CN221117378U - Chemical pretreatment system for waste grease - Google Patents

Chemical pretreatment system for waste grease Download PDF

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CN221117378U
CN221117378U CN202322937276.XU CN202322937276U CN221117378U CN 221117378 U CN221117378 U CN 221117378U CN 202322937276 U CN202322937276 U CN 202322937276U CN 221117378 U CN221117378 U CN 221117378U
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methanol
esterification reactor
separation device
separation
evaporation
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黄宽
江莉龙
曹彦宁
马永德
蔡镇平
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Fuzhou University
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Abstract

本实用新型公开了一种废弃油脂化学预处理系统,包括催化剂配置装置、第一酯化反应器、第一分离装置、第二分离装置,蒸发装置组、冷却装置和甲醇分离装置,第一酯化反应器的其中一个出口端与第一分离装置连通,第一分离装置的出口端与第二分离装置入口端连通,第二分离装置的第一出口端与其中一个蒸发装置连通,第二分离装置的第二出口端与另外一个蒸发装置连通,多个蒸发装置的出口端同时与冷却装置连通,冷却装置再与甲醇分离装置连通,甲醇分离装置的其中一个出口端与回流装置连通,回流装置与第一酯化反应器连通。本系统能够有效降低废弃油脂的酸值并脱除其中的金属、膦脂、不皂化物等杂质,操作过程中整体效率高、能耗小、生产效益较好。

The utility model discloses a waste oil chemical pretreatment system, including a catalyst configuration device, a first esterification reactor, a first separation device, a second separation device, an evaporation device group, a cooling device and a methanol separation device, one of the outlet ends of the first esterification reactor is connected to the first separation device, the outlet end of the first separation device is connected to the inlet end of the second separation device, the first outlet end of the second separation device is connected to one of the evaporation devices, the second outlet end of the second separation device is connected to another evaporation device, the outlet ends of multiple evaporation devices are simultaneously connected to the cooling device, the cooling device is further connected to the methanol separation device, one of the outlet ends of the methanol separation device is connected to the reflux device, and the reflux device is connected to the first esterification reactor. This system can effectively reduce the acid value of waste oil and remove impurities such as metals, phospholipids, and unsaponifiable matter therein, and has high overall efficiency, low energy consumption, and good production benefits during operation.

Description

一种废弃油脂化学预处理系统A waste oil chemical pretreatment system

技术领域Technical Field

本实用新型涉及可再生能源技术领域,具体涉及一种废弃油脂化学预处理系统。The utility model relates to the technical field of renewable energy, in particular to a waste oil and fat chemical pretreatment system.

背景技术Background technique

大力开发生物柴油生产项目不仅符合国家发展清洁能源的需求,同时也契合当下国家“碳达峰、碳中和”的目标。根据行业测试数据,每使用1吨生物柴油全周期可实现2.0~2.5吨的碳减排。经全球生物质能源最大消费区域—欧盟的Dutch Double Counting认证,相对于以棕榈油、大豆油、菜籽油等植物油脂为原料生产的生物柴油,以地沟油、潲水油、酸化油等废弃油脂为原料生产的生物柴油具有更高的碳减排属性,应当进行大力推广使用。废弃油脂是一种来源广泛、稳定的食用油加工业副产物,与动植物油脂、微生物油脂等相比价格较为低廉,将其作为加氢脱氧法制备二代生物柴油的原料具有十分明显的成本优势。Vigorously developing biodiesel production projects not only meets the country's needs for developing clean energy, but also fits the current national goal of "carbon peak and carbon neutrality". According to industry test data, every ton of biodiesel used in the entire cycle can achieve 2.0 to 2.5 tons of carbon emission reduction. Certified by the Dutch Double Counting of the European Union, the world's largest consumer of biomass energy, biodiesel produced from waste oils such as gutter oil, slop oil, and acidified oil has higher carbon emission reduction properties than biodiesel produced from plant oils such as palm oil, soybean oil, and rapeseed oil, and should be vigorously promoted and used. Waste oil is a widely available and stable by-product of the edible oil processing industry. Compared with animal and plant oils, microbial oils, etc., it is relatively cheap. Using it as a raw material for the preparation of second-generation biodiesel by the hydrodeoxygenation method has a very obvious cost advantage.

