CN221135666U - Positioning fixture for high-precision machining - Google Patents
Positioning fixture for high-precision machining Download PDFInfo
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- CN221135666U CN221135666U CN202323215455.9U CN202323215455U CN221135666U CN 221135666 U CN221135666 U CN 221135666U CN 202323215455 U CN202323215455 U CN 202323215455U CN 221135666 U CN221135666 U CN 221135666U
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Abstract
本实用新型公开了一种高精度加工用定位夹具,涉及定位夹具技术领域,包括底板,所述底板的上端中间安装有调节机构,所述调节机构的上端安装有夹持机构,所述底板的上端左右两侧均对称开设有第一凹槽,所述第一凹槽的内腔滑动连接有移动座,所述底板的两侧端部均对称固定连接有刻度线,所述夹持机构的两端均对称安装有指针。本实用新型调节机构,通过第二凹槽、丝杆、螺纹座、承载板、把手的配合下,依靠转动的丝杆带动螺纹座进行移动,而螺纹座则通过承载板带动安装箱在底板上移动,安装箱可带动指针移动,进而通过指针在刻度线上指示的数值可以精准的对工件进行定位加工,进而可将工件调整到合适位置,操作简单快捷。
The utility model discloses a positioning fixture for high-precision processing, which relates to the technical field of positioning fixtures, including a base plate, an adjustment mechanism installed in the middle of the upper end of the base plate, a clamping mechanism installed on the upper end of the adjustment mechanism, first grooves symmetrically opened on the left and right sides of the upper end of the base plate, a movable seat slidably connected to the inner cavity of the first groove, scale lines symmetrically fixedly connected to the two end portions of the base plate, and pointers symmetrically installed at both ends of the clamping mechanism. The adjustment mechanism of the utility model, through the cooperation of the second groove, the screw rod, the threaded seat, the bearing plate, and the handle, relies on the rotating screw rod to drive the threaded seat to move, and the threaded seat drives the installation box to move on the base plate through the bearing plate, and the installation box can drive the pointer to move, and then the workpiece can be accurately positioned and processed through the value indicated by the pointer on the scale line, and then the workpiece can be adjusted to a suitable position, and the operation is simple and quick.
Description
技术领域Technical Field
本实用新型涉及定位夹具技术领域,具体涉及一种高精度加工用定位夹具。The utility model relates to the technical field of positioning fixtures, in particular to a positioning fixture for high-precision processing.
背景技术Background technique
定位夹具是指用于实现工件定位和夹紧的特殊工装,是现代化制造的必要工具。它可以确保工件的位置和姿态精度,提高加工的精度和效率;Positioning fixtures refer to special tools used to position and clamp workpieces, and are essential tools for modern manufacturing. They can ensure the position and posture accuracy of workpieces and improve processing accuracy and efficiency;
定位夹具被广泛应用于各种行业,尤其是工业制造领域。比如,汽车制造、航空航天、机械制造等领域都离不开定位夹具的使用。它可以大大提高加工效率和加工精度,节约人力和物力成本;Positioning fixtures are widely used in various industries, especially in the field of industrial manufacturing. For example, automobile manufacturing, aerospace, machinery manufacturing and other fields cannot do without the use of positioning fixtures. It can greatly improve processing efficiency and processing accuracy, saving manpower and material costs;
除此之外,定位夹具还可以应用于医疗器械制造、电子电器制造等领域,而在机械加工过程中,通常也采用定位夹具对工件进行定位,以使工件处于正确的加工位置。针对现有技术存在以下问题:In addition, positioning fixtures can also be used in the fields of medical device manufacturing, electronic and electrical appliance manufacturing, etc., and in the process of mechanical processing, positioning fixtures are usually used to position the workpiece so that the workpiece is in the correct processing position. The existing technology has the following problems:
现有的加工用定位夹具在实际的使用过程中,通常采用人工的方式辅助工件定位,然而,由于人工操作的主观因素,容易导致工件定位不准确,造成定位误差过大;同时定位夹具的结构较为单一,难以快捷高效的对工件进行定位夹持,工件容易在加工时出现移位的情况,降低了工件的精密性以及加工效率。In actual use, existing positioning fixtures for processing usually adopt manual methods to assist workpiece positioning. However, due to the subjective factors of manual operation, it is easy to cause inaccurate positioning of the workpiece, resulting in excessive positioning errors. At the same time, the structure of the positioning fixture is relatively simple, and it is difficult to position and clamp the workpiece quickly and efficiently. The workpiece is prone to shifting during processing, which reduces the precision and processing efficiency of the workpiece.
