CN221213063U - Automatic screw printing and pad printing integrated machine - Google Patents

Automatic screw printing and pad printing integrated machine Download PDF

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Publication number
CN221213063U
CN221213063U CN202323070935.0U CN202323070935U CN221213063U CN 221213063 U CN221213063 U CN 221213063U CN 202323070935 U CN202323070935 U CN 202323070935U CN 221213063 U CN221213063 U CN 221213063U
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CN
China
Prior art keywords
pad printing
screw
products
automatic
printing
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CN202323070935.0U
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Chinese (zh)
Inventor
郭子龙
陆际潮
余达
林峰
李开顺
郑桂华
熊国念
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Dongguan Juzhan Intelligent Technology Co ltd
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Dongguan Juzhan Intelligent Technology Co ltd
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Abstract

The utility model relates to the technical field of toy processing equipment, in particular to an automatic screw printing and pad printing integrated machine, which comprises: the machine comprises a machine table and a turntable arranged on the machine table, wherein a positioning carrier is arranged on the circumferential edge of the turntable, a feeding mechanism which is arranged on the side edge of the machine table and can be used for feeding materials one by one, an automatic screw locking mechanism and an automatic pad printing mechanism which are arranged on the machine table and are sequentially arranged along the rotating direction of the turntable, and a discharging and sorting mechanism which is arranged on the machine table; the feeding mechanism is provided with a feeding manipulator and a visual detection assembly close to the edge of the machine table; the blanking sorting mechanism is provided with a screw detection assembly. According to the utility model, the automatic screw locking mechanism and the automatic pad printing mechanism are sequentially arranged on the machine table in the rotating direction of the turntable, and the screw printing and the pad printing can be automatically finished on one piece of equipment at the same time, so that the manual participation is greatly reduced, the production and processing efficiency is effectively improved, the labor cost is reduced, and the automatic screw locking mechanism and the automatic pad printing mechanism have good practicability and popularization.

