CN221208616U - Crucible coating spraying device - Google Patents

Crucible coating spraying device Download PDF

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Publication number
CN221208616U
CN221208616U CN202322752244.2U CN202322752244U CN221208616U CN 221208616 U CN221208616 U CN 221208616U CN 202322752244 U CN202322752244 U CN 202322752244U CN 221208616 U CN221208616 U CN 221208616U
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nozzle
crucible
limit sensor
spray gun
spraying
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张治成
王暮萧
刘海
赵云飞
刘智成
许鹏飞
萨茹拉
张红梅
邬子健
张晓宇
宗文奇
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Baotou Aluminium Co ltd
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Inner Mongolia Huayun New Material Co ltd
Baotou Aluminium Co ltd
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Abstract

本实用新型公开了一种坩埚涂层喷涂装置,涉及喷涂技术领域,包括喷头和伸缩机构,伸缩机构的输出件一端与喷头固定连接,且伸缩机构的输出件能带动喷头在待喷涂的坩埚内部沿第一方向进行均速伸缩动作,喷头具有第一空腔,且喷头具有至少5个侧壁,各侧壁上均具有至少一个与第一空腔连通的侧部喷口,各侧部喷口喷出的喷涂料能覆盖待喷涂的坩埚周向内壁,第一空腔能够接收供给的喷涂料和供给的压缩空气。通过采用伸缩机构带动喷头在待喷涂的坩埚内部进行匀速伸缩,完成均匀化喷涂,单次喷涂就能完成所需涂层厚度,缩短喷涂作业时间;减少喷涂遍数造成的涂料损耗。

The utility model discloses a crucible coating spraying device, which relates to the field of spraying technology, including a nozzle and a telescopic mechanism, wherein one end of an output member of the telescopic mechanism is fixedly connected to the nozzle, and the output member of the telescopic mechanism can drive the nozzle to perform a uniform telescopic movement along a first direction inside a crucible to be sprayed, the nozzle has a first cavity, and the nozzle has at least 5 side walls, each side wall has at least one side nozzle connected to the first cavity, and the spray coating sprayed from each side nozzle can cover the circumferential inner wall of the crucible to be sprayed, and the first cavity can receive the supplied spray coating and the supplied compressed air. By adopting a telescopic mechanism to drive the nozzle to perform uniform telescopic movement inside the crucible to be sprayed, uniform spraying is completed, and the required coating thickness can be completed in a single spraying, thereby shortening the spraying operation time and reducing the coating loss caused by the number of spraying passes.

Description

一种坩埚涂层喷涂装置Crucible coating spraying device

技术领域Technical Field

本实用新型涉及喷涂技术领域,特别是涉及一种坩埚涂层喷涂装置。The utility model relates to the technical field of spraying, in particular to a crucible coating spraying device.

背景技术Background technique

石英坩埚具有高纯度、耐温性强、尺寸大精度高、保温性好、节约能源和质量稳定等优点,应用越来越广泛。石英坩埚在进行涂层喷涂加工时使用的喷涂装置是将2米长的钢管一端压平留缝,形成喷头,另一端通过Y型接头,将氧化铝及压缩空气通入钢管内,形成喷枪。Quartz crucibles have the advantages of high purity, strong temperature resistance, large size and high precision, good heat preservation, energy saving and stable quality, and are increasingly widely used. The spraying device used in the coating spraying process of quartz crucibles is to flatten one end of a 2-meter-long steel pipe to leave a gap to form a nozzle, and pass alumina and compressed air into the steel pipe through a Y-type joint at the other end to form a spray gun.

在对坩埚进行喷涂作业时,作业人员先将喷枪伸入圆柱形坩埚内,之后反复旋转拉伸喷枪对圆柱形坩埚内壁进行喷涂。但现有的喷涂装置存在以下弊端:When spraying the crucible, the operator first extends the spray gun into the cylindrical crucible, and then repeatedly rotates and stretches the spray gun to spray the inner wall of the cylindrical crucible. However, the existing spraying device has the following disadvantages:

1、由于喷枪的单次喷射区域长度只占用圆柱形坩埚长度的一半,人力通过旋转拉伸喷枪理论上每遍可喷涂一半坩埚内壁,需要至少两遍才可单次喷涂完一个坩埚,且在作业时输送氧化铝及压缩空气的胶皮管因旋转发生弯折堵塞,影响喷涂效果;1. Since the length of the single spraying area of the spray gun only occupies half of the length of the cylindrical crucible, the manpower can theoretically spray half of the inner wall of the crucible each time by rotating and stretching the spray gun. It takes at least two times to spray a crucible in a single time. In addition, the rubber hose that transports alumina and compressed air is bent and blocked due to rotation during operation, affecting the spraying effect;

2、作业人员无法实现匀速喷涂,加之料管风管弯折堵塞导致坩埚内壁氧化铝附着不均匀,喷涂效果不佳;2. The operators were unable to achieve uniform spraying speed, and the bending and blockage of the material pipe and air duct resulted in uneven adhesion of alumina on the inner wall of the crucible, resulting in poor spraying effect;

3、实际喷涂作业中每个坩埚需喷3遍方可完成,每遍用时约3分钟,喷涂一个坩埚平均需用时9分钟,存在人员作业时间长;且三次总用氧化铝约0.5千克,由于每次喷涂会有一定量的氧化铝在进出坩埚时未喷涂到坩埚上的损耗,因此三次累积会存在氧化铝用量大的缺点。3. In the actual spraying operation, each crucible needs to be sprayed 3 times to be completed, and each time takes about 3 minutes. It takes an average of 9 minutes to spray a crucible, which leads to a long working time. In addition, the total amount of aluminum oxide used in three times is about 0.5 kg. Since a certain amount of aluminum oxide is not sprayed on the crucible when entering and leaving the crucible each time the spraying is performed, the three times cumulatively will result in a large amount of aluminum oxide.

