Disclosure of utility model
The utility model aims to provide waste solar photovoltaic module recovery equipment so as to solve the problems in the prior art.
In order to achieve the above object, the present utility model provides the following solutions: the utility model provides a waste solar photovoltaic module recycling device, which comprises:
A bottom plate;
The heating frame is fixedly connected to the bottom plate, a heating mechanism for heating the photovoltaic module is arranged at the top of the inner cavity of the heating frame, sealing mechanisms are respectively arranged at two sides of the heating frame, the two sealing mechanisms slide in opposite directions or opposite directions through a driving mechanism, and an exhaust mechanism is arranged on the heating frame;
The cooling frame is internally provided with a cooling mechanism so as to cool the photovoltaic module heated by the heating mechanism;
The material distribution frame is provided with a material distribution mechanism, and the material distribution mechanism is used for grabbing a battery plate and a glass plate of the photovoltaic module;
The photovoltaic module slides relative to the bottom plate through the transmission mechanism and sequentially penetrates through the heating frame, the cooling frame and the material distributing frame.
Preferably, the heating mechanism includes:
The fixed plates are fixedly connected to the top of the inner cavity of the heating frame, and the bottom surfaces of the fixed plates are fixedly connected with a plurality of pulse xenon lamps.
Preferably, the closing mechanism comprises:
The inner wall of the closed frame is in sliding contact with the outer wall of the opening of the heating frame, a transmission plate is fixedly connected with the outer wall of the top of the opening of the closed frame, and the transmission plate is in transmission connection with the driving mechanism;
The two sealing frames of the two sealing mechanisms seal the heating frame through opposite displacement.
Preferably, the exhaust mechanism includes:
the fixed frame is fixedly connected to the outer wall of the closed end of the closed frame;
the rotating motor is fixedly connected to the fixed frame;
The output end of the rotating motor penetrates through the fixed frame and is fixedly connected with the rotating disc, a plurality of vent holes are formed in the rotating disc, and a plurality of communication holes matched with the vent holes are formed in the sealing frame and the heating frame;
The air pump is fixedly connected to the top surface of the heating frame, the input end of the air pump penetrates through the heating frame and is communicated with the inner cavity of the heating frame, and the output end of the air pump is communicated with the filter.
Preferably, the driving mechanism includes:
The two driving seats are respectively and fixedly connected to two sides of the top surface of the heating frame, a bidirectional screw rod is rotationally connected between the two driving seats, and the bidirectional screw rod is connected with the two transmission plates through threads;
The driving motor is fixedly connected to one of the driving seats, and the output end of the driving motor penetrates through the driving seat and is fixedly connected with the bidirectional screw rod.
Preferably, the cooling mechanism includes:
the cooling cylinder is fixedly connected to the top surface of the cooling frame;
The shell is arranged in the cooling frame, the output end of the cooling cylinder penetrates through the cooling frame to be fixedly connected with the shell, and the shell moves relative to the cooling frame through the output end of the cooling cylinder and is propped against the top surface of the photovoltaic module;
The two water outlet shells are fixedly connected to two sides of the inner cavity of the shell respectively, the inner cavities of the two water outlet shells are communicated with the inner cavity of the shell, one end of a connecting pipe is arranged at the top of the water outlet shell in a communicated manner, the other end of the connecting pipe penetrates through the cooling frame and is in sliding contact with the cooling frame, and the two connecting pipes are respectively communicated with a water inlet end and a water outlet end of an external water source through hoses;
the cooling frame comprises a cooling frame body, wherein a cooling frame is arranged on the upper side of the cooling frame body, a cooling pump is fixedly connected to the top surface of the cooling frame body, an output end of the cooling pump is communicated with the cooling frame body, a plurality of spray heads are arranged on the outer wall of the cooling frame body in an equidistant communication mode, and spray nozzles of the spray heads face towards the photovoltaic module below the material distributing frame body so that a glue film falls off from the glass plate or the battery plate.
Preferably, the material distributing mechanism comprises:
The rectangular frame is fixedly connected to the material distributing frame, material distributing seats are fixedly connected to two sides of the top surface of the rectangular frame respectively, guide posts are fixedly connected between the two material distributing seats, material distributing screws are rotatably connected to the two material distributing seats, a material distributing motor is fixedly connected to one material distributing seat, and the output end of the material distributing motor penetrates through the material distributing seat and is fixedly connected with the material distributing screws;
The distributing block, the distributing screw rod with the guide post runs through the distributing block, the distributing screw rod with the distributing block passes through threaded connection, the guide post with distributing block sliding contact, the top surface rigid coupling of distributing block has the distributing cylinder, the output of distributing cylinder runs through the distributing block rigid coupling has the adsorption plate, the rigid coupling has a plurality of electric sucking discs on the adsorption plate.