Description

Automatic screw printing and pad printing integrated machine
Technical Field
The utility model relates to the technical field of toy processing equipment, in particular to an automatic screw printing and pad printing integrated machine.
Background
As is well known, toys are seen everywhere in daily life, along with the improvement of the life quality of people, the demands for the toys are increasing, and the continuous rapid development of the toy industry is promoted; most of the prior toys are assembled by twisting screws, so that the assembled toys are firmly assembled, and meanwhile, patterns or LOGO are printed.
However, some existing toys are mainly used for manually driving screws, the screws are uniformly conveyed to a printing machine for printing after being driven, manual processing is slow, more people are needed, operation is complicated, products need to be carried back and forth, machining efficiency is low, components of some toys are small, driving screws is difficult, and printing efficiency is low.
Disclosure of utility model
Based on this, need to be mainly to some toys through the manual work beat the screw, send the printing machine in unison after beating the screw and print, the manual work is handled slowly, and the personnel is many, leads to machining efficiency low, in the handling, fish tail product easily, and the subassembly of some toys is less, and it is more difficult to beat the screw, problem that printing efficiency is low, provides an automatic beat screw pad printing all-in-one.
The technical scheme for realizing the aim of the application is as follows: an automatic screw pad printing all-in-one machine, includes: the machine comprises a machine table and a turntable which is arranged on the machine table and can rotate in a clearance way, wherein a positioning carrier is arranged on the circumferential edge of the turntable, a feeding mechanism which is arranged on the side edge of the machine table and can be used for feeding materials one by one, an automatic screw locking mechanism and an automatic pad printing mechanism which are arranged on the machine table in sequence along the rotating direction of the turntable, and a discharging and sorting mechanism which is arranged on the machine table and is used for sorting products; the feeding mechanism is provided with a feeding mechanical arm for grabbing products and transferring the products to the positioning carrier and a visual detection assembly for detecting the positions of the products, feeding the detection positions back to the feeding mechanical arm and adjusting the positions of the products by the feeding mechanical arm and transferring the products to the positioning carrier close to the edge of the machine table; the blanking sorting mechanism is provided with a screw detection assembly for detecting whether a screw is locked or not by a product.
Among the above-mentioned technical scheme, feed mechanism is including being the lifting frame that certain angle set up and locating the conveyer belt in the lifting frame and locating the horizontal transfer chain that is used for carrying the product of lifting frame side, and the interval is equipped with the baffle that becomes independent branch silo with the conveyer belt interval on the conveyer belt, installs the feed bin on the lifting frame, and the product falls into in the branch silo in the feed bin when the conveyer belt rotates, separates the product one by one and carries, and the top of lifting frame is equipped with the stock guide that is used for draining the product to horizontal transfer chain one by one, and feeding manipulator and vision detection subassembly are located on the horizontal transfer chain.
Among the above-mentioned technical scheme, still including keeping off the material subassembly, keep off the material subassembly and transversely locate the stirring rod on the horizontal conveying line through the fixed block, the front end that the visual inspection subassembly was located along horizontal conveying line conveying product direction to stirring rod.
In the above technical scheme, the visual detection assembly comprises a CCD visual camera and a light source which are suspended above the horizontal conveying line.
In the above technical scheme, the automatic screw locking mechanism comprises a moving assembly moving along the turntable, a fine tuning assembly arranged on the moving assembly and finely tuned towards the turntable, and at least one automatic screw driver arranged on the fine tuning assembly.
Among the above-mentioned technical scheme, automatic pad printing mechanism includes the support frame, and the level is equipped with direction slide bar group on the support frame, and the upper slide of direction slide bar group is equipped with the slide, is equipped with the lift driving piece that the pad printing head was installed to the output on the slide, and the support frame is equipped with the horizontal driving piece that is used for promoting the product removal on the pad printing head towards the location carrier, is equipped with the steel sheet on the support frame of pad printing head below, is equipped with the oil cup on the steel sheet.
Among the above-mentioned technical scheme, unloading letter sorting mechanism includes unloading manipulator and letter sorting flitch, and screw detection subassembly locates on the unloading manipulator, is equipped with the rotor plate that can become two runners with letter sorting flitch interval on the letter sorting flitch, and letter sorting flitch back is equipped with the rotary drive spare that is connected and drive rotor plate rotatory with the rotor plate, and rotary drive spare drive rotor plate rotatory blocks a runner to realize letter sorting product.