然而,废弃油脂脂肪酸含量高、酸值大,而加氢脱氧反应又在高温条件下进行并且会生成大量的水,这严重影响了加氢催化剂的稳定性,造成催化剂床层易粉化失活。此外,废弃油脂中还含有大量的金属、膦脂、不皂化物等杂质,它们在加氢催化剂表面的沉积亦会影响其稳定性。因此,以废弃油脂为原料来制备二代生物柴油时,装置需要频繁停车更换催化剂,无法长周期稳定运行,操作费用居高不下。在现行加氢脱氧法制备二代生物柴油技术中,通常采用常规的水法、酸洗、碱洗、吸附等物理方法来对废弃油脂进行预处理,虽然能脱除一部分的杂质,但总体效率较低,且常规的物理预处理法无法从根本上解决废弃油脂酸值大的问题。However, waste oils and fats have high fatty acid content and high acid value, and the hydrodeoxygenation reaction is carried out under high temperature conditions and will generate a large amount of water, which seriously affects the stability of the hydrogenation catalyst and causes the catalyst bed to be easily pulverized and deactivated. In addition, waste oils and fats also contain a large amount of impurities such as metals, phospholipids, and unsaponifiable matter, and their deposition on the surface of the hydrogenation catalyst will also affect its stability. Therefore, when waste oils and fats are used as raw materials to prepare second-generation biodiesel, the device needs to be frequently stopped to replace the catalyst, and it cannot operate stably for a long period of time, and the operating costs remain high. In the current technology for preparing second-generation biodiesel by hydrodeoxygenation, conventional water methods, acid washing, alkali washing, adsorption and other physical methods are usually used to pre-treat waste oils and fats. Although some impurities can be removed, the overall efficiency is low, and conventional physical pretreatment methods cannot fundamentally solve the problem of high acid value of waste oils and fats.

实用新型内容Utility Model Content

针对现有技术中采用的常规水法、酸洗、碱洗、吸附等物理方法对废弃油脂进行预处理杂质脱除效率较低且无法有效降低废弃油脂酸值的问题,本实用新型提供了一种能够有效降低废弃油脂酸值并脱除其中杂质的化学预处理系统,采用该系统原料油损耗率较低且操作过程费用不高,系统操作过程中整体能量消耗较少且物质循环利用率高。In view of the problem that the conventional physical methods such as water method, acid washing, alkali washing, adsorption, etc. used in the prior art for pre-treating waste oil and grease have low impurity removal efficiency and cannot effectively reduce the acid value of the waste oil and grease, the utility model provides a chemical pretreatment system that can effectively reduce the acid value of the waste oil and grease and remove impurities therein. The system has a low raw oil loss rate and low operating cost. The overall energy consumption during the system operation is low and the material recycling rate is high.

本实用新型采用如下技术方案:The utility model adopts the following technical solutions:

一种废弃油脂化学预处理系统,包括催化剂配置装置、第一酯化反应器、第一分离装置、第二分离装置、蒸发装置组、冷却装置、甲醇分离装置、回流装置和原料油供应装置,所述催化剂配置装置与所述第一酯化反应器的一个进口端连通,用于向所述第一酯化反应器中引入用于原料油反应的催化剂,所述原料油供应装置与所述第一酯化反应器的另一个进口端连通,用于向所述第一酯化反应器提供原料油废弃油脂,所述第一酯化反应器的其中一个出口端与所述第一分离装置连通,所述第一分离装置用于将从所述第一酯化反应器中排出的产物中的固体进行分离;所述第一分离装置的出口端与所述第二分离装置入口端连通,所述第二分离装置用于进一步分离从所述第一酯化反应器中排出的产物中的油水两相;所述蒸发装置组包括第一蒸发装置和第二蒸发装置,所述第二分离装置的第一出口端与第一蒸发装置连通,所述第二分离装置的第二出口端与第二蒸发装置连通,所述蒸发装置组用于将经过所述第二分离装置分离后的油水两相进行蒸发;所述蒸发装置组的出口端同时与所述冷却装置连通,所述冷却装置的出口再与所述甲醇分离装置连通,所述甲醇分离装置的出口端与所述回流装置连通,所述甲醇分离装置用于对甲醇和水进行精馏分离,所述回流装置与所述第一酯化反应器连通,经过所述甲醇分离装置精馏分离后的甲醇通过所述回流装置导入所述第一酯化反应器中。A waste oil and fat chemical pretreatment system, comprising a catalyst configuration device, a first esterification reactor, a first separation device, a second separation device, an evaporation device group, a cooling device, a methanol separation device, a reflux device and a raw oil supply device, wherein the catalyst configuration device is connected to an inlet end of the first esterification reactor and is used to introduce a catalyst for raw oil reaction into the first esterification reactor, the raw oil supply device is connected to another inlet end of the first esterification reactor and is used to provide raw oil and waste oil to the first esterification reactor, one of the outlet ends of the first esterification reactor is connected to the first separation device, and the first separation device is used to separate solids from the product discharged from the first esterification reactor; the outlet end of the first separation device is connected to the inlet end of the second separation device, and the second separation device The device is used to further separate the oil-water two phases in the product discharged from the first esterification reactor; the evaporation device group includes a first evaporation device and a second evaporation device, the first outlet end of the second separation device is connected to the first evaporation device, and the second outlet end of the second separation device is connected to the second evaporation device, and the evaporation device group is used to evaporate the oil-water two phases separated by the second separation device; the outlet end of the evaporation device group is also connected to the cooling device, and the outlet of the cooling device is further connected to the methanol separation device, and the outlet end of the methanol separation device is connected to the reflux device, the methanol separation device is used to distill and separate methanol and water, and the reflux device is connected to the first esterification reactor, and the methanol after distillation and separation by the methanol separation device is introduced into the first esterification reactor through the reflux device.

