接,滑动基座6通过滑座与滑动丝杠8连接,滑动电机7的输出端通过传动轮以及传动带与滑动丝杠8传动连接,滑动组件通过滑动导轨5、滑动基座6、滑动电机7以及滑动丝杠8配合,为夹取基座2提供滑动支撑,其中,滑动导轨5用于通过滑块为夹取基座2提供滑动支撑,滑动基座6用于为滑动电机7提供安装支撑,滑动电机7用于与滑动丝杠8配合以构成滑动结构,从而带动夹取基座2沿着滑动导轨5滑动,进而通过胶带夹爪4拉动胶带伸长,滑动丝杠8用于为滑动基座6提供滑动导向。The sliding assembly includes a sliding guide rail 5, a sliding base 6, a sliding motor 7 and a sliding screw 8. The sliding guide rail 5 is provided with two groups. The two groups of sliding guide rails 5 are arranged side by side at intervals at the upper end of the frame 1 and are fixedly connected to the frame 1 via a top holding assembly. The two groups of clamping bases 2 are slidably connected to the two groups of sliding guide rails 5 through sliders respectively. The sliding base 6 is arranged between the two groups of clamping bases 2 and is fixedly connected to the two groups of clamping bases 2. The sliding motor 7 is arranged at the lower part of the sliding base 6 and is fixedly connected to the sliding base 6. The output end of the sliding motor 7 passes through the sliding base 6. The sliding screw 8 is arranged at the upper part of the sliding base 6 and its two ends are respectively connected to the sliding base 6 and the frame 1. The base 6 is connected to the sliding screw 8 through a sliding seat, and the output end of the sliding motor 7 is connected to the sliding screw 8 through a transmission wheel and a transmission belt. The sliding assembly cooperates with the sliding guide rail 5, the sliding base 6, the sliding motor 7 and the sliding screw 8 to provide sliding support for the clamping base 2, wherein the sliding guide rail 5 is used to provide sliding support for the clamping base 2 through a slider, the sliding base 6 is used to provide installation support for the sliding motor 7, and the sliding motor 7 is used to cooperate with the sliding screw 8 to form a sliding structure, thereby driving the clamping base 2 to slide along the sliding guide rail 5, and then pulling the tape to extend through the tape clamp 4, and the sliding screw 8 is used to provide sliding guidance for the sliding base 6.
定位机构包括定位基座9、定位支架10、定位气缸11以及定位板12,定位基座9经由安装板装配在机架1的一端上方,定位支架10设置在定位基座9上端远离定位基座9的一侧且与定位基座9固定连接,定位气缸11设置在定位支架10的上端中部且与定位支架10固定连接,定位气缸11的输出端贯穿定位支架10朝向下方设置,定位板12设置在定位气缸11的输出端且与定位气缸11的输出端固定连接,定位板12位于定位支架10的内侧,定位机构通过定位基座9、定位支架10、定位气缸11以及定位板12配合,在裁切过程中对胶带进行定位,其中,定位基座9用于为定位支架10提供安装支撑,定位支架10用于为定位气缸11提供安装支撑,定位气缸11用于为定位板12提供安装支撑并带动定位板12进行升降动作,定位板12用于在定位气缸11的作用下进行升降动作以在裁切过程中对胶带进行定位,本实用新型定位机构结构示意图如图2所示。The positioning mechanism includes a positioning base 9, a positioning bracket 10, a positioning cylinder 11 and a positioning plate 12. The positioning base 9 is assembled above one end of the frame 1 via a mounting plate. The positioning bracket 10 is arranged on a side of the upper end of the positioning base 9 away from the positioning base 9 and is fixedly connected to the positioning base 9. The positioning cylinder 11 is arranged in the middle of the upper end of the positioning bracket 10 and is fixedly connected to the positioning bracket 10. The output end of the positioning cylinder 11 passes through the positioning bracket 10 and is arranged downward. The positioning plate 12 is arranged at the output end of the positioning cylinder 11 and is fixedly connected to the output end of the positioning cylinder 11. The positioning plate 12 is located at the positioning bracket 10. On the inner side of the frame 10, the positioning mechanism cooperates with the positioning base 9, the positioning bracket 10, the positioning cylinder 11 and the positioning plate 12 to position the tape during the cutting process, wherein the positioning base 9 is used to provide installation support for the positioning bracket 10, the positioning bracket 10 is used to provide installation support for the positioning cylinder 11, the positioning cylinder 11 is used to provide installation support for the positioning plate 12 and drive the positioning plate 12 to perform lifting movements, and the positioning plate 12 is used to perform lifting movements under the action of the positioning cylinder 11 to position the tape during the cutting process. The structural schematic diagram of the positioning mechanism of the utility model is shown in Figure 2.