Among the above-mentioned technical scheme, screw detection subassembly is including locating the mounting panel on the unloading manipulator, and the mounting panel is opened there is the mounting groove that sets up along mounting panel length direction, is equipped with at least one inductor that corresponds with the screw of the product on the location carrier on the mounting groove, inductor and rotary drive spare electric connection.
In the technical scheme, the device further comprises a control device.
The utility model has the positive effects that: the automatic screw locking mechanism and the automatic pad printing mechanism are sequentially arranged on the machine table in the rotating direction of the turntable, and the screw printing and the pad printing can be automatically finished on one piece of equipment at the same time, so that the manual participation is greatly reduced, the production and processing efficiency is effectively improved, the labor cost is reduced, and the automatic screw locking mechanism and the automatic pad printing mechanism have good practicability and popularization; the utility model is also provided with the visual detection assembly and the screw detection assembly, the placing position of the product is automatically detected, the positioning carrier is placed after the position is adjusted by the feeding mechanical arm, the printing can be avoided during printing, and meanwhile, whether screws are missed to be printed or not can be detected, so that the processing quality of the product is effectively ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic structural view of a feeding mechanism in the present utility model;
FIG. 3 is a schematic view of an automatic screw locking mechanism according to the present utility model;
FIG. 4 is a schematic view of an automatic pad printing mechanism according to the present utility model;
fig. 5 is a diagram showing a positional relationship between a discharging manipulator and a screw detecting assembly according to the present utility model.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
Referring to fig. 1, the embodiment provides an automatic screw driving and pad printing integrated machine, which includes: the machine comprises a machine table 10, wherein the machine table 10 is provided with a cam divider capable of operating in a clearance way, a rotary table 101 is arranged at the output end of the cam divider, a positioning carrier is arranged on the circumferential edge of the rotary table 101, a feeding mechanism 20 capable of feeding materials one by one is arranged at the side edge of the machine table 10, an automatic screw locking mechanism 30 and an automatic pad printing mechanism 40 which are sequentially arranged along the rotation direction of the rotary table 101 are further arranged on the machine table 10, a discharging sorting mechanism 50 for sorting products is further arranged on the machine table 10, and a control device 60 for controlling the operation of the cam divider, the feeding mechanism 20, the automatic screw locking mechanism 30, the automatic pad printing mechanism 40 and the discharging sorting mechanism 50 is further arranged on the machine table 10;
Specifically, referring to fig. 2, the feeding mechanism 20 includes a lifting frame 201 disposed at a certain angle, a conveying belt 202 disposed on the lifting frame 201, a horizontal conveying line 203 disposed on a side of the lifting frame 201 and used for conveying products, a feeding manipulator 204 sequentially disposed along a conveying direction of the horizontal conveying line 203 and used for grabbing products and transferring the products to a positioning carrier, and a visual detection assembly 205 for feeding the detection position back to the feeding manipulator 204, wherein the feeding manipulator 204 adjusts the product position and transfers the product position to the positioning carrier, the feeding manipulator 204 is mounted on the machine 10, and the visual detection assembly 205 is disposed on one side of an edge of the machine 10; wherein, be equipped with the motor that drives conveyer belt 202 operation on the lifting frame 201, the interval is equipped with the baffle 206 that separates into independent feed chute with conveyer belt 202 on the conveyer belt 202, install feed bin 207 on the lifting frame 201, the top of lifting frame 201 is equipped with the stock guide 208 that is used for guiding the product to horizontal transfer chain 203 one by one, in the feed bin 207 was put into to the product to the staff, in the conveyer belt 202 rotates, the product falls into the feed chute when the conveyer belt 202 rotates, separate the transportation one by one, when the product was carried to the top, the product falls into on the stock guide 208 from the feed chute, the product flows from the stock guide 208 to horizontal transfer chain 203 on, when horizontal transfer chain 203 carried the product moved forward, vision detection subassembly 205 detects the position of product, and with signal feedback to material loading manipulator 204, when the product removes material loading manipulator 204 below, snatch the product by material loading manipulator 204, and place the location carrier with the product after correcting the position, in order to realize automatic feeding.