实用新型内容Utility Model Content

本实用新型的目的是提供一种坩埚涂层喷涂装置,以解决上述现有技术存在的问题,使涂层喷涂均匀、喷涂效果好,加快喷涂作业时间且能够降低喷涂用量损耗。The utility model aims to provide a crucible coating spraying device to solve the problems existing in the above-mentioned prior art, so that the coating is sprayed evenly and has a good spraying effect, the spraying operation time is accelerated and the spraying amount loss can be reduced.

为实现上述目的,本实用新型提供了如下方案:To achieve the above purpose, the utility model provides the following solutions:

本实用新型提供一种坩埚涂层喷涂装置,包括喷头和伸缩机构,所述伸缩机构的输出件一端与所述喷头固定连接,且所述伸缩机构的输出件能够带动所述喷头在待喷涂的坩埚内部沿第一方向进行均速伸缩动作,所述喷头具有第一空腔,且所述喷头具有至少5个侧壁,各所述侧壁上均具有至少一个与所述第一空腔连通的侧部喷口,各所述侧部喷口喷出的喷涂料能够覆盖待喷涂的坩埚周向内壁,所述第一空腔能够接收供给的喷涂料和供给的压缩空气。The utility model provides a crucible coating spraying device, comprising a nozzle and a telescopic mechanism, wherein one end of an output member of the telescopic mechanism is fixedly connected to the nozzle, and the output member of the telescopic mechanism can drive the nozzle to perform a uniform speed telescopic action along a first direction inside a crucible to be sprayed, the nozzle has a first cavity, and the nozzle has at least 5 side walls, each of the side walls has at least one side nozzle connected to the first cavity, the spray coating material sprayed from each side nozzle can cover the circumferential inner wall of the crucible to be sprayed, and the first cavity can receive supplied spray coating material and supplied compressed air.

优选的,所述伸缩机构包括机架、喷枪管和驱动装置,所述喷枪管沿所述第一方向滑动设置在所述机架上,所述喷枪管一端与所述喷头固定连接且所述喷枪管的一端开口与所述第一空腔连通,且所述喷枪管的另一端开口能够通入供给的喷涂料和供给的压缩空气,所述驱动装置固定设置在所述机架上,所述驱动装置的输出轴上固定设置有齿轮,所述喷枪管的外侧壁上固定设置有齿条,所述齿条沿所述第一方向延伸,所述齿轮与所述齿条啮合传动。Preferably, the telescopic mechanism includes a frame, a spray gun tube and a driving device, the spray gun tube is slidably arranged on the frame along the first direction, one end of the spray gun tube is fixedly connected to the nozzle and one end opening of the spray gun tube is communicated with the first cavity, and the other end opening of the spray gun tube can allow the supplied spray paint and the supplied compressed air to pass through, the driving device is fixedly arranged on the frame, a gear is fixedly arranged on the output shaft of the driving device, a rack is fixedly arranged on the outer side wall of the spray gun tube, the rack extends along the first direction, and the gear is meshed with the rack for transmission.

优选的,还包括控制器、第一限位传感器和第二限位传感器,所述第一限位传感器和所述第二限位传感器沿所述第一方向排布,且所述第一限位传感器和所述第二限位传感器均固定设置在所述机架上,所述喷枪管位于所述第一限位传感器远离所述第二限位传感器的一侧上具有第一限位部,所述喷枪管位于所述第二限位传感器远离所述第一限位传感器的一侧上具有第二限位部,所述控制器与所述第一限位传感器、所述第二限位传感器及所述驱动装置均通信连接,所述第一限位传感器能够产生所述第一限位部与所述第一限位传感器靠近的信号并将其传输给所述控制器,且所述第二限位传感器能够产生所述第二限位部与所述第二限位传感器靠近的信号并将其传输给所述控制器。Preferably, it also includes a controller, a first limit sensor and a second limit sensor, the first limit sensor and the second limit sensor are arranged along the first direction, and the first limit sensor and the second limit sensor are both fixedly arranged on the frame, the spray gun pipe is located on the side of the first limit sensor away from the second limit sensor and has a first limit portion, the spray gun pipe is located on the side of the second limit sensor away from the first limit sensor and has a second limit portion, the controller is communicatively connected with the first limit sensor, the second limit sensor and the drive device, the first limit sensor can generate a signal that the first limit portion is close to the first limit sensor and transmit it to the controller, and the second limit sensor can generate a signal that the second limit portion is close to the second limit sensor and transmit it to the controller.

优选的,所述第一限位部和所述第二限位部均为金属板,所述第一限位传感器和所述第二限位传感器均为接近开关金属传感器。Preferably, the first limit portion and the second limit portion are both metal plates, and the first limit sensor and the second limit sensor are both proximity switch metal sensors.

优选的,还包括Y型三通接头,所述Y型三通接头具有互相连通的第一连通口、第二连通口和第三连通口,所述第一连通口与所述喷枪管远离所述喷头的一端开口固定连接并连通,所述第二连通口用于通入供给的喷涂料,所述第三连通口用于通入供给的压缩空气。Preferably, it also includes a Y-type three-way joint, which has a first connecting port, a second connecting port and a third connecting port that are interconnected, the first connecting port is fixedly connected and connected to an opening at one end of the spray gun tube away from the nozzle, the second connecting port is used to introduce supplied spray paint, and the third connecting port is used to introduce supplied compressed air.

优选的,各所述侧壁上均设置有一个侧部喷嘴,各所述侧部喷嘴分别能够拆卸地固定设置在一个所述侧壁上,各所述侧部喷嘴上均具有至少一个所述侧部喷口。Preferably, each of the side walls is provided with a side nozzle, each of the side nozzles is detachably fixed on one of the side walls, and each of the side nozzles has at least one side nozzle.

优选的,所述喷头远离所述伸缩机构的一端还设置有至少一个顶部喷口,各所述顶部喷口与所述第一空腔连通。Preferably, at least one top nozzle is further provided at one end of the nozzle away from the telescopic mechanism, and each of the top nozzles is communicated with the first cavity.

优选的,所述喷头远离所述伸缩机构的一端还固定设置有顶部喷嘴,所述顶部喷嘴上具有至少一个所述顶部喷口。Preferably, a top nozzle is fixedly provided at one end of the nozzle away from the telescopic mechanism, and the top nozzle has at least one top nozzle opening.

