CN221184038U - Full-automatic wheel pair laser rust removing device - Google Patents

Abstract

A full-automatic wheel set laser rust removing device comprises a dust-proof room, a gantry truss, a laser rust removing manipulator and an electric control system; the full-automatic wheel set laser rust removing device is specially provided with a wheel set conveying mechanism, and the wheel set conveying mechanism comprises a wheel set conveying trolley and a traveling mechanism matched with the wheel set conveying trolley; the wheel pair conveying trolley body is a concave body, wing plates extending outwards are arranged on two sides of a concave body opening, a floor plate is arranged under the wing plates in a matched mode, a guide rail guide groove pair H is arranged between the wing plates and the floor plate, a travelling motor A and a gear are arranged on one side of the wing plates, and racks matched with the gears are arranged on the floor plate; wheel pair lifting rotating mechanisms are symmetrically and fixedly arranged on wing plates on two sides of the wheel pair conveying trolley in an axial mode, and a set of lifting oil cylinders and a set of rotating assemblies are arranged in the mounting seats; the lifting oil cylinder is connected with the rotating assembly. The wheel set is mechanically and automatically operated in the whole process from entering to derusting to exiting, and the laser derusting manipulator can work in multiple dimensions, so that the omnibearing high-efficiency and high-quality are also ensured.

Description

Full-automatic wheel pair laser rust removing device

Technical Field

The utility model relates to equipment machinery for rail transit, in particular to a full-automatic wheel pair laser rust removing device.

Background

The wheel set is an important component of the train, and is very necessary for overhauling, rust removing and cleaning. At present, the rust removal and cleaning of the wheel set by using the laser of the manipulator are not rare, but the mechanization and the automation are still insufficient, and the wheel set needs to be further perfected and improved.

Disclosure of Invention

In order to solve the defects in the prior art, the utility model provides a full-automatic wheel set laser rust removing device which can realize the full-automatic and omnibearing use of laser to remove rust and clean wheels.

In order to achieve the aim, the technical scheme of the utility model is that the full-automatic wheel set laser rust removing device comprises a dust-proof room, a gantry truss, a laser rust removing manipulator and an electric control system; the method is characterized in that: the full-automatic wheel set laser rust removing device is specially provided with a wheel set conveying mechanism, and the wheel set conveying mechanism comprises a wheel set conveying trolley and a traveling mechanism matched with the wheel set conveying trolley; the wheel pair conveying trolley body is a concave body, wing plates extending outwards are arranged on two sides of a concave body opening, a floor plate is arranged under the wing plates in a matched mode, a guide rail guide groove pair H is arranged between the wing plates and the floor plate, a travelling motor A and a gear are arranged on one side of the wing plates, and racks matched with the gears are arranged on the floor plate;

Wheel pair lifting rotating mechanisms are axially and symmetrically fixed on wing plates at two sides of the wheel pair conveying trolley, each wheel pair lifting rotating mechanism is provided with a mounting seat, and a set of lifting oil cylinders and a set of rotating assemblies are arranged in each mounting seat; the rotating component is arranged on the screw rod; the rotating assembly is arranged on a sliding plate, and a guide rail guide groove pair G is arranged between the sliding plate and the mounting seat; the lifting oil cylinder is connected with the rotating assembly.

The concave body of the wheel set conveying trolley is provided with a gear box supporting table.

The utility model has the advantages that the whole process of the wheel set from the in-machine to the rust removal to the out-machine is mechanically and automatically operated, and the laser rust removal manipulator can work in multiple dimensions, thereby ensuring the omnibearing high efficiency and high quality.

Drawings

Fig. 1 is a perspective view of the present utility model.

Fig. 2 is a front view of the present utility model.

Fig. 3 is a side view of the present utility model.

Fig. 4 is a top view of the present utility model.

Fig. 5 is a front view of the wheel set conveyor trolley of the present utility model.

Fig. 6 is a top view of the wheel set transfer cart of the present utility model.

Fig. 7 is a front view of the wheel set lifting and rotating mechanism of the present utility model.

FIG. 8 is a side view of the wheel set lift rotation mechanism of the present utility model.

Fig. 9 is a top view of the wheel set lifting and rotating mechanism of the present utility model.

In the figure:

100 full-automatic wheel set laser rust removing device;

1 a dustproof house, 11 a front electric door and 12a rear electric door;

2 gantry truss and laser rust removing mechanical arm, 21 gantry and 22 laser rust removing mechanical arm;

3 wheel set conveying trolleys, 31 concave bodies, 311 gear box pallets, 32 wing plates, 33 floor boards, 34 guide rail guide groove pairs H,35 walking motors, 36 gears and 37 racks;

The lifting and rotating mechanism of the 5 wheel set, the 51 mounting seat, the 52 lifting oil cylinder, the 53 rotating component, the 531 motor B, the 532 driving rotating shaft, the 533 driven rotating shaft, the 54 sliding plate and the 55 guide rail guide groove pair G;

6 wheel pairs.