实用新型内容Utility Model Content
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the utility model is:
一种高精度加工用定位夹具,包括底板,所述底板的上端中间安装有调节机构,所述调节机构的上端安装有夹持机构,所述底板的上端左右两侧均底板,所述底板的上端中间安装有调节机构,所述调节机构的上端安装有夹持机构,所述底板的上端左右两侧均对称开设有第一凹槽,所述第一凹槽的内腔滑动连接有移动座,所述底板的两侧端部均对称固定连接有刻度线,所述夹持机构的两端均对称安装有指针两侧端部均对称固定连接有刻度线,所述夹持机构的两端均对称安装有指针。A positioning fixture for high-precision machining comprises a base plate, an adjusting mechanism is installed in the middle of the upper end of the base plate, a clamping mechanism is installed on the upper end of the adjusting mechanism, the left and right sides of the upper end of the base plate are base plates, an adjusting mechanism is installed in the middle of the upper end of the base plate, a clamping mechanism is installed on the upper end of the adjusting mechanism, first grooves are symmetrically opened on the left and right sides of the upper end of the base plate, a moving seat is slidably connected to the inner cavity of the first groove, scale lines are symmetrically fixedly connected to the two side ends of the base plate, and pointers are symmetrically installed at both ends of the clamping mechanism. Scale lines are symmetrically fixedly connected to the two side ends, and pointers are symmetrically installed at both ends of the clamping mechanism.
优选的:所述调节机构包括第二凹槽,所述底板的上端中部开设有第二凹槽,所述第二凹槽的内腔转动连接有丝杆,所述丝杆的外表面套接有螺纹连接的螺纹座,所述螺纹座的上端固定安装有承载板,所述底板的下端中间活动安装有把手,所述第二凹槽的左右内壁均对称开设有限位槽,所述螺纹座的左右两端均对称固定安装有限位块。Preferably: the adjustment mechanism includes a second groove, a second groove is opened in the middle of the upper end of the base plate, the inner cavity of the second groove is rotatably connected with a screw rod, the outer surface of the screw rod is sleeved with a threaded seat with a thread connection, a bearing plate is fixedly installed on the upper end of the threaded seat, a handle is movably installed in the middle of the lower end of the base plate, the left and right inner walls of the second groove are symmetrically opened with limit grooves, and limit blocks are symmetrically fixedly installed on both ends of the left and right ends of the threaded seat.
优选的:所述丝杆的下端穿过第二凹槽的下侧与把手的上端固定连接。Preferably, the lower end of the screw rod passes through the lower side of the second groove and is fixedly connected to the upper end of the handle.
优选的:所述限位块与限位槽滑动连接。Preferably, the limiting block is slidably connected to the limiting groove.
优选的:所述夹持机构包括安装箱,所述安装箱的下端与承载板的上端固定连接,所述安装箱的内腔中间固定安装有双轴电机,所述双轴电机的两端均安装有螺杆,两组所述螺杆的外表面均套接有螺纹连接的螺纹套,所述安装箱的上端两侧均对称开设有导向槽,所述螺纹套的上端固定安装有承载杆,所述承载杆的顶端固定安装有夹板,所述安装箱的内腔底部两侧均对称开设有滑槽,所述螺纹套的下端固定安装有滑块。Preferably: the clamping mechanism includes an installation box, the lower end of the installation box is fixedly connected to the upper end of the carrying plate, a dual-axis motor is fixedly installed in the middle of the inner cavity of the installation box, screws are installed at both ends of the dual-axis motor, the outer surfaces of the two groups of screws are sleeved with threaded sleeves with threaded connections, guide grooves are symmetrically opened on both sides of the upper end of the installation box, a carrying rod is fixedly installed on the upper end of the threaded sleeve, a splint is fixedly installed on the top of the carrying rod, sliding grooves are symmetrically opened on both sides of the bottom of the inner cavity of the installation box, and a slider is fixedly installed on the lower end of the threaded sleeve.
优选的:所述螺杆远离双轴电机的一端与安装箱一侧的内壁转动连接,所述承载杆穿过导向槽延伸出安装箱内腔,且承载杆与导向槽滑动连接。Preferably, one end of the screw rod away from the dual-axis motor is rotatably connected to the inner wall of one side of the installation box, the bearing rod passes through the guide groove and extends out of the inner cavity of the installation box, and the bearing rod is slidably connected to the guide groove.
优选的:所述滑块与滑槽滑动连接,所述夹板的内壁固定连接有弧形的橡胶防滑垫。Preferably, the sliding block is slidably connected to the sliding groove, and an arc-shaped rubber anti-slip pad is fixedly connected to the inner wall of the clamping plate.