优选的,所述侧壁的数量为6个。Preferably, the number of the side walls is 6.

优选的,所述机架上固定设置有支撑台,所述驱动装置固定设置在所述支撑台上。Preferably, a support platform is fixedly arranged on the frame, and the driving device is fixedly arranged on the support platform.

本实用新型相对于现有技术取得了以下技术效果:Compared with the prior art, the utility model has achieved the following technical effects:

本实用新型提供的坩埚涂层喷涂装置,通过采用伸缩机构带动喷头在待喷涂的坩埚内部进行伸缩,通过通入喷涂料和压缩空气实现对坩埚内部涂层的喷涂,由伸缩机构实现自动并均速带动喷头移动,完成均匀化喷涂;且采用在喷头上设置至少5个侧壁,每个侧壁上设置有至少一个侧部喷口,实现单次能够对坩埚内部周向360°喷涂,因此只需相对于坩埚内部进行伸缩即可完成对坩埚整个长度方向的喷涂;且由于采用多个侧壁上设置多个侧部喷口,因此能够采用单次喷涂即可完成所需喷涂涂层厚度,实现单次喷涂就能够完成所需涂层厚度,从而缩短喷涂作业时间;减少喷涂遍数,也能够减少相邻两遍喷涂所造成的涂料在进入坩埚内部或远离坩埚内部时未喷涂到坩埚内壁上造成的涂料损耗。The crucible coating spraying device provided by the utility model drives the spray head to be extended and retracted inside the crucible to be sprayed by adopting a telescopic mechanism, spraying of the coating inside the crucible is achieved by introducing spray material and compressed air, and the telescopic mechanism automatically and evenly drives the spray head to move to complete uniform spraying; and at least 5 side walls are arranged on the spray head, and each side wall is provided with at least one side nozzle, so that 360° circumferential spraying of the inside of the crucible can be achieved at a single time, so that the spraying of the entire length direction of the crucible can be completed by only extending and retracting relative to the inside of the crucible; and because a plurality of side nozzles are arranged on a plurality of side walls, a required spray coating thickness can be achieved by a single spraying, and a required coating thickness can be achieved by a single spraying, thereby shortening the spraying operation time; reducing the number of spraying passes can also reduce the coating loss caused by the coating not being sprayed on the inner wall of the crucible when entering the inside of the crucible or leaving the inside of the crucible due to two adjacent spraying passes.

进一步的,采用驱动装置的齿轮与喷枪管上的齿条啮合传动实现伸缩动作,其结构简单,稳定可靠,能够带动喷头更均匀稳定的相对于坩埚内壁实现稳定伸缩动作。Furthermore, the telescopic action is achieved by meshing the gear of the driving device with the rack on the spray gun tube, which has a simple structure, is stable and reliable, and can drive the spray head to achieve a more uniform and stable telescopic action relative to the inner wall of the crucible.

进一步的,第一限位传感器和第二限位传感器的设置能够确保喷头位置移动的两端极限位置,保证其不与坩埚内底部接触或导致喷头退出过度导致其与机架产生干涉磕碰,保证设备运行安全性。Furthermore, the provision of the first limit sensor and the second limit sensor can ensure the extreme positions of the movement of the nozzle position, ensuring that it does not contact the bottom of the crucible or cause the nozzle to withdraw excessively, causing interference and collision with the frame, thereby ensuring the safety of equipment operation.

进一步的,采用接近开关金属传感器和金属板搭配使用,此种传感器为常见传感器,方便采购与制作。Furthermore, a proximity switch metal sensor is used in combination with a metal plate. This type of sensor is a common sensor and is easy to purchase and manufacture.

进一步的,Y型三通接头能够方便喷枪管与供给的喷涂料及供给的压缩空气的连通。Furthermore, the Y-type three-way connector can facilitate the connection between the spray gun pipe and the supplied spray material and the supplied compressed air.

进一步的,采用侧部喷嘴上与喷头连接,可通过更换不同的且具有不同数量的侧部喷口的侧部喷嘴实现不同喷涂区域大小需求的选择。Furthermore, by connecting the side nozzle to the spray head, different spraying area size requirements can be achieved by replacing different side nozzles with different numbers of side nozzles.

进一步的,顶部喷口的设置能够对与喷头相对的坩埚内底部实现喷涂,保证喷涂的全方位效果。Furthermore, the top nozzle is arranged to spray the bottom of the crucible opposite to the nozzle, thereby ensuring an all-round spraying effect.

进一步的,采用顶部喷嘴具有的顶部喷口实现喷头远离伸缩机构的一侧能够对坩埚内底部喷涂,完成对坩埚内底部的有效喷涂。Furthermore, the top nozzle of the top nozzle is used to achieve that the side of the nozzle away from the telescopic mechanism can spray the bottom of the crucible, thereby completing effective spraying of the bottom of the crucible.

进一步的,侧壁采用设置6个,其能够实现对坩埚内壁均匀全方位的喷涂,保证喷涂效果。Furthermore, six side walls are provided, which can realize uniform and all-round spraying of the inner wall of the crucible and ensure the spraying effect.

进一步的,支撑台的设置能够提供驱动装置的安装,使驱动装置能够稳定牢固的固定在支撑台上。Furthermore, the arrangement of the support platform can provide for the installation of the driving device, so that the driving device can be stably and firmly fixed on the support platform.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本实用新型提供的坩埚涂层喷涂装置的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a crucible coating spraying device provided by the utility model;

图2为本实用新型提供的坩埚涂层喷涂装置中喷头的结构示意图;FIG2 is a schematic diagram of the structure of a nozzle in a crucible coating spraying device provided by the present invention;

图3为本实用新型提供的坩埚涂层喷涂装置中机架的结构示意图。FIG3 is a schematic structural diagram of a frame in a crucible coating spraying device provided by the present invention.