Preferably, in order to avoid collision between the erected product and the feeding manipulator 204, a material blocking assembly is arranged at the front end of the visual detection assembly 205 in the direction of conveying the product along the horizontal conveying line 203, the material blocking assembly comprises a stirring rod 209 transversely arranged on the horizontal conveying line 203 through a fixed block, when the product flowing down from the material guiding plate 208 is vertically arranged, the product is blocked by the stirring rod 209 when flowing through the stirring rod 209, and the vertical product is pushed down by the stirring rod 209 due to the fact that the product is driven by the horizontal conveying line 203, so that the visual detection assembly 205 is convenient to detect, and meanwhile, the product is prevented from being collided when the feeding manipulator 204 grabs, and the quality of the product is guaranteed.
Wherein, visual detection subassembly 205 is including fixing the montant at horizontal transfer chain 203 side, and CCD vision camera 210 and light source 211 are installed at the montant top, make CCD vision camera 210 hang the top of locating horizontal transfer chain 203 through the montant, and the CCD vision camera 210 of being convenient for detects the position of product, simultaneously through light source 211, improves the clear picture that CCD vision camera 210 shot the product, effective location, the position adjustment of guarantee material loading manipulator 204.
Specifically, referring to fig. 3, the automatic screw locking mechanism 30 includes a moving component 301 moving along the turntable 101, a trimming component 302 disposed on the moving component 301 and trimming toward the turntable 101, and at least one automatic screw driver 303 disposed on the trimming component 302, wherein the moving component 301 includes a first sliding table cylinder disposed on the machine table 10, a fixing frame is mounted at an output end of the first sliding table cylinder, the trimming component 302 is mounted on the fixing frame, the trimming component 302 includes a second sliding table cylinder, a screw driver fixing block is mounted at an output end of the second sliding table cylinder, the automatic screw driver 303 is mounted on the screw driver fixing block, and according to how many products can be processed at one time, according to how many automatic screw drivers 303 can be mounted on the disposable processed products, in this embodiment, 3 products can be processed simultaneously by setting the moving component 301 and the trimming component 303, and the automatic screw driver 303 can be effectively locked on the products.
After the product is locked by the screw, the product is transferred to the automatic pad printing mechanism 40 through the turntable 101, the automatic pad printing mechanism 40 is used for pad printing the product, please refer to fig. 4, the automatic pad printing mechanism 40 comprises a support frame 401, a guide sliding rod set 402 is horizontally arranged on the support frame 401, a sliding plate 403 is arranged on the guide sliding rod set 402 in a sliding manner, a lifting driving piece 405 with an output end provided with a pad printing head 404 is arranged on the sliding plate 403, a horizontal driving piece 406 for pushing the pad printing head 404 to move towards the product on a positioning carrier is arranged on the support frame 401, a steel plate 407 is arranged on the support frame 401 below the pad printing head 404, an oil cup 408 is arranged on the steel plate 407, in operation, the lifting driving piece 405 drives the pad printing head 404 to move down to the oil cup 408, so that the pad printing head 404 is stuck with pigment, after pigment is stuck, the horizontal driving piece 406 drives the pad printing head 404 to move towards the product on the positioning carrier, when the product is moved to a product position, the lifting driving piece 405 is started again, the pad printing head 404 is driven to move downwards, the product is prevented from being moved towards the product, and the steel plate 407 is arranged on the machine table Yan Liaodi, and the cleaning is convenient.
After pad printing is completed, the product is transferred to a blanking area by a turntable 101, and is blanked by a blanking sorting mechanism 50, referring to fig. 1 and 5, the blanking sorting mechanism 50 comprises a blanking manipulator 501, a sorting blanking plate 502 and a screw detection assembly, the screw detection assembly is arranged on the blanking manipulator 501, a rotating plate 503 which can divide the sorting blanking plate 502 into two flow channels is arranged on the sorting blanking plate 502, a rotating driving part which is connected with the rotating plate 503 and drives the rotating plate 503 to rotate is arranged on the back of the sorting blanking plate 502, and the rotating driving part drives the rotating plate 503 to rotationally block one flow channel so as to realize sorting of the product; in addition, the screw detection assembly comprises a mounting plate 504 arranged on the blanking manipulator 501, the mounting plate 504 is provided with a mounting groove arranged along the length direction of the mounting plate 504, the mounting groove is provided with at least one inductor 505 corresponding to a screw for positioning a product on a carrier, the inductor 505 is electrically connected with a rotary driving piece, the inductor 505 detects the position of the product where the screw is driven when the product moves to the blanking area, after the detection is finished, a signal is fed back to the rotary driving piece, and when the detection is good, the rotary driving piece drives the rotary plate 503 to block a flow channel of the defective product, so that the product conveyed by the blanking manipulator 501 flows into a receiving frame from the flow channel of the good product of the sorting blanking plate 502; when the detection is defective, the rotary driving member drives the rotary plate 503 to block the flow channel of the defective, so that the product conveyed by the discharging manipulator 501 flows from the flow channel of the defective of the sorting discharging plate 502 to the receiving frame for recycling.