Preferably, the transmission mechanism includes:
The two rotating rollers are respectively connected to two sides of the bottom plate in a rotating way, one end of one rotating roller is fixedly connected with the output end of the transmission motor, the two rotating rollers are sleeved with a conveying belt, and the conveying belt is sleeved on the outer side of the bottom plate.
Preferably, a supporting frame is arranged on the bottom surface of the bottom plate.
The utility model discloses the following technical effects: the transmission mechanism provided by the utility model can transport the photovoltaic module, so that the photovoltaic module sequentially passes through the heating frame, the cooling frame and the material distribution frame, is heated under the action of the heating mechanism, and is cooled again to lose viscosity of EVA, so that the glass plate and the battery plate are separated, the machine core worker thereof is grabbed layer by layer through the material distribution mechanism, and the battery plate and the glass plate are classified and stored, thereby greatly improving the working efficiency. The sealing mechanism can seal the heating frame, reduces the heat consumption, can accelerate the heating speed, furthest reduces the release of harmful gas, before opening the sealing mechanism, opens the exhaust mechanism and carries out the suction filtration with the harmful gas in the heating frame, and then furthest guarantees staff's personal safety.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
Referring to fig. 1 to 6, the present utility model provides a waste solar photovoltaic module recovery apparatus, comprising:
a base plate 1;
The heating frame 2 is fixedly connected to the bottom plate 1, a heating mechanism for heating the photovoltaic module is arranged at the top of the inner cavity of the heating frame 2, sealing mechanisms are respectively arranged at two sides of the heating frame 2, the two sealing mechanisms slide in opposite directions or opposite directions through a driving mechanism, and an exhaust mechanism is arranged on the heating frame 2;
the cooling frame 3 is internally provided with a cooling mechanism so as to cool the photovoltaic module heated by the heating mechanism;
The material distribution frame 4 is provided with a material distribution mechanism, and the material distribution mechanism is used for grabbing a battery plate and a glass plate of the photovoltaic module;
Wherein, be provided with drive mechanism on the bottom plate 1, photovoltaic module is through drive mechanism for bottom plate 1 slip, and runs through heating frame 2, cooling frame 3 and branch work or material rest 4 in proper order.
The drive mechanism that sets up can transport photovoltaic module, makes it loop through heating frame 2, cooling frame 3 and branch work or material rest 4, heats the back again and makes EVA lose the viscidity under heating mechanism's effect, and then makes glass board and panel separation, snatchs its core worker layer by layer through dividing mechanism to carry out classified storage to panel and glass board, improved work efficiency by a wide margin. The sealing mechanism can seal the heating frame 2, reduces the heat consumption, accelerates the heating speed, furthest reduces the release of harmful gas, and before opening the sealing mechanism, opens the exhaust mechanism to carry out suction filtration on the harmful gas in the heating frame 2, and then furthest guarantees the personal safety of staff.
Further, the heating mechanism includes:
The fixed plates 5 are fixedly connected to the top of the inner cavity of the heating frame 2, and the bottom surfaces of the fixed plates 5 are fixedly connected with the pulse xenon lamps 6.
Further, the closing mechanism includes:
The inner wall of the closed frame 7 is in sliding contact with the outer wall of the opening of the heating frame 2, the outer wall of the top of the opening of the closed frame 7 is fixedly connected with a transmission plate 8, and the transmission plate 8 is in transmission connection with a driving mechanism;
Wherein, two sealing frames 7 of two sealing mechanisms seal the heating frame 2 through opposite displacement.
Further, the exhaust mechanism includes:
the fixed frame 9 is fixedly connected to the outer wall of the closed end of the closed frame 7;
a rotating motor 10 fixedly connected to the fixed frame 9;
The output end of the rotary motor 10 penetrates through the fixed frame 9 and is fixedly connected with the rotary plate 11, a plurality of vent holes are formed in the rotary plate 11, and a plurality of communication holes matched with the vent holes are formed in the sealing frame 7 and the heating frame 2;
the air pump 12 is fixedly connected to the top surface of the heating frame 2, the input end of the air pump 12 penetrates through the heating frame 2 and is communicated with the inner cavity of the heating frame 2, and the output end of the air pump 12 is communicated with the filter.
When the heating mechanism heats, the vent holes are staggered with the communication holes, so that air loss is reduced, after the heating is completed, the vent holes are communicated with the communication holes, the air pump 12 pumps air, harmful gas in the heating frame 2 is pumped into the filter for filtering and discharging, and the filter is of the prior art and is not shown in the figure.
Further, the driving mechanism includes:
The two driving seats 13 are fixedly connected to the two sides of the top surface of the heating frame 2 respectively, a bidirectional screw 14 is rotationally connected between the two driving seats 13, and the bidirectional screw 14 is in threaded connection with the two transmission plates 8;
The driving motor 15 is fixedly connected to one of the driving seats 13, and the output end of the driving motor 15 penetrates through the driving seat 13 and is fixedly connected with the bidirectional screw 14.