所述催化剂配置装置的进口与外接甲醇供应装置以及离子液体催化剂供应装置连通,所述外接甲醇供应装置向所述催化剂配置装置提供甲醇,所述离子液体催化剂供应装置向所述催化剂配置装置提供离子液体催化剂;The inlet of the catalyst configuration device is connected to an external methanol supply device and an ionic liquid catalyst supply device, the external methanol supply device provides methanol to the catalyst configuration device, and the ionic liquid catalyst supply device provides ionic liquid catalyst to the catalyst configuration device;

优选地,所述催化剂配置装置中设置有搅拌装置,所述搅拌装置用于将离子液体和甲醇液体进行搅拌。Preferably, the catalyst configuration device is provided with a stirring device, and the stirring device is used to stir the ionic liquid and the methanol liquid.

所述催化剂配置装置的出口端与混合装置进口连通,所述混合装置出口与所述第一酯化反应器进口端连通,所述混合装置与所述催化剂配置装置之间设置有传输泵。The outlet end of the catalyst configuration device is communicated with the inlet end of the mixing device, the outlet of the mixing device is communicated with the inlet end of the first esterification reactor, and a transmission pump is arranged between the mixing device and the catalyst configuration device.

所述催化剂配置装置与所述蒸发装置组中至少一个蒸发装置通过管道连通,位于所述催化剂配置装置和相连通的蒸发装置之间的管道上设置有阀门。The catalyst configuration device is connected to at least one evaporation device in the evaporation device group through a pipeline, and a valve is arranged on the pipeline between the catalyst configuration device and the connected evaporation device.

所述系统还包括第二酯化反应器,所述第一酯化反应器的另出口端与所述第二反应器的入口端连通,所述第二酯化反应器的出口端与所述第一酯化反应器连通,所述第二酯化反应器用于将经过所述第一酯化反应器反应后未反应的原料油、甲醇进行进一步反应。The system also includes a second esterification reactor, the other outlet end of the first esterification reactor is connected to the inlet end of the second reactor, the outlet end of the second esterification reactor is connected to the first esterification reactor, and the second esterification reactor is used to further react the unreacted crude oil and methanol after the reaction in the first esterification reactor.

所述蒸发装置组包括并联设置的第一蒸发装置和第二蒸发装置,所述第一蒸发装置用于将所述第二分离装置分离得到的油相产品进行分离,所述第二蒸发装置用于将所述第二分离装置分离得到的水相产品进行分离。The evaporation device group includes a first evaporation device and a second evaporation device arranged in parallel, the first evaporation device is used to separate the oil phase product separated by the second separation device, and the second evaporation device is used to separate the water phase product separated by the second separation device.

所述第一蒸发装置包括串联设置的第一蒸发器和第一气液分离器,所述第一蒸发器用于将油相产品进行加热升温,经过升温后的油相产品通入相连通的所述第一气液分离器进行进一步的气液分离;The first evaporation device comprises a first evaporator and a first gas-liquid separator arranged in series, the first evaporator is used to heat the oil phase product, and the heated oil phase product is passed into the first gas-liquid separator connected thereto for further gas-liquid separation;

所述第二蒸发装置包括串联设置的第二蒸发器和第二气液分离器,所述第二蒸发器用于将水相产品进行加热升温,经过升温后的水相产品进入相连通的第二气液分离器进行进一步的气液分离。The second evaporation device includes a second evaporator and a second gas-liquid separator arranged in series. The second evaporator is used to heat the water phase product. The heated water phase product enters the connected second gas-liquid separator for further gas-liquid separation.