In the present embodiment, the horizontal driving member 406, the lifting driving member 405, and the rotation driving member use air cylinders.
In summary, the working principle of the automatic screw printing and pad printing integrated machine provided by the utility model is as follows:
The staff puts the products to be processed into the bin 207, the products in the bin 207 fall into the material dividing groove when the conveying belt 202 rotates, the products are separated and conveyed one by one, when the products are conveyed to the top end, the products fall onto the material guiding plate 208 from the material dividing groove, the products flow onto the horizontal conveying line 203 from the material guiding plate 208, when the products flowing down from the material guiding plate 208 are vertically placed, the products are blocked by the material stirring rod 209 when flowing through the material stirring rod 209, the vertical products are pushed down by the material stirring rod 209 due to the fact that the products are driven by the horizontal conveying line 203, so that the detection of the visual detection assembly 205 is facilitated, when the horizontal conveying line 203 conveys the products to move forwards, the visual detection assembly 205 detects the positions of the products, signals are fed back to the material feeding mechanical arm 204, when the products move below the material feeding mechanical arm 204, the products are grabbed by the material feeding mechanical arm 204, and the products are placed on the positioning carrier after the positions are corrected;
after the product is sent to the positioning carrier, the turntable 101 rotates and conveys the product to the automatic screw locking mechanism 30, and the moving component 301 and the fine adjusting component 302 drive the automatic screw driver 303 to align to the screw driving position of the product, so that the automatic screw driver 303 drives screws the product;
After the screw printing is completed, the screw printing is transferred to the automatic pad printing mechanism 40 through the turntable 101, the automatic pad printing mechanism 40 is used for pad printing of products, the lifting driving piece 405 is used for driving the pad printing head 404 to move downwards to the oil cup 408, so that the pad printing head 404 is stuck with pigment and then reset, the horizontal driving piece 406 is used for driving the pad printing head 404 to move towards the products on the positioning carrier, and when the product is moved to the product position, the lifting driving piece 405 is started again, so that the pad printing head 404 is driven to move downwards, and the pad printing head 404 is used for pad printing of the products;
After pad printing is finished, a product is transferred to a blanking area by the rotary table 101, blanking is carried out by the blanking sorting mechanism 50, the product is moved to the blanking area, the inductor 505 detects the position of a screw of the product, after detection is finished, a signal is fed back to the rotary driving piece, and when the detection is good, the rotary driving piece drives the rotary plate 503 to block a flow channel of the defective product, so that the product conveyed by the blanking mechanical arm 501 flows into a receiving frame from the flow channel of the good product of the sorting blanking plate 502; when the detection is defective, the rotary driving member drives the rotary plate 503 to block the flow channel of the defective, so that the product conveyed by the discharging manipulator 501 flows from the flow channel of the defective of the sorting discharging plate 502 to the receiving frame for recycling.
According to the utility model, the automatic screw locking mechanism 30 and the automatic pad printing mechanism 40 are sequentially arranged on the machine table 10 in the rotation direction of the turntable 101, and the screw printing and the pad printing can be automatically finished on one piece of equipment at the same time, so that the manual participation is greatly reduced, the production and processing efficiency is effectively improved, the labor cost is reduced, and the automatic screw locking mechanism has good practicability and popularization; the utility model is also provided with the visual detection component 205 and the screw detection component, automatically detects the placement position of the product, and places the positioning carrier after the position is adjusted by the feeding manipulator 204, so that the printing can be avoided, and meanwhile, whether screws are missed can be detected, and the processing quality of the product is effectively ensured.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.