优选的:所述移动座的上端与安装箱的下端左右两侧固定连接,所述安装箱的左右两端与指针的底端固定连接。Preferably, the upper end of the movable seat is fixedly connected to the left and right sides of the lower end of the installation box, and the left and right ends of the installation box are fixedly connected to the bottom end of the pointer.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型提供一种高精度加工用定位夹具,通过调节机构,通过第二凹槽、丝杆、螺纹座、承载板、把手的配合下,依靠转动的丝杆带动螺纹座进行移动,而螺纹座则通过承载板带动安装箱在底板上移动,安装箱可带动指针移动,进而通过指针在刻度线上指示的数值可以精准的对工件进行定位加工,进而可将工件调整到合适位置,操作简单快捷。1. The utility model provides a positioning fixture for high-precision processing. Through the adjustment mechanism, the second groove, the screw rod, the threaded seat, the bearing plate, and the handle cooperate, the rotating screw rod drives the threaded seat to move, and the threaded seat drives the installation box to move on the bottom plate through the bearing plate. The installation box can drive the pointer to move, and then the workpiece can be accurately positioned and processed through the value indicated by the pointer on the scale line, and then the workpiece can be adjusted to a suitable position, and the operation is simple and quick.
2、本实用新型提供一种高精度加工用定位夹具,通过安装箱、双轴电机、螺杆、螺纹套、承载杆、夹板的配合下,转动的螺纹套可带动承载杆向中间移动,从而依靠承载杆带动两组夹板同步移动,而依靠两组的夹板可将工件进行快速夹持,且夹持效果好,使得工件在加工时不会出移动的情况,提高了加工效率。2. The utility model provides a positioning fixture for high-precision processing. Through the cooperation of an installation box, a dual-axis motor, a screw, a threaded sleeve, a load-bearing rod, and a clamping plate, the rotating threaded sleeve can drive the load-bearing rod to move toward the middle, thereby relying on the load-bearing rod to drive two groups of clamping plates to move synchronously, and relying on the two groups of clamping plates, the workpiece can be clamped quickly with good clamping effect, so that the workpiece will not move during processing, thereby improving processing efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的高精度加工用定位夹具的结构示意图;FIG1 is a schematic structural diagram of a positioning fixture for high-precision machining according to the present invention;
图2为本实用新型的调节机构的结构示意图;FIG2 is a schematic structural diagram of the adjustment mechanism of the utility model;
图3为本实用新型的调节机构细节图的结构示意图;FIG3 is a schematic structural diagram of a detail diagram of an adjustment mechanism of the present invention;
图4为本实用新型的夹持机构的结构示意图;FIG4 is a schematic structural diagram of the clamping mechanism of the present invention;
图5为本实用新型的高精度加工用定位夹具俯视图的结构示意图。FIG. 5 is a schematic diagram of the structure of a top view of a positioning fixture for high-precision machining according to the present invention.
图中:1、底板;2、调节机构;3、夹持机构;4、第一凹槽;5、移动座;6、刻度线;7、指针;21、第二凹槽;22、丝杆;23、螺纹座;24、承载板;25、把手;211、限位槽;212、限位块;31、安装箱;32、双轴电机;33、螺杆;34、螺纹套;35、导向槽;36、承载杆;37、夹板;38、滑槽;39、滑块。In the figure: 1. bottom plate; 2. adjustment mechanism; 3. clamping mechanism; 4. first groove; 5. moving seat; 6. scale line; 7. pointer; 21. second groove; 22. screw rod; 23. threaded seat; 24. bearing plate; 25. handle; 211. limit groove; 212. limit block; 31. installation box; 32. dual-axis motor; 33. screw rod; 34. threaded sleeve; 35. guide groove; 36. bearing rod; 37. splint; 38. slide groove; 39. slider.
具体实施方式Detailed ways
下面结合实施例对本实用新型做进一步详细说明:The present invention is further described in detail below in conjunction with the embodiments:
如图1-5所示,本实用新型提供了一种高精度加工用定位夹具,包括底板1,底板1的上端中间安装有调节机构2,调节机构2的上端安装有夹持机构3,底板1的上端左右两侧均对称开设有第一凹槽4,第一凹槽4的内腔滑动连接有移动座5,底板1的两侧端部均对称固定连接有刻度线6,夹持机构3的两端均对称安装有指针7。As shown in Figures 1-5, the utility model provides a positioning fixture for high-precision machining, including a base plate 1, an adjustment mechanism 2 is installed in the middle of the upper end of the base plate 1, a clamping mechanism 3 is installed on the upper end of the adjustment mechanism 2, first grooves 4 are symmetrically opened on the left and right sides of the upper end of the base plate 1, a moving seat 5 is slidably connected to the inner cavity of the first groove 4, scale lines 6 are symmetrically fixedly connected to the two side ends of the base plate 1, and pointers 7 are symmetrically installed at both ends of the clamping mechanism 3.