所述第一气液分离装置和所述第二气液分离装置并联设置,所述第一气液分离装置和所述第二气液分离装置同时与所述冷却装置连通,经过所述第一气液分离装置排出的甲醇、水和经过所述第二气液分离装置排出的甲醇、水均进入所述冷却装置。The first gas-liquid separation device and the second gas-liquid separation device are arranged in parallel, and the first gas-liquid separation device and the second gas-liquid separation device are connected to the cooling device at the same time, and the methanol and water discharged through the first gas-liquid separation device and the methanol and water discharged through the second gas-liquid separation device all enter the cooling device.

优选地,所述第一酯化反应器和所述第二酯化反应器均为搅拌釜式反应器;Preferably, both the first esterification reactor and the second esterification reactor are stirred tank reactors;

优选地,所述第一分离装置为过滤器,所述第二分离装置为层析器。Preferably, the first separation device is a filter, and the second separation device is a chromatograph.

本实用新型技术方案,具有如下优点:The technical solution of the utility model has the following advantages:

本实用新型提供的废弃油脂化学预处理系统,通过先使用甲醇和离子液体制备催化剂溶液,并且用经过反应循环后的甲醇与需要处理的原料油混合,在催化剂的作用下,甲醇和原料油发生酯化反应,生成脂肪酸甲酯和水,从而达到降低原料油酸值并脱除其中金属、膦脂、不皂化物等杂质的目的,并且原料油损耗率较低且操作过程费用不高,系统操作过程中整体能量消耗较少。The waste oil and fat chemical pretreatment system provided by the utility model uses methanol and ionic liquid to prepare a catalyst solution, and mixes the methanol after a reaction cycle with the raw oil to be treated. Under the action of the catalyst, the methanol and the raw oil undergo an esterification reaction to generate fatty acid methyl esters and water, thereby achieving the purpose of reducing the acid value of the raw oil and removing impurities such as metals, phospholipids, and unsaponifiable matter therein, and the raw oil loss rate is low, the operating process cost is not high, and the overall energy consumption during the system operation process is less.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本实用新型具体实施方式,下面将对具体实施方式中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present utility model, the drawings required for use in the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本实用新型废弃油脂化学预处理系统整体结构示意图(一);FIG1 is a schematic diagram of the overall structure of the waste oil chemical pretreatment system of the utility model (I);

图2为本实用新型废弃油脂化学预处理系统整体结构示意图(二)。FIG. 2 is a schematic diagram of the overall structure of the waste oil and fat chemical pretreatment system of the present invention (II).

图中标识如下:The following are marked in the figure:

1-催化剂配置装置;2-酯化反应器,21-第一酯化反应器,22-第二酯化反应器;3-第一分离装置;4-第二分离装置,41-第一出口端,42-第二出口端;5-蒸发装置组,51-第一蒸发装置,511-第一蒸发器,512-第一气液分离器,52-第二蒸发装置,521-第二蒸发器,522-第二气液分离装置;6-冷却装置;7-甲醇分离装置;8-回流装置;9-甲醇进料泵;10-混合装置;20-原料油供应装置。1-catalyst configuration device; 2-esterification reactor, 21-first esterification reactor, 22-second esterification reactor; 3-first separation device; 4-second separation device, 41-first outlet end, 42-second outlet end; 5-evaporation device group, 51-first evaporation device, 511-first evaporator, 512-first gas-liquid separator, 52-second evaporation device, 521-second evaporator, 522-second gas-liquid separation device; 6-cooling device; 7-methanol separation device; 8-reflux device; 9-methanol feed pump; 10-mixing device; 20-raw oil supply device.