Further, the cooling mechanism includes:
a cooling cylinder 16 fixedly connected to the top surface of the cooling frame 3;
The shell 17 is arranged in the cooling frame 3, the output end of the cooling cylinder 16 penetrates through the cooling frame 3 and is fixedly connected with the shell 17, and the shell 17 moves relative to the cooling frame 3 through the output end of the cooling cylinder 16 and abuts against the top surface of the photovoltaic module;
The two water outlet shells 18 are fixedly connected to two sides of the inner cavity of the shell 17 respectively, the inner cavities of the two water outlet shells 18 are communicated with the inner cavity of the shell 17, one end of a connecting pipe 19 is communicated with the top of the water outlet shell 18, the other end of the connecting pipe 19 penetrates through the cooling frame 3 and is in sliding contact with the cooling frame 3, and the two connecting pipes 19 are communicated with the water inlet end and the water outlet end of an external water source through hoses respectively;
The top one side rigid coupling of cooling frame 3 has jet-propelled pipe 20, and the top surface rigid coupling of cooling frame 3 has jet-propelled pump 21, and jet-propelled pump 21 output and jet-propelled pipe 20 intercommunication set up, and equidistant intercommunication is provided with a plurality of shower nozzles 22 on the outer wall of jet-propelled pipe 20, and the spout orientation of shower nozzle 22 is located the photovoltaic module of dividing work or material rest 4 below to make to drop the glued membrane from glass board or panel.
The water inlet end and the water outlet end are respectively communicated through the two connecting pipes 19, water in the shell 17 flows rapidly, and when the cooling cylinder 16 pushes the shell 17 to prop against the photovoltaic module, the photovoltaic module is rapidly cooled, so that EVA failure is realized, and the disassembly of the photovoltaic module is realized.
The gas lance 20 is provided to blow off the failed EVA that adheres to the glass plate or the battery plate, avoiding that it is collected along with the glass plate or the battery plate.
Further, the feed mechanism includes:
The rectangular frame 23 is fixedly connected to the material distributing frame 4, material distributing seats 24 are fixedly connected to two sides of the top surface of the rectangular frame 23 respectively, guide posts 25 are fixedly connected between the two material distributing seats 24, and material distributing screws 26 are rotatably connected to the two material distributing seats, a material distributing motor 27 is fixedly connected to one material distributing seat 24, and the output end of the material distributing motor 27 penetrates through the material distributing seat 24 and is fixedly connected with the material distributing screws 26;
The distributor block 28, the distributor screw 26 and the guide post 25 penetrate through the distributor block 28, the distributor screw 26 is connected with the distributor block 28 through threads, the guide post 25 is in sliding contact with the distributor block 28, a distributor cylinder 29 is fixedly connected to the top surface of the distributor block 28, an adsorption plate 30 is fixedly connected to the output end of the distributor cylinder 29 through the distributor block 28, and a plurality of electric sucking discs 31 are fixedly connected to the adsorption plate 30.
The distributing motor 27 drives the distributing screw 26 to rotate, the distributing block 28 achieves reciprocating displacement under the guiding action of the guiding column 25, the distributing cylinder 29 drives the adsorption plate 30 to lift, the adsorption effect of the electric sucking disc 31 is matched, and then the glass plate and the battery plate are respectively placed on two sides of the supporting frame 35.
Further, the transmission mechanism includes:
The two rotating rollers 32 are respectively connected to two sides of the bottom plate 1 in a rotating way, one end of one rotating roller 32 is fixedly connected with the output end of a transmission motor 33, the two rotating rollers 32 are sleeved with a conveying belt 34, and the conveying belt 34 is sleeved on the outer side of the bottom plate 1.
The top of the bottom plate 1 plays a supporting effect on the conveyor belt 34, and stable transportation of the photovoltaic module is ensured.
Further, the bottom surface of the base plate 1 is provided with a support frame 35.
The working process of the utility model is as follows:
S1, placing a photovoltaic module with a frame removed on a transmission mechanism, driving the transmission mechanism to send the photovoltaic module into a heating frame 2, sealing the heating frame 2 by two sealing mechanisms, starting the heating mechanism to heat the photovoltaic module, wherein the heating time of the heating mechanism is 60S-180S, the heating temperature is 165-178 ℃, and pressurizing the inside of the heating frame 2 by 15-25MPa;
S2, after the photovoltaic module is heated, extracting and replacing the internal gas through an exhaust mechanism, starting a plugging mechanism, and sending the photovoltaic module into a cooling frame 3;
S3, starting a cooling mechanism to cool the temperature of the photovoltaic module to room temperature, and then sending the cooled photovoltaic module into a material distributing frame 4;
S4, starting the material distributing mechanism to respectively grab and collect the glass plate and the battery plate of the photovoltaic module.
In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.