Claims (9)

1. An automatic screw pad printing all-in-one machine, includes: the automatic feeding and sorting machine comprises a machine table and a turntable which is arranged on the machine table and can rotate in a clearance way, wherein a positioning carrier is arranged on the circumferential edge of the turntable; the feeding mechanism is provided with a feeding mechanical arm for grabbing products and transferring the products to the positioning carrier and a visual detection assembly for detecting the positions of the products, feeding the detection positions back to the feeding mechanical arm and adjusting the positions of the products by the feeding mechanical arm and transferring the products to the positioning carrier close to the edge of the machine table; the blanking sorting mechanism is provided with a screw detection assembly for detecting whether a screw is locked or not by a product.
2. The automatic screw printing and transfer printing integrated machine according to claim 1, wherein the feeding mechanism comprises a lifting frame arranged at a certain angle, a conveying belt arranged on the lifting frame and a horizontal conveying line arranged on the side of the lifting frame and used for conveying products, a partition plate for separating the conveying belt into independent material separating grooves is arranged on the conveying belt at intervals, a material bin is arranged on the lifting frame, products in the material bin fall into the material separating grooves when the conveying belt rotates, the products are separated and conveyed one by one, a material guide plate used for guiding the products to the horizontal conveying line one by one is arranged at the top end of the lifting frame, and the feeding mechanical arm and the visual detection assembly are arranged on the horizontal conveying line.
3. The automatic screw driving and pad printing integrated machine according to claim 2, further comprising a material blocking assembly, wherein the material blocking assembly comprises a material stirring rod transversely arranged on the horizontal conveying line through a fixing block, and the material stirring rod is arranged at the front end of the visual detection assembly along the direction of conveying products by the horizontal conveying line.
4. The automated screw pad printing all-in-one machine of claim 3, wherein the vision inspection assembly comprises a CCD vision camera suspended above the horizontal conveyor line and a light source.
5. The automatic screw and pad printing all-in-one machine according to claim 1, wherein the automatic screw locking mechanism comprises a moving component moving along the rotary table, a fine tuning component arranged on the moving component and fine tuning towards the rotary table, and at least one automatic screw driver arranged on the fine tuning component.
6. The automatic screw printing and pad printing integrated machine according to claim 1, wherein the automatic pad printing mechanism comprises a support frame, a guide sliding rod set is horizontally arranged on the support frame, a sliding plate is arranged on the guide sliding rod set in a sliding mode, a lifting driving piece with an output end provided with a pad printing head is arranged on the sliding plate, a horizontal driving piece for pushing the pad printing head to move towards a product on a positioning carrier is arranged on the support frame, a steel plate is arranged on the support frame below the pad printing head, and an oil cup is arranged on the steel plate.
7. The automatic screw printing and transfer printing integrated machine according to claim 1, wherein the blanking sorting mechanism comprises a blanking manipulator and a sorting blanking plate, the screw detection assembly is arranged on the blanking manipulator, a rotating plate capable of separating the sorting blanking plate into two flow channels is arranged on the sorting blanking plate, a rotary driving piece connected with the rotating plate and driving the rotating plate to rotate is arranged at the back of the sorting blanking plate, and the rotary driving piece drives the rotating plate to rotate so as to block one flow channel, so that sorting products are realized.
8. The automatic screw printing and transfer printing integrated machine according to claim 7, wherein the screw detection assembly comprises a mounting plate arranged on the blanking manipulator, the mounting plate is provided with a mounting groove arranged along the length direction of the mounting plate, and the mounting groove is provided with at least one sensor corresponding to a screw for positioning a product on the carrier, and the sensor is electrically connected with the rotary driving piece.
9. The automatic screw and pad printing all-in-one machine of claim 1, further comprising a control device.
CN202323070935.0U 2023-11-14 2023-11-14 Automatic screw printing and pad printing integrated machine Active CN221213063U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323070935.0U CN221213063U (en) 2023-11-14 2023-11-14 Automatic screw printing and pad printing integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323070935.0U CN221213063U (en) 2023-11-14 2023-11-14 Automatic screw printing and pad printing integrated machine

Publications (1)

Publication Number Publication Date
CN221213063U true CN221213063U (en) 2024-06-25

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ID=91570858

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323070935.0U Active CN221213063U (en) 2023-11-14 2023-11-14 Automatic screw printing and pad printing integrated machine

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118951643A (en) * 2024-08-09 2024-11-15 无锡瑞朗科技有限公司 Automatic screw driving equipment for assembling electric vehicle handlebars

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118951643A (en) * 2024-08-09 2024-11-15 无锡瑞朗科技有限公司 Automatic screw driving equipment for assembling electric vehicle handlebars
CN118951643B (en) * 2024-08-09 2025-02-11 无锡瑞朗科技有限公司 Automatic screw driving equipment for assembling electric motor car handle

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