图中:100-坩埚涂层喷涂装置;10-喷头;11-侧部喷嘴;12-顶部喷嘴;20-机架;21-底座;22-第一支腿;23-第二支腿;24-第三支腿;25-支撑台;30-喷枪管;31-齿条;32-Y型三通接头;33-第一限位部;34-第二限位部;40-驱动装置;41-齿轮;50-第一限位传感器;60-第二限位传感器;70-导向装置。In the figure: 100-crucible coating spraying device; 10-nozzle; 11-side nozzle; 12-top nozzle; 20-frame; 21-base; 22-first leg; 23-second leg; 24-third leg; 25-support platform; 30-spray gun tube; 31-rack; 32-Y-type three-way connector; 33-first limit part; 34-second limit part; 40-driving device; 41-gear; 50-first limit sensor; 60-second limit sensor; 70-guide device.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

本实用新型的目的是提供一种坩埚涂层喷涂装置,以解决现有技术存在的问题,使涂层喷涂均匀、喷涂效果好,加快喷涂作业时间且能够降低喷涂用量损耗。The utility model aims to provide a crucible coating spraying device to solve the problems existing in the prior art, so that the coating is sprayed evenly and has a good spraying effect, the spraying operation time is accelerated and the spraying amount loss can be reduced.

为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

实施例一Embodiment 1

本实施例提供一种坩埚涂层喷涂装置100,如图1~图3所示,具体的,是针对于坩埚内壁涂层的喷涂,包括喷头10和伸缩机构,伸缩机构的输出件一端与喷头10固定连接,且伸缩机构的输出件能够带动喷头10在待喷涂的坩埚内部沿第一方向进行均速伸缩动作,喷头10具有第一空腔,且喷头10具有至少5个侧壁,各侧壁上均具有至少一个与第一空腔连通的侧部喷口,各侧部喷口喷出的喷涂料能够覆盖待喷涂的坩埚周向内壁,第一空腔能够接收供给的喷涂料和供给的压缩空气。通过采用伸缩机构带动喷头10在待喷涂的坩埚内部进行伸缩,通过通入喷涂料和压缩空气实现对坩埚内部涂层的喷涂,由伸缩机构实现自动并均速带动喷头10移动,完成均匀化喷涂;且采用在喷头10上设置至少5个侧壁,每个侧壁上设置有至少一个侧部喷口,实现单次能够对坩埚内部周向360°喷涂,因此只需相对于坩埚内部进行伸缩即可完成对坩埚整个长度方向的喷涂;且由于采用多个侧壁上设置多个侧部喷口,因此能够采用单次喷涂即可完成所需喷涂涂层厚度,实现单次喷涂就能够完成所需涂层厚度,从而缩短喷涂作业时间;减少喷涂遍数,也能够减少相邻两遍喷涂所造成的涂料在进入坩埚内部或远离坩埚内部时未喷涂到坩埚内壁上造成的涂料损耗。The present embodiment provides a crucible coating spraying device 100, as shown in Figures 1 to 3, specifically, for spraying the coating on the inner wall of the crucible, including a nozzle 10 and a telescopic mechanism, one end of an output member of the telescopic mechanism is fixedly connected to the nozzle 10, and the output member of the telescopic mechanism can drive the nozzle 10 to perform a uniform speed telescopic action along a first direction inside the crucible to be sprayed, the nozzle 10 has a first cavity, and the nozzle 10 has at least 5 side walls, each side wall has at least one side nozzle connected to the first cavity, the spray coating sprayed from each side nozzle can cover the circumferential inner wall of the crucible to be sprayed, and the first cavity can receive the supplied spray coating and the supplied compressed air. The telescopic mechanism is used to drive the nozzle 10 to telescope inside the crucible to be sprayed, and the coating inside the crucible is sprayed by introducing spray material and compressed air. The telescopic mechanism automatically and evenly drives the nozzle 10 to move to complete uniform spraying. At least five side walls are provided on the nozzle 10, and each side wall is provided with at least one side nozzle, so that the inside of the crucible can be sprayed 360° in a single time. Therefore, it is only necessary to telescope relative to the inside of the crucible to complete the spraying of the entire length direction of the crucible. Since multiple side nozzles are provided on multiple side walls, the required coating thickness can be achieved by a single spraying, and the required coating thickness can be achieved by a single spraying, thereby shortening the spraying operation time. Reducing the number of spraying times can also reduce the coating loss caused by the coating not being sprayed on the inner wall of the crucible when entering the inside of the crucible or leaving the inside of the crucible due to two adjacent spraying times.

具体的,通过设置多个侧部喷口,实现形成多个喷涂面,周向各侧部喷口的喷涂能够覆盖坩埚周向内侧壁,只需伸缩机构带动喷头10直线伸缩运动,即可完成圆柱状坩埚内壁的喷涂,避免旋转喷枪管30导致喷涂料管及压缩空气管的弯折导致堵料以及喷涂不均现象。且避免传统人工喷涂的差异化以及不均匀性,实现坩埚喷涂一次成型,避免了多次重复作业,喷涂一个坩埚时间可降低为3分钟,氧化铝用量降低至0.35kg,节省氧化铝用量。通过多个侧部喷口以及顶部喷口实现单位时间增加喷涂出的喷涂料的量,从而满足相同时间内即可喷涂出传统喷涂三遍而形成的相同的涂层厚度。Specifically, by setting a plurality of side nozzles, a plurality of spraying surfaces can be formed, and the spraying of each circumferential side nozzle can cover the circumferential inner wall of the crucible. The spraying of the inner wall of the cylindrical crucible can be completed by only driving the nozzle 10 to move in a straight line by the telescopic mechanism, thereby avoiding the bending of the spray material pipe and the compressed air pipe caused by the rotating spray gun tube 30, resulting in blockage and uneven spraying. It also avoids the differentiation and unevenness of traditional manual spraying, realizes one-time forming of the crucible spraying, avoids repeated operations, and the time for spraying a crucible can be reduced to 3 minutes, and the amount of alumina is reduced to 0.35kg, saving the amount of alumina. The amount of spray material sprayed per unit time can be increased by multiple side nozzles and top nozzles, so that the same coating thickness formed by three times of traditional spraying can be sprayed in the same time.