还包括过料板13以及检测传感器14,过料板13设置在定位基座9的下部且与定位基座9固定连接,过料板13的上部对应胶带的离型纸设有过料开口,检测传感器14设置在过料板13的下部且与过料板13固定连接,其中,过料板13用于为检测传感器14提供安装支撑,过料开口用于作为过料板13上部的过料结构以满足胶带离型纸的过料需求,检测传感器14用于检测过料开口处是否具有离型纸以检测是否具有余料,本实用新型过料板13以及检测传感器14与定位机构配合示意图如图3所示。It also includes a feed plate 13 and a detection sensor 14. The feed plate 13 is arranged at the lower part of the positioning base 9 and is fixedly connected to the positioning base 9. The upper part of the feed plate 13 is provided with a feed opening corresponding to the release paper of the tape. The detection sensor 14 is arranged at the lower part of the feed plate 13 and is fixedly connected to the feed plate 13, wherein the feed plate 13 is used to provide an installation support for the detection sensor 14, and the feed opening is used as a feed structure at the upper part of the feed plate 13 to meet the feed demand of the release paper of the tape. The detection sensor 14 is used to detect whether there is release paper at the feed opening to detect whether there is residual material. The schematic diagram of the cooperation between the feed plate 13 and the detection sensor 14 and the positioning mechanism of the utility model is shown in Figure 3.
还包括限位块15,限位块15设有两组,两组限位块15对称设置在定位基座9上端靠近机架1的一侧且与机架1固定连接,胶带位于两组限位块15之间,其中,限位块15用于作为定位基座9上的限位结构以对胶带进行限位,防止裁切过程中胶带出现偏移或者脱落现象。It also includes a limit block 15, which is provided with two groups. The two groups of limit blocks 15 are symmetrically arranged on one side of the upper end of the positioning base 9 close to the frame 1 and are fixedly connected to the frame 1. The tape is located between the two groups of limit blocks 15, wherein the limit block 15 is used as a limit structure on the positioning base 9 to limit the tape to prevent the tape from deflecting or falling off during the cutting process.
裁切机构包括裁切支柱16、裁切横梁17、裁切气缸18以及切刀组件,裁切支柱16设有两组,两组裁切支柱16经由顶持组件竖直布置在机架1靠近定位机构的一端上部,裁切横梁17设置在两组裁切支柱16的上端且与两组裁切支柱16固定连接,裁切气缸18设置在裁切横梁17的上端且与裁切横梁17固定连接,裁切气缸18的输出端贯穿裁切横梁17朝向下方设置,切刀组件装配在裁切气缸18的输出端且位于裁切横梁17的下方,裁切机构通过裁切支柱16、裁切横梁17、裁切气缸18以及切刀组件配合,对胶带进行裁切操作,其中,裁切支柱16用于为裁切横梁17提供安装支撑,裁切横梁17用于与裁切支柱16共同构成支架结构,从而为裁切气缸18提供安装支撑,裁切气缸18用于为切刀组件提供安装支撑并带动切刀组件进行升降动作,切刀组件用于在裁切气缸18的作用下进行升降动作以对胶带进行裁切操作,本实用新型裁切机构结构示意图如图4所示。The cutting mechanism includes a cutting support 16, a cutting beam 17, a cutting cylinder 18 and a cutter assembly. The cutting support 16 is provided with two groups. The two groups of cutting supports 16 are vertically arranged at the upper part of one end of the frame 1 close to the positioning mechanism via a top holding assembly. The cutting beam 17 is arranged at the upper end of the two groups of cutting supports 16 and is fixedly connected to the two groups of cutting supports 16. The cutting cylinder 18 is arranged at the upper end of the cutting beam 17 and is fixedly connected to the cutting beam 17. The output end of the cutting cylinder 18 passes through the cutting beam 17 and is arranged downward. The cutter assembly is assembled at the output end of the cutting cylinder 18 and is located below the cutting beam 17. The cutting mechanism cooperates with the cutting pillar 16, the cutting beam 17, the cutting cylinder 18 and the cutter assembly to cut the tape, wherein the cutting pillar 16 is used to provide installation support for the cutting beam 17, and the cutting beam 17 is used to form a bracket structure together with the cutting pillar 16, thereby providing installation support for the cutting cylinder 18, and the cutting cylinder 18 is used to provide installation support for the cutter assembly and drive the cutter assembly to perform lifting action, and the cutter assembly is used to perform lifting action under the action of the cutting cylinder 18 to cut the tape. The schematic diagram of the cutting mechanism structure of the utility model is shown in Figure 4.