具体实施方式Detailed ways

下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

如图1-图2所示,本实用新型提供了一种废弃油脂化学预处理系统,包括催化剂配置装置1、第一酯化反应器21、第一分离装置3、第二分离装置4、蒸发装置组5、冷却装置6、甲醇分离装置7、回流装置8和原料油供应装置20,催化剂配置装置1与第一酯化反应器21的一个进口端连通,用于向第一酯化反应器21中引入用于原料油反应的催化剂,原料油供应装置20与第一酯化反应器21的另一个进口端连通,用于向第一酯化反应器21提供原料油废弃油脂,第一酯化反应器21的其中一个出口端与第一分离装置3连通,第一分离装置3用于将从第一酯化反应器21中排出的产物中的固体进行分离。第一分离装置3的出口端与第二分离装置4入口端连通,第二分离装置4用于进一步分离从第一酯化反应器3中排出的产物中的油水两相。蒸发装置组5包括第一蒸发装置51和第二蒸发装置52,第二分离装置4的第一出口端41与第一蒸发装置51连通,第二分离装置4的第二出口端42与第二蒸发装置52连通,蒸发装置组5用于将经过第二分离装置4分离后的油水两相进行蒸发,以获得甲醇、水。蒸发装置组5的出口端同时与冷却装置6连通,冷却装置6的出口再与甲醇分离装置7连通,甲醇分离装置7的出口端与回流装置8连通,冷却装置6用于将经过蒸发装置组5蒸发得到的甲醇、水进行冷却,甲醇分离装置7用于对甲醇和水进行精馏分离,回流装置8与第一酯化反应器21连通,经过甲醇分离装置7精馏分离后的甲醇通过回流装置8导入第一酯化反应器21中。As shown in Figures 1 and 2, the utility model provides a waste oil chemical pretreatment system, including a catalyst configuration device 1, a first esterification reactor 21, a first separation device 3, a second separation device 4, an evaporation device group 5, a cooling device 6, a methanol separation device 7, a reflux device 8 and a raw oil supply device 20, wherein the catalyst configuration device 1 is connected to an inlet end of the first esterification reactor 21, and is used to introduce a catalyst for raw oil reaction into the first esterification reactor 21, and the raw oil supply device 20 is connected to the other inlet end of the first esterification reactor 21, and is used to provide raw oil and waste oil to the first esterification reactor 21, and one of the outlet ends of the first esterification reactor 21 is connected to the first separation device 3, and the first separation device 3 is used to separate the solids in the product discharged from the first esterification reactor 21. The outlet end of the first separation device 3 is connected to the inlet end of the second separation device 4, and the second separation device 4 is used to further separate the oil-water two phases in the product discharged from the first esterification reactor 3. The evaporation device group 5 includes a first evaporation device 51 and a second evaporation device 52. The first outlet end 41 of the second separation device 4 is connected to the first evaporation device 51, and the second outlet end 42 of the second separation device 4 is connected to the second evaporation device 52. The evaporation device group 5 is used to evaporate the oil-water two-phase separated by the second separation device 4 to obtain methanol and water. The outlet end of the evaporation device group 5 is also connected to the cooling device 6, and the outlet of the cooling device 6 is further connected to the methanol separation device 7. The outlet end of the methanol separation device 7 is connected to the reflux device 8. The cooling device 6 is used to cool the methanol and water evaporated by the evaporation device group 5. The methanol separation device 7 is used to distill and separate methanol and water. The reflux device 8 is connected to the first esterification reactor 21. The methanol after distillation and separation by the methanol separation device 7 is introduced into the first esterification reactor 21 through the reflux device 8.