具体的,对于坩埚内壁的涂层所用的喷涂料为氧化铝。Specifically, the spray coating material used for coating the inner wall of the crucible is aluminum oxide.

具体的,伸缩机构能够带动喷头10沿第一方向匀速运动。Specifically, the telescopic mechanism can drive the spray head 10 to move at a uniform speed along the first direction.

具体的,第一方向和待喷涂的坩埚轴线重合,此时喷涂效果较好,能够对坩埚周向内壁更均匀的实现喷涂。Specifically, the first direction coincides with the axis of the crucible to be sprayed. At this time, the spraying effect is better and the circumferential inner wall of the crucible can be sprayed more evenly.

本实施例的可选方案中,较为优选的,如图1和图3所示,伸缩机构包括机架20、喷枪管30和驱动装置40,喷枪管30沿第一方向滑动设置在机架20上,喷枪管30一端与喷头10固定连接且喷枪管30的一端开口与第一空腔连通,且喷枪管30的另一端开口能够通入供给的喷涂料和供给的压缩空气,驱动装置40固定设置在机架20上,驱动装置40的输出轴上固定设置有齿轮41,喷枪管30的外侧壁上固定设置有齿条31,齿条31沿第一方向延伸,齿轮41与齿条31啮合传动。采用驱动装置40的齿轮41与喷枪管30上的齿条31啮合传动实现伸缩动作,其结构简单,稳定可靠,能够带动喷头10更均匀稳定的相对于坩埚内壁实现稳定伸缩动作。In the optional scheme of this embodiment, it is more preferred, as shown in Figures 1 and 3, that the telescopic mechanism includes a frame 20, a spray gun tube 30 and a driving device 40, the spray gun tube 30 is slidably arranged on the frame 20 along the first direction, one end of the spray gun tube 30 is fixedly connected to the nozzle 10 and one end opening of the spray gun tube 30 is connected to the first cavity, and the other end opening of the spray gun tube 30 can pass the supplied spray paint and the supplied compressed air, the driving device 40 is fixedly arranged on the frame 20, a gear 41 is fixedly arranged on the output shaft of the driving device 40, a rack 31 is fixedly arranged on the outer wall of the spray gun tube 30, the rack 31 extends along the first direction, and the gear 41 is meshed with the rack 31 for transmission. The telescopic action is realized by meshing the gear 41 of the driving device 40 with the rack 31 on the spray gun tube 30, which has a simple structure, is stable and reliable, and can drive the nozzle 10 to realize a stable telescopic action relative to the inner wall of the crucible in a more uniform and stable manner.

具体的,驱动装置40为电机。Specifically, the driving device 40 is a motor.

具体的,机架20上还设置有至少一个导向装置70,导向装置70能够保证喷枪管30沿第一方向进行往复运动;或机架20上设置有导向槽,喷枪管30沿第一方向滑动设置在导向槽内。Specifically, at least one guide device 70 is further provided on the frame 20, and the guide device 70 can ensure that the spray gun tube 30 reciprocates along the first direction; or a guide groove is provided on the frame 20, and the spray gun tube 30 is slidably arranged in the guide groove along the first direction.

具体的,导向装置70为开口式直线滑动轴承。Specifically, the guide device 70 is an open linear sliding bearing.

本实施例的可选方案中,较为优选的,如图1所示,坩埚涂层喷涂装置100还包括控制器、第一限位传感器50和第二限位传感器60,第一限位传感器50和第二限位传感器60沿第一方向排布,且第一限位传感器50和第二限位传感器60均固定设置在机架20上,喷枪管30位于第一限位传感器50远离第二限位传感器60的一侧上具有第一限位部33,喷枪管30位于第二限位传感器60远离第一限位传感器50的一侧上具有第二限位部34,控制器与第一限位传感器50、第二限位传感器60及驱动装置40均通信连接,第一限位传感器50能够产生第一限位部33与第一限位传感器50靠近的信号并将其传输给控制器,且第二限位传感器60能够产生第二限位部34与第二限位传感器60靠近的信号并将其传输给控制器。第一限位传感器50和第二限位传感器60的设置能够确保喷头10位置移动的两端极限位置,保证其不与坩埚内底部接触或导致喷头10退出过度导致其与机架20产生干涉磕碰,保证设备运行安全性。In the optional scheme of this embodiment, it is more preferred that, as shown in Figure 1, the crucible coating spraying device 100 also includes a controller, a first limit sensor 50 and a second limit sensor 60, the first limit sensor 50 and the second limit sensor 60 are arranged along the first direction, and the first limit sensor 50 and the second limit sensor 60 are both fixedly arranged on the frame 20, the spray gun tube 30 is located on the side of the first limit sensor 50 away from the second limit sensor 60 and has a first limit portion 33, the spray gun tube 30 is located on the side of the second limit sensor 60 away from the first limit sensor 50 and has a second limit portion 34, the controller is communicatively connected with the first limit sensor 50, the second limit sensor 60 and the driving device 40, the first limit sensor 50 can generate a signal that the first limit portion 33 is close to the first limit sensor 50 and transmit it to the controller, and the second limit sensor 60 can generate a signal that the second limit portion 34 is close to the second limit sensor 60 and transmit it to the controller. The first limit sensor 50 and the second limit sensor 60 can ensure the two end limit positions of the movement of the nozzle 10, ensuring that it does not contact the bottom of the crucible or cause the nozzle 10 to withdraw excessively and cause interference and collision with the frame 20, thereby ensuring the safety of equipment operation.

具体的,第一限位传感器50和第二限位传感器60用于感应喷枪管30沿第一方向上的两端极限位置。Specifically, the first limit sensor 50 and the second limit sensor 60 are used to sense the limit positions of both ends of the spray gun tube 30 along the first direction.

具体的,控制器能够根据第一限位传感器50和第二限位传感器60传输的感应信号控制驱动装置40停止运转。Specifically, the controller can control the driving device 40 to stop running according to the sensing signals transmitted by the first limit sensor 50 and the second limit sensor 60 .