顶持组件包括顶持横梁19、顶持气缸20以及顶持基座21,顶持横梁19设置在机架1靠近定位机构的一端上部且与机架1固定连接,裁切支柱16竖直设置在顶持横梁19的端部且与顶持横梁19固定连接,顶持气缸20设置在顶持横梁19的下部且与顶持横梁19固定连接,顶持气缸20的输出端贯穿顶持横梁19朝向上方设置,顶持基座21设置在顶持气缸20的输出端且与顶持气缸20的输出端固定连接,顶持基座21的两端分别通过滑套与两组裁切支柱16滑动连接,顶持组件通过顶持横梁19、顶持气缸20以及顶持基座21配合,为胶带提供顶持支撑并与切刀组件配合以对胶带进行裁切操作,其中,顶持横梁19用于为裁切支柱16以及顶持气缸20提供安装支撑,顶持气缸20用于为顶持基座21提供安装支撑并带动顶持基座21进行升降动作,顶持基座21用于在顶持气缸20的作用下进行升降动作,从而为胶带提供顶持支撑并与切刀组件配合以对胶带进行裁切操作,本实用新型顶持组件与裁切机构配合示意图如图5所示。The supporting assembly includes a supporting beam 19, a supporting cylinder 20 and a supporting base 21. The supporting beam 19 is arranged at the upper part of one end of the frame 1 close to the positioning mechanism and is fixedly connected to the frame 1. The cutting support 16 is vertically arranged at the end of the supporting beam 19 and is fixedly connected to the supporting beam 19. The supporting cylinder 20 is arranged at the lower part of the supporting beam 19 and is fixedly connected to the supporting beam 19. The output end of the supporting cylinder 20 passes through the supporting beam 19 and is arranged upward. The supporting base 21 is arranged at the output end of the supporting cylinder 20 and is fixedly connected to the output end of the supporting cylinder 20. The two ends of the supporting base 21 slide with the two groups of cutting supports 16 through sliding sleeves respectively. The supporting assembly cooperates with the supporting beam 19, the supporting cylinder 20 and the supporting base 21 to provide supporting support for the tape and cooperate with the cutter assembly to cut the tape, wherein the supporting beam 19 is used to provide mounting support for the cutting pillar 16 and the supporting cylinder 20, the supporting cylinder 20 is used to provide mounting support for the supporting base 21 and drive the supporting base 21 to perform lifting action, the supporting base 21 is used to perform lifting action under the action of the supporting cylinder 20, thereby providing supporting support for the tape and cooperating with the cutter assembly to cut the tape, the schematic diagram of the cooperation between the supporting assembly and the cutting mechanism of the utility model is shown in Figure 5.
还包括切刀槽22,切刀槽22设置在顶持基座21的上端且与顶持基座21固定连接,其中,其中,切刀槽22用于与切刀组件配合以对胶带进行裁切操作。It also includes a cutting groove 22, which is arranged at the upper end of the supporting base 21 and is fixedly connected to the supporting base 21, wherein the cutting groove 22 is used to cooperate with the cutting knife assembly to cut the tape.
切刀组件包括切刀基座23以及裁切刀24,切刀基座23设置在裁切气缸18的输出端且与裁切气缸18的输出端固定连接,切刀基座23的两端分别通过滑套与两组裁切支柱16滑动连接,裁切刀24设置在切刀基座23的下部且与切刀基座23固定连接,裁切刀24与切刀槽22对应布置,切刀组件通过切刀基座23以及裁切刀24配合,在切刀槽22处对胶带进行裁切操作,其中,切刀基座23用于为裁切刀24提供安装支撑,裁切刀24用于与切刀基座23共同构成切刀结构以在切刀槽22处对胶带进行裁切操作。The cutter assembly includes a cutter base 23 and a cutting knife 24. The cutter base 23 is arranged at the output end of the cutting cylinder 18 and is fixedly connected to the output end of the cutting cylinder 18. The two ends of the cutter base 23 are slidably connected to the two groups of cutting pillars 16 through sliding sleeves respectively. The cutting knife 24 is arranged at the lower part of the cutter base 23 and is fixedly connected to the cutter base 23. The cutting knife 24 is arranged corresponding to the cutting groove 22. The cutter assembly cooperates with the cutter base 23 and the cutting knife 24 to cut the tape at the cutting groove 22, wherein the cutter base 23 is used to provide installation support for the cutting knife 24, and the cutting knife 24 is used to form a cutting structure together with the cutter base 23 to cut the tape at the cutting groove 22.