进一步地,催化剂配置装置1的进口与外接甲醇供应装置以及离子液体催化剂供应装置连通,外接甲醇供应装置向催化剂配置装置1中提供纯度大于99%的甲醇,离子液体催化剂供应装置向催化剂配置装置1提供纯度大于99%的离子液体催化剂,外接甲醇供应装置和催化剂配置装置1之间通过管道连接,外接甲醇供应装置和催化剂配置装置1之间的管道上设置有阀门,通过控制阀门来调整外接甲醇供应装置向催化剂配置装置1中导入甲醇液体的流量,以提高催化剂制备的灵活性从而适应不同情况下的废弃油脂预处理要求;离子液体催化剂供应装置向催化剂配置装置1中导入离子液体催化剂,离子液体催化剂供应装置固定在催化剂配置装置1的正上方,以用于向催化剂配置装置1中及时补充离子液体催化剂,确保催化剂溶液的充足制备。为了更好的利用系统反应过程中所剩余的离子液体催化剂,从而减废弃油脂化学预处理过程中离子液体催化剂的消耗量,催化剂配置装置1与蒸发装置组5中至少一个蒸发装置连通,催化剂配置装置1与相连通的蒸发装置之间通过管道连通,位于催化剂配置装置1和相连通的蒸发装置之间的管道上设置有阀门,通过控制阀门来调整从相应的蒸发装置中导入催化剂配置装置1中的离子液体催化剂的流量,从而提高整个系统的生产灵活性;经过蒸发装置蒸发剩余的,且经过循环回收使用后的离子液体催化剂从蒸发装置中排出并且导入催化剂配置装置1中,以进行催化剂的配置,通过部分使用经过循环回收后的离子液体来配置催化剂,从而减少催化剂制备过程中离子液体的消耗,减少了制备成本,同时也提高了系统的材料利用率。催化剂配置装置1中设置有搅拌装置,搅拌装置用于将离子液体和甲醇液体进行搅拌,以促进甲醇和离子液体的溶解和混合。离子液体催化剂为布朗斯特酸质子型离子液体。Furthermore, the inlet of the catalyst configuration device 1 is connected with an external methanol supply device and an ionic liquid catalyst supply device, the external methanol supply device provides methanol with a purity greater than 99% to the catalyst configuration device 1, and the ionic liquid catalyst supply device provides an ionic liquid catalyst with a purity greater than 99% to the catalyst configuration device 1. The external methanol supply device and the catalyst configuration device 1 are connected by a pipeline, and a valve is provided on the pipeline between the external methanol supply device and the catalyst configuration device 1. The flow rate of the methanol liquid introduced into the catalyst configuration device 1 by the external methanol supply device is adjusted by controlling the valve to improve the flexibility of catalyst preparation and adapt to the waste oil pretreatment requirements under different circumstances; the ionic liquid catalyst supply device introduces the ionic liquid catalyst into the catalyst configuration device 1, and the ionic liquid catalyst supply device is fixed directly above the catalyst configuration device 1 to be used to timely replenish the ionic liquid catalyst into the catalyst configuration device 1 to ensure sufficient preparation of the catalyst solution. In order to better utilize the remaining ionic liquid catalyst in the system reaction process, thereby reducing the consumption of ionic liquid catalyst in the waste oil chemical pretreatment process, the catalyst configuration device 1 is connected to at least one evaporation device in the evaporation device group 5, and the catalyst configuration device 1 is connected to the connected evaporation device through a pipeline. A valve is provided on the pipeline between the catalyst configuration device 1 and the connected evaporation device, and the flow rate of the ionic liquid catalyst introduced into the catalyst configuration device 1 from the corresponding evaporation device is adjusted by controlling the valve, thereby improving the production flexibility of the entire system; the ionic liquid catalyst remaining after evaporation of the evaporation device and recycled and used is discharged from the evaporation device and introduced into the catalyst configuration device 1 to configure the catalyst, and the catalyst is configured by partially using the recycled ionic liquid to reduce the consumption of ionic liquid in the catalyst preparation process, reduce the preparation cost, and also improve the material utilization rate of the system. A stirring device is provided in the catalyst configuration device 1, and the stirring device is used to stir the ionic liquid and the methanol liquid to promote the dissolution and mixing of the methanol and the ionic liquid. The ionic liquid catalyst is a Bronsted acid proton type ionic liquid.

催化剂配置装置1的出口端通过管道与混合装置10连通,混合装置10再与第一酯化反应器21的入口连通。具体地,催化剂配置装置1的出口端设置有传输泵,传输泵用于将制备后的催化剂溶液从催化剂配置装置1中导入混合装置10中进行充分混合,使得催化剂溶液后续进入第一酯化反应器21中能够快速参与甲醇和原料油的反应,提高酯化反应的反应效率,减少整体的反应时间。为了使得催化剂溶液能够更有效的起到催化作用,经过制备后的催化剂溶液在混合装置10中静置5~10分钟后再导入第一酯化反应器21中。The outlet of the catalyst configuration device 1 is connected to the mixing device 10 through a pipeline, and the mixing device 10 is connected to the inlet of the first esterification reactor 21. Specifically, a transmission pump is provided at the outlet of the catalyst configuration device 1, and the transmission pump is used to introduce the prepared catalyst solution from the catalyst configuration device 1 into the mixing device 10 for sufficient mixing, so that the catalyst solution can quickly participate in the reaction of methanol and crude oil when it enters the first esterification reactor 21, improve the reaction efficiency of the esterification reaction, and reduce the overall reaction time. In order to make the catalyst solution more effective in catalysis, the prepared catalyst solution is allowed to stand in the mixing device 10 for 5 to 10 minutes before being introduced into the first esterification reactor 21.

第一酯化反应器21还与外接原料油供应装置连通。为了更进一步的利用系统中经过反应后的物料,第一酯化反应器21可直接与甲醇分离装置7连通,经过甲醇分离装置7分离后的甲醇导入第一酯化反应器21中,以用于继续与原料油进行酯化反应,生成脂肪酸甲酯和水;生成的脂肪酸