具体的,通过驱动装置40的输出轴正转及反转实现带动喷枪管30沿第一方向的往复运动。Specifically, the output shaft of the driving device 40 rotates forward and reversely to drive the spray gun tube 30 to reciprocate along the first direction.

本实施例的可选方案中,较为优选的,第一限位部33和第二限位部34均为金属板,第一限位传感器50和第二限位传感器60均为接近开关金属传感器。采用接近开关金属传感器和金属板搭配使用,此种传感器为常见传感器,方便采购与制作。In the optional solution of this embodiment, it is more preferred that the first limit portion 33 and the second limit portion 34 are both metal plates, and the first limit sensor 50 and the second limit sensor 60 are both proximity switch metal sensors. The proximity switch metal sensor and the metal plate are used together, and this type of sensor is a common sensor and is easy to purchase and manufacture.

本实施例的可选方案中,较为优选的,如图1所示,坩埚涂层喷涂装置100还包括Y型三通接头32,Y型三通接头32具有互相连通的第一连通口、第二连通口和第三连通口,第一连通口与喷枪管30远离喷头10的一端开口固定连接并连通,第二连通口用于通入供给的喷涂料,第三连通口用于通入供给的压缩空气。Y型三通接头32能够方便喷枪管30与供给的喷涂料及供给的压缩空气的连通。In the optional scheme of this embodiment, it is more preferred that, as shown in FIG1 , the crucible coating spraying device 100 further includes a Y-shaped three-way joint 32, the Y-shaped three-way joint 32 having a first connecting port, a second connecting port and a third connecting port that are interconnected, the first connecting port being fixedly connected and connected to an opening at one end of the spray gun pipe 30 away from the nozzle 10, the second connecting port being used to introduce the supplied spray coating material, and the third connecting port being used to introduce the supplied compressed air. The Y-shaped three-way joint 32 can facilitate the connection between the spray gun pipe 30 and the supplied spray coating material and the supplied compressed air.

本实施例的可选方案中,较为优选的,如图1和图2所示,各侧壁上均设置有一个侧部喷嘴11,各侧部喷嘴11分别能够拆卸地固定设置在一个侧壁上,各侧部喷嘴11上均具有至少一个侧部喷口。采用侧部喷嘴11上与喷头10连接,可通过更换不同的且具有不同数量的侧部喷口的侧部喷嘴11实现不同喷涂区域大小需求的选择。In the optional scheme of this embodiment, it is more preferred that, as shown in Figures 1 and 2, each side wall is provided with a side nozzle 11, each side nozzle 11 is detachably fixed on a side wall, and each side nozzle 11 has at least one side nozzle. The side nozzle 11 is connected to the nozzle head 10, and different spraying area size requirements can be selected by replacing different side nozzles 11 with different numbers of side nozzles.

本实施例的可选方案中,较为优选的,如图1和图2所示,喷头10远离伸缩机构的一端还设置有至少一个顶部喷口,各顶部喷口与第一空腔连通。顶部喷口的设置能够对与喷头10相对的坩埚内底部实现喷涂,保证喷涂的全方位效果。In the optional scheme of this embodiment, it is more preferred that, as shown in Figures 1 and 2, at least one top nozzle is further provided at one end of the nozzle head 10 away from the telescopic mechanism, and each top nozzle is connected to the first cavity. The provision of the top nozzle can realize spraying on the bottom of the crucible opposite to the nozzle head 10, ensuring an all-round spraying effect.

具体的,为保证喷涂效果,可以采用侧部喷口以扇形形状喷出喷涂料,扇形形状和坩埚的轴线垂直,而顶部喷口以圆锥形状喷出喷涂料,圆锥形状的大口端不小于坩埚的内径,且相邻两个侧部喷口喷出的扇形形状的衔接处能连接上。Specifically, to ensure the spraying effect, the side nozzle can be used to spray the spray material in a fan shape, the fan shape is perpendicular to the axis of the crucible, and the top nozzle sprays the spray material in a conical shape, the large mouth end of the cone shape is not less than the inner diameter of the crucible, and the connecting parts of the fan shapes sprayed by two adjacent side nozzles can be connected.

本实施例的可选方案中,较为优选的,如图1和图2所示,喷头10远离伸缩机构的一端还固定设置有顶部喷嘴12,顶部喷嘴12上具有至少一个顶部喷口。采用顶部喷嘴12具有的顶部喷口实现喷头10远离伸缩机构的一侧能够对坩埚内底部喷涂,完成对坩埚内底部的有效喷涂。In the optional scheme of this embodiment, it is more preferred that, as shown in Figures 1 and 2, a top nozzle 12 is fixedly provided at one end of the nozzle 10 away from the telescopic mechanism, and the top nozzle 12 has at least one top nozzle opening. The top nozzle opening of the top nozzle 12 is used to enable the side of the nozzle 10 away from the telescopic mechanism to spray the bottom of the crucible, thereby completing effective spraying of the bottom of the crucible.

具体的,顶部喷嘴12也可采用能够拆卸地固定设置在喷头10上,以方便更换及维修顶部喷嘴12。Specifically, the top nozzle 12 may also be detachably fixed on the nozzle 10 to facilitate replacement and maintenance of the top nozzle 12 .

本实施例的可选方案中,较为优选的,如图1和图2所示,侧壁的数量为6个。侧壁采用设置6个,其能够实现对坩埚内壁均匀全方位的喷涂,保证喷涂效果。In the optional scheme of this embodiment, it is more preferred that the number of side walls is 6 as shown in Figures 1 and 2. The side walls are provided with 6, which can realize uniform and all-round spraying of the inner wall of the crucible and ensure the spraying effect.

具体的,相邻两个侧壁上的侧部喷口喷出的喷涂料在坩埚内壁上的衔接处能够连接上,以保证喷涂的全方位效果。Specifically, the spray materials sprayed from the side nozzles on two adjacent side walls can be connected at the connection point on the inner wall of the crucible to ensure the all-round effect of spraying.

本实施例的可选方案中,较为优选的,如图1和图3所示,机架20上固定设置有支撑台25,驱动装置40固定设置在支撑台25上。支撑台25的设置能够提供驱动装置40的安装,使驱动装置40能够稳定牢固的固定在支撑台25上。In the optional scheme of this embodiment, it is more preferred that, as shown in Figures 1 and 3, a support platform 25 is fixedly arranged on the frame 20, and the driving device 40 is fixedly arranged on the support platform 25. The arrangement of the support platform 25 can provide the installation of the driving device 40, so that the driving device 40 can be stably and firmly fixed on the support platform 25.

具体的,机架20包括底座21、第一支腿22和第二支腿23,第一支腿22和第二支腿23平行布置且第一支腿22和第二支腿23的下端均与底座21固定连接,第一支腿22上端设置有一个导向装置70,第二支腿23上端设置有一个导向装置70,喷枪管30沿第一方向滑动设置在两个导向装置70上。Specifically, the frame 20 includes a base 21, a first leg 22 and a second leg 23. The first leg 22 and the second leg 23 are arranged in parallel and the lower ends of the first leg 22 and the second leg 23 are fixedly connected to the base 21. A guide device 70 is provided at the upper end of the first leg 22, and a guide device 70 is provided at the upper end of the second leg 23. The spray gun tube 30 is slidably provided on the two guide devices 70 along the first direction.

具体的,还包括第三支腿24,第三支腿24的下端与底座21固定连接,第三支腿24的上端与支撑台25固定连接。Specifically, it also includes a third leg 24 , the lower end of the third leg 24 is fixedly connected to the base 21 , and the upper end of the third leg 24 is fixedly connected to the support platform 25 .

具体的,支撑台25提供驱动装置40固定安装的平台,以便驱动装置40位置固定;打开驱动装置40的正转开关按钮,其带动齿轮41转动,齿轮41与齿条31啮合,带动喷枪管30伸入坩埚内部,直至喷枪管30上的第二限位部34靠近到第二限位传感器60的感应区域后,其感应信号传输给控制器,控制器根据其信号关闭驱动装置40,此时喷枪管30上的喷头10伸入至坩埚内底部指定位置。Specifically, the support platform 25 provides a platform for fixing the drive device 40 so that the position of the drive device 40 is fixed; the forward switch button of the drive device 40 is turned on, which drives the gear 41 to rotate, and the gear 41 engages with the rack 31, driving the spray gun tube 30 to extend into the crucible until the second limit portion 34 on the spray gun tube 30 approaches the sensing area of the second limit sensor 60, and its sensing signal is transmitted to the controller. The controller turns off the drive device 40 according to its signal. At this time, the nozzle 10 on the spray gun tube 30 extends to the specified position at the bottom of the crucible.

Y型三通接头32的第一连通口与喷枪管30远离喷头10的一端通过丝扣连接,且设置有球阀开关控制通断,第二连通口通过快接头与通入氧化铝的胶管连接,第三连通口通过快接头与通入压缩空气的胶管连接,打开球阀开关,将氧化铝和压缩空气通入喷枪管30内,由喷头10上的各侧部喷口以及顶部喷口向坩埚内壁喷出氧化铝,打开驱动装置40的反转开关按钮,通过齿轮41与齿条31的啮合,带动喷枪管30匀速从坩埚内部退出,直至喷枪管30上的第一限位部33靠近到第一限位传感器50的感应区域后,其感应信号传输给控制器,控制器根据其信号关闭驱动装置40,此时喷头10完全退出坩埚,关闭球阀,完成了对坩埚内壁的喷涂。The first connecting port of the Y-type three-way connector 32 is connected to the end of the spray gun tube 30 away from the nozzle 10 through a threaded connection, and is provided with a ball valve switch to control the on-off. The second connecting port is connected to the hose for introducing alumina through a quick connector, and the third connecting port is connected to the hose for introducing compressed air through a quick connector. The ball valve switch is turned on to allow alumina and compressed air to be introduced into the spray gun tube 30, and alumina is sprayed toward the inner wall of the crucible from the side nozzles and the top nozzle on the nozzle 10. The reverse switch button of the driving device 40 is turned on, and the spray gun tube 30 is driven to withdraw from the inside of the crucible at a uniform speed through the engagement of the gear 41 and the rack 31, until the first limit portion 33 on the spray gun tube 30 approaches the sensing area of the first limit sensor 50, and its sensing signal is transmitted to the controller. The controller turns off the driving device 40 according to its signal. At this time, the nozzle 10 completely withdraws from the crucible, closes the ball valve, and completes the spraying of the inner wall of the crucible.

本实用新型中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本实用新型的限制。The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims (10)

1.一种坩埚涂层喷涂装置,其特征在于:包括喷头和伸缩机构,所述伸缩机构的输出件一端与所述喷头固定连接,且所述伸缩机构的输出件能够带动所述喷头在待喷涂的坩埚内部沿第一方向进行均速伸缩动作,所述喷头具有第一空腔,且所述喷头具有至少5个侧壁,各所述侧壁上均具有至少一个与所述第一空腔连通的侧部喷口,各所述侧部喷口喷出的喷涂料能够覆盖待喷涂的坩埚周向内壁,所述第一空腔能够接收供给的喷涂料和供给的压缩空气。1. A crucible coating spraying device, characterized in that: it includes a nozzle and a telescopic mechanism, one end of the output member of the telescopic mechanism is fixedly connected to the nozzle, and the output member of the telescopic mechanism can drive the nozzle to perform a uniform speed telescopic action along a first direction inside the crucible to be sprayed, the nozzle has a first cavity, and the nozzle has at least 5 side walls, each of the side walls has at least one side nozzle connected to the first cavity, the spray coating material sprayed from each side nozzle can cover the circumferential inner wall of the crucible to be sprayed, and the first cavity can receive the supplied spray coating material and the supplied compressed air. 2.根据权利要求1所述的坩埚涂层喷涂装置,其特征在于:所述伸缩机构包括机架、喷枪管和驱动装置,所述喷枪管沿所述第一方向滑动设置在所述机架上,所述喷枪管一端与所述喷头固定连接且所述喷枪管的一端开口与所述第一空腔连通,且所述喷枪管的另一端开口能够通入供给的喷涂料和供给的压缩空气,所述驱动装置固定设置在所述机架上,所述驱动装置的输出轴上固定设置有齿轮,所述喷枪管的外侧壁上固定设置有齿条,所述齿条沿所述第一方向延伸,所述齿轮与所述齿条啮合传动。2. The crucible coating spraying device according to claim 1 is characterized in that: the telescopic mechanism comprises a frame, a spray gun tube and a driving device, the spray gun tube is slidably arranged on the frame along the first direction, one end of the spray gun tube is fixedly connected to the nozzle and one end opening of the spray gun tube is communicated with the first cavity, and the other end opening of the spray gun tube can pass the supplied spray material and the supplied compressed air, the driving device is fixedly arranged on the frame, a gear is fixedly arranged on the output shaft of the driving device, a rack is fixedly arranged on the outer side wall of the spray gun tube, the rack extends along the first direction, and the gear is meshed with the rack for transmission. 3.根据权利要求2所述的坩埚涂层喷涂装置,其特征在于:还包括控制器、第一限位传感器和第二限位传感器,所述第一限位传感器和所述第二限位传感器沿所述第一方向排布,且所述第一限位传感器和所述第二限位传感器均固定设置在所述机架上,所述喷枪管位于所述第一限位传感器远离所述第二限位传感器的一侧上具有第一限位部,所述喷枪管位于所述第二限位传感器远离所述第一限位传感器的一侧上具有第二限位部,所述控制器与所述第一限位传感器、所述第二限位传感器及所述驱动装置均通信连接,所述第一限位传感器能够产生所述第一限位部与所述第一限位传感器靠近的信号并将其传输给所述控制器,且所述第二限位传感器能够产生所述第二限位部与所述第二限位传感器靠近的信号并将其传输给所述控制器。3. The crucible coating spraying device according to claim 2 is characterized in that it also includes a controller, a first limit sensor and a second limit sensor, the first limit sensor and the second limit sensor are arranged along the first direction, and the first limit sensor and the second limit sensor are both fixedly arranged on the frame, the spray gun tube is located on a side of the first limit sensor away from the second limit sensor and has a first limit portion, the spray gun tube is located on a side of the second limit sensor away from the first limit sensor and has a second limit portion, the controller is communicatively connected with the first limit sensor, the second limit sensor and the driving device, the first limit sensor can generate a signal that the first limit portion is close to the first limit sensor and transmits it to the controller, and the second limit sensor can generate a signal that the second limit portion is close to the second limit sensor and transmits it to the controller. 4.根据权利要求3所述的坩埚涂层喷涂装置,其特征在于:所述第一限位部和所述第二限位部均为金属板,所述第一限位传感器和所述第二限位传感器均为接近开关金属传感器。4 . The crucible coating spraying device according to claim 3 , wherein the first limit portion and the second limit portion are both metal plates, and the first limit sensor and the second limit sensor are both proximity switch metal sensors. 5.根据权利要求2所述的坩埚涂层喷涂装置,其特征在于:还包括Y型三通接头,所述Y型三通接头具有互相连通的第一连通口、第二连通口和第三连通口,所述第一连通口与所述喷枪管远离所述喷头的一端开口固定连接并连通,所述第二连通口用于通入供给的喷涂料,所述第三连通口用于通入供给的压缩空气。5. The crucible coating spraying device according to claim 2 is characterized in that it also includes a Y-shaped three-way joint, the Y-shaped three-way joint having a first connecting port, a second connecting port and a third connecting port that are interconnected, the first connecting port is fixedly connected and communicated with an opening at one end of the spray gun pipe away from the nozzle, the second connecting port is used to introduce the supplied spray material, and the third connecting port is used to introduce the supplied compressed air. 6.根据权利要求1所述的坩埚涂层喷涂装置,其特征在于:各所述侧壁上均设置有一个侧部喷嘴,各所述侧部喷嘴分别能够拆卸地固定设置在一个所述侧壁上,各所述侧部喷嘴上均具有至少一个所述侧部喷口。6. The crucible coating spraying device according to claim 1 is characterized in that: each of the side walls is provided with a side nozzle, each of the side nozzles is detachably fixed on one of the side walls, and each of the side nozzles has at least one side nozzle. 7.根据权利要求1所述的坩埚涂层喷涂装置,其特征在于:所述喷头远离所述伸缩机构的一端还设置有至少一个顶部喷口,各所述顶部喷口与所述第一空腔连通。7. The crucible coating spraying device according to claim 1, characterized in that: at least one top nozzle is further provided at one end of the nozzle away from the telescopic mechanism, and each top nozzle is communicated with the first cavity. 8.根据权利要求7所述的坩埚涂层喷涂装置,其特征在于:所述喷头远离所述伸缩机构的一端还固定设置有顶部喷嘴,所述顶部喷嘴上具有至少一个所述顶部喷口。8. The crucible coating spraying device according to claim 7, characterized in that a top nozzle is fixedly provided at one end of the nozzle away from the telescopic mechanism, and the top nozzle has at least one top nozzle opening. 9.根据权利要求1所述的坩埚涂层喷涂装置,其特征在于:所述侧壁的数量为6个。9 . The crucible coating spraying device according to claim 1 , wherein the number of the side walls is 6. 10.根据权利要求2所述的坩埚涂层喷涂装置,其特征在于:所述机架上固定设置有支撑台,所述驱动装置固定设置在所述支撑台上。10. The crucible coating spraying device according to claim 2, characterized in that a support platform is fixedly arranged on the frame, and the driving device is fixedly arranged on the support platform.
CN202322752244.2U 2023-10-13 2023-10-13 Crucible coating spraying device Active CN221208616U (en)

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CN202322752244.2U CN221208616U (en) 2023-10-13 2023-10-13 Crucible coating spraying device

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Application Number Priority Date Filing Date Title
CN202322752244.2U CN221208616U (en) 2023-10-13 2023-10-13 Crucible coating spraying device

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