移动座5的上端与安装箱31的下端左右两侧固定连接,安装箱31的左右两端与指针7的底端固定连接。The upper end of the moving seat 5 is fixedly connected to the left and right sides of the lower end of the installation box 31 , and the left and right ends of the installation box 31 are fixedly connected to the bottom end of the pointer 7 .
通过调节机构2,通过带动指针7在刻度线6上指示的数值可以精准的对工件进行定位加工,进而可将工件调整到合适位置,操作简单快捷,通过夹持机构3,依靠两组的夹板37可将工件进行快速夹持,且夹持效果好,使得工件在加工时不会出移动的情况,提高了加工效率。Through the adjustment mechanism 2, by driving the pointer 7 to indicate the value on the scale line 6, the workpiece can be accurately positioned and processed, and then the workpiece can be adjusted to a suitable position. The operation is simple and quick. Through the clamping mechanism 3, the workpiece can be quickly clamped by relying on two groups of clamps 37, and the clamping effect is good, so that the workpiece will not move during processing, thereby improving the processing efficiency.
如图2-3所示,调节机构2包括第二凹槽21,底板1的上端中部开设有第二凹槽21,第二凹槽21的内腔转动连接有丝杆22,丝杆22的外表面套接有螺纹连接的螺纹座23,螺纹座23的上端固定安装有承载板24,底板1的下端中间活动安装有把手25,第二凹槽21的左右内壁均对称开设有限位槽211,螺纹座23的左右两端均对称固定安装有限位块212。As shown in Figure 2-3, the adjustment mechanism 2 includes a second groove 21. The second groove 21 is opened in the middle of the upper end of the base plate 1. The inner cavity of the second groove 21 is rotatably connected to a screw rod 22. The outer surface of the screw rod 22 is sleeved with a threaded seat 23 with a threaded connection. A bearing plate 24 is fixedly installed on the upper end of the threaded seat 23. A handle 25 is movably installed in the middle of the lower end of the base plate 1. The left and right inner walls of the second groove 21 are symmetrically opened with limit grooves 211, and the left and right ends of the threaded seat 23 are symmetrically fixed with limit blocks 212.
丝杆22的下端穿过第二凹槽21的下侧与把手25的上端固定连接。The lower end of the screw rod 22 passes through the lower side of the second groove 21 and is fixedly connected to the upper end of the handle 25 .
限位块212与限位槽211滑动连接。The limiting block 212 is slidably connected to the limiting groove 211 .
通过螺纹座23进行前后移动时,可带动限位块212在限位槽211中同步滑动,从而可对螺纹座23进行限定。When the threaded seat 23 moves forward and backward, the limiting block 212 can be driven to slide synchronously in the limiting groove 211 , thereby limiting the threaded seat 23 .
如图4所示,夹持机构3包括安装箱31,安装箱31的下端与承载板24的上端固定连接,安装箱31的内腔中间固定安装有双轴电机32,双轴电机32的两端均安装有螺杆33,两组螺杆33的外表面均套接有螺纹连接的螺纹套34,安装箱31的上端两侧均对称开设有导向槽35,螺纹套34的上端固定安装有承载杆36,承载杆36的顶端固定安装有夹板37,安装箱31的内腔底部两侧均对称开设有滑槽38,螺纹套34的下端固定安装有滑块39。As shown in Figure 4, the clamping mechanism 3 includes an installation box 31, the lower end of the installation box 31 is fixedly connected to the upper end of the bearing plate 24, a dual-axis motor 32 is fixedly installed in the middle of the inner cavity of the installation box 31, screws 33 are installed at both ends of the dual-axis motor 32, and the outer surfaces of the two groups of screws 33 are sleeved with threaded sleeves 34 with threaded connections, guide grooves 35 are symmetrically opened on both sides of the upper end of the installation box 31, a bearing rod 36 is fixedly installed on the upper end of the threaded sleeve 34, a clamping plate 37 is fixedly installed on the top of the bearing rod 36, sliding grooves 38 are symmetrically opened on both sides of the bottom of the inner cavity of the installation box 31, and a slider 39 is fixedly installed on the lower end of the threaded sleeve 34.