工作原理:working principle:
对电池模组进行贴胶时,将本模块通过机架1装配在电池贴胶设备上,将料卷上胶带的一端穿过定位基座9与定位板12之间的空隙,并穿过裁切刀24与切刀槽22之间的空隙,工作过程中,滑动组件通过夹取基座2带动夹取气缸3以及胶带夹爪4水平移动至裁切机构处并对胶带的端部进行夹装,之后滑动组件根据预先设定的胶带裁切长度带动夹取气缸3水平移动一段距离,然后定位机构对胶带进行定位,定位完成后,贴胶设备的取料结构移动至夹取机构与裁切机构之间并对胶带进行吸附,之后裁切机构对胶带进行裁切,裁切完成后取料结构带动胶带移动至电池模组的贴胶工位处以进行贴胶操作,裁切过程中,胶带的离型纸经由定位基座9与裁切机构之间的缝隙穿过过料开口并收卷在贴胶设备的收料结构上。When gluing the battery module, the module is assembled on the battery gluing equipment through the frame 1, and one end of the tape on the material roll passes through the gap between the positioning base 9 and the positioning plate 12, and passes through the gap between the cutting knife 24 and the cutting knife groove 22. During the working process, the sliding component drives the clamping cylinder 3 and the tape clamping claw 4 to move horizontally to the cutting mechanism through the clamping base 2 and clamp the end of the tape. Then the sliding component drives the clamping cylinder 3 to move horizontally for a distance according to the preset tape cutting length, and then the positioning mechanism positions the tape. After the positioning is completed, the material taking structure of the gluing equipment moves between the clamping mechanism and the cutting mechanism and adsorbs the tape. Then the cutting mechanism cuts the tape. After the cutting is completed, the material taking structure drives the tape to move to the gluing station of the battery module for gluing operation. During the cutting process, the release paper of the tape passes through the gap between the positioning base 9 and the cutting mechanism through the material passing opening and is rolled up on the material receiving structure of the gluing equipment.
本实用新型的有益效果是结构简单,设有夹取机构,可通过滑动结构与夹装结构配合以平稳的拉动胶带延伸一定长度,胶带的拉伸长度可根据实际使用需求进行调整,使用灵活,设有定位机构,可以与夹取机构共同对胶带进行定位以避免胶带出现褶皱或者与其它部件产生粘连,保证胶带的平整性以及后续粘贴效果,设有裁切机构,可以对胶带进行自动裁切以提升胶带的裁切效率,保证电池贴胶过程顺利进行。The beneficial effects of the utility model are that the structure is simple and a clamping mechanism is provided, and the sliding structure and the clamping structure can be cooperated to smoothly pull the tape to extend a certain length. The stretching length of the tape can be adjusted according to actual use requirements, and it is flexible to use. A positioning mechanism is provided, and the tape can be positioned together with the clamping mechanism to avoid wrinkles on the tape or adhesion with other parts, thereby ensuring the flatness of the tape and the subsequent pasting effect. A cutting mechanism is provided, and the tape can be automatically cut to improve the cutting efficiency of the tape, thereby ensuring a smooth battery gluing process.
以上对本实用新型的一个实施例进行了详细说明,但内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118825431A (en) * | 2024-08-14 | 2024-10-22 | 苏州可川电子科技股份有限公司 | A folding tape process for lithium batteries |
| WO2026065622A1 (en) * | 2024-09-25 | 2026-04-02 | 宁德时代新能源科技股份有限公司 | Tab adhesive tape application device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118825431A (en) * | 2024-08-14 | 2024-10-22 | 苏州可川电子科技股份有限公司 | A folding tape process for lithium batteries |
| WO2026065622A1 (en) * | 2024-09-25 | 2026-04-02 | 宁德时代新能源科技股份有限公司 | Tab adhesive tape application device |
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Address after: 300300 Tianjin Xiqing District Tianjin Xiqing Automotive Industrial Zone JD Intelligent Industrial Park Building 1 101 Patentee after: Tianjin Xinkerui Technology Co.,Ltd. Country or region after: China Address before: No. 3 East Yard, Yanji Road Meteorological Bureau, Beicang Town, Beichen District, Tianjin 300300 Patentee before: Tianjin Xinkerui Technology Co.,Ltd. Country or region before: China |