Description of the embodiments

The embodiments of the present utility model will be described below with reference to the accompanying drawings, and it should be understood that the embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.

As shown in fig. 1 to 9, the utility model discloses a full-automatic wheel set laser rust removing device 100, which comprises a dust room 1, wherein an electric door (a front electric door 11 and a rear electric door 12) is arranged at an inlet and an outlet of the dust room to prevent smoke dust from leaking out to pollute the environment during rust removing; the gantry truss, the laser rust removing manipulator 2 (the gantry 21 and the laser rust removing manipulator 22) and the laser rust removing manipulator are connected to a beam of the gantry truss through guide rail guide groove pairs, and are driven by a motor to walk left and right; the special electric control system ensures that the utility model automatically completes all operations according to the established process steps; the full-automatic wheel set laser rust removing device is specially provided with a wheel set conveying mechanism, and the wheel set conveying mechanism comprises a wheel set conveying trolley 3 and a traveling mechanism matched with the wheel set conveying trolley; the wheel pair conveying trolley body is a concave body, wing plates 32 which extend outwards are arranged at two sides of a mouth of the concave body 31, a floor plate 33 is arranged below the wing plates in a matched mode, a guide rail guide groove pair H34 is arranged between the wing plates and the floor plate, a travelling motor A35 and a gear 36 are arranged on one side of the wing plates, and a rack 37 matched with the gear is arranged on the floor plate;

Wheel pair lifting rotating mechanisms 5 are axially and symmetrically fixed on wing plates at two sides of the wheel pair conveying trolley, each wheel pair lifting rotating mechanism is provided with a mounting seat 51, and a set of lifting oil cylinders 52 and a set of rotating components 53 are arranged in each mounting seat; the rotating component is arranged on the screw rod; the rotating component 53 is provided with a driving wheel and a driven wheel in front of the motor B531 and is connected with a driving rotating shaft 532 and a driven rotating shaft 533, the rotating component is arranged on the sliding plate 54, and a guide rail guide groove pair 55 is arranged between the sliding plate and the mounting seat. The lifting oil cylinder is connected with the rotating assembly and lifts the rotating assembly; the wheel set lifting and rotating mechanism 5 moves forward and backward along with the wheel set conveying trolley 3;

The concave body of the wheel set conveying trolley is provided with a gear box supporting table. Is specially designed for wheel pairs with gearboxes.

The utility model works as follows:

The wheel set is manually pushed onto the wheel set conveying trolley from the workshop track, the left wheel set lifting rotating mechanism and the right wheel set lifting rotating mechanism are lifted simultaneously to support the wheel set from the workshop track, the electric door at the inlet of the dustproof house is lifted, the wheel set is conveyed to the rust removing working position, the front electric door is closed, the lifting rotating mechanisms of the two wheel sets lift the shaft heads to slowly rotate simultaneously, the laser rust removing manipulator starts all-directional rust removing work, after completion, the rear electric door is lifted, the wheel set lifting rotating mechanism is lowered, the wheel set is placed on the workshop track, and the wheel set is manually pushed away.

The foregoing description is only one of the embodiments of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications may be made to those skilled in the art, and equivalents may be substituted for elements thereof. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (2)

1. The full-automatic wheel set laser rust removing device comprises a dust house, a gantry truss, a laser rust removing manipulator and an electric control system; the method is characterized in that: the full-automatic wheel set laser rust removing device is specially provided with a wheel set conveying mechanism, and the wheel set conveying mechanism comprises a wheel set conveying trolley and a traveling mechanism matched with the wheel set conveying trolley; the wheel pair conveying trolley body is a concave body, wing plates extending outwards are arranged on two sides of a concave body opening, a floor plate is arranged under the wing plates in a matched mode, a guide rail guide groove pair H is arranged between the wing plates and the floor plate, a travelling motor A and a gear are arranged on one side of the wing plates, and racks matched with the gears are arranged on the floor plate;

Wheel pair lifting rotating mechanisms are axially and symmetrically fixed on wing plates at two sides of the wheel pair conveying trolley, each wheel pair lifting rotating mechanism is provided with a mounting seat, and a set of lifting oil cylinders and a set of rotating assemblies are arranged in each mounting seat; the rotating component is arranged on the screw rod; the rotating assembly is arranged on a sliding plate, and a guide rail guide groove pair G is arranged between the sliding plate and the mounting seat; the lifting oil cylinder is connected with the rotating assembly.

2. The fully automatic wheel set laser rust removing device as set forth in claim 1, wherein: the concave body of the wheel set conveying trolley is provided with a gear box supporting table.