螺杆33远离双轴电机32的一端与安装箱31一侧的内壁转动连接,承载杆36穿过导向槽35延伸出安装箱31内腔,且承载杆36与导向槽35滑动连接。One end of the screw rod 33 away from the dual-axis motor 32 is rotatably connected to the inner wall of one side of the installation box 31 , and the bearing rod 36 extends out of the inner cavity of the installation box 31 through the guide groove 35 , and the bearing rod 36 is slidably connected to the guide groove 35 .
滑块39与滑槽38滑动连接,夹板37的内壁固定连接有弧形的橡胶防滑垫。The slide block 39 is slidably connected to the slide groove 38 , and an arc-shaped rubber anti-slip pad is fixedly connected to the inner wall of the clamping plate 37 .
通过安装箱31进行移动时,可带动移动座5在第一凹槽4中同步滑动,从而可提高安装箱31移动时的稳定性,同时两组的螺纹套34进行移动时,则会带动滑块39在滑槽38中进行滑动,从而可避免螺纹套34进行自转,而通过橡胶防滑垫可提高夹板37的夹持效果。When the installation box 31 is moved, the moving seat 5 can be driven to slide synchronously in the first groove 4, thereby improving the stability of the installation box 31 when moving. At the same time, when the two groups of threaded sleeves 34 are moved, the slider 39 will be driven to slide in the slide groove 38, thereby preventing the threaded sleeve 34 from rotating. The clamping effect of the clamping plate 37 can be improved by the rubber anti-slip pad.
下面具体说一下该高精度加工用定位夹具的工作原理。The following is a detailed description of the working principle of this high-precision machining positioning fixture.
如图1-5所示,该高精度加工用定位夹具在使用时,可将工件放置在两组夹板37之间,然后可启动双轴电机32,双轴电机32带动两组的螺杆33进行旋转,两组的螺杆33则带动两组螺纹连接的螺纹套34向中间移动,而螺纹套34则依靠承载杆36在导向槽35的导向下带动夹板37向中间移动,以便经两组夹板37将工件夹持定位于安装箱31的顶部中心位置处,而两组夹板37上连接的橡胶防滑垫则可提高夹板37的夹持效果,使其工件在加工时不易移动,从而提高了加工的效率;而当需要将工件定位到某个位置进行加工时,使用者可调整安装箱31的位置,使用者可转动把手25,带动丝杆22进行转动,转动的丝杆22则带动螺纹连接的螺纹座23进行前后移动,而移动的螺纹座23则通过承载板24带动安装箱31同步移动,而安装箱31则带动指针7进行移动,同时使用者可观察指针7在刻度线6上指示的数值,便于将工件调整到合适的位置,而在将工件定位的到合适的位置后,使用者可停止转动把手25,从而避免了工件定位不准确,定位误差过大的情况出现。As shown in Fig. 1-5, when the positioning fixture for high-precision machining is used, the workpiece can be placed between the two groups of clamping plates 37, and then the double-axis motor 32 can be started, and the double-axis motor 32 drives the two groups of screw rods 33 to rotate, and the two groups of screw rods 33 drive the two groups of threaded sleeves 34 to move toward the middle, and the threaded sleeves 34 rely on the bearing rod 36 to drive the clamping plates 37 to move toward the middle under the guidance of the guide groove 35, so that the workpiece can be clamped and positioned at the top center position of the installation box 31 through the two groups of clamping plates 37, and the rubber anti-skid pads connected to the two groups of clamping plates 37 can improve the clamping effect of the clamping plates 37, so that the workpiece is not easy to move during machining, thereby improving the machining efficiency; When the workpiece needs to be positioned at a certain position for processing, the user can adjust the position of the installation box 31. The user can turn the handle 25 to drive the screw rod 22 to rotate. The rotating screw rod 22 drives the threaded seat 23 with thread connection to move back and forth, and the moving threaded seat 23 drives the installation box 31 to move synchronously through the supporting plate 24, and the installation box 31 drives the pointer 7 to move. At the same time, the user can observe the value indicated by the pointer 7 on the scale line 6, which is convenient for adjusting the workpiece to a suitable position. After positioning the workpiece to a suitable position, the user can stop turning the handle 25, thereby avoiding inaccurate positioning of the workpiece and excessive positioning error.
上文一般性的对本实用新型做了详尽的描述,但在本实用新型基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本实用新型思想精神的修改或改进,均在本实用新型的保护范围之内。The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
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Denomination of utility model: A high-precision positioning fixture for machining Granted publication date: 20240614 Pledgee: Bank of China Limited Chongqing High tech Branch Pledgor: CHONGQING JUTAI MACHINERY Co.,Ltd. Registration number: Y2024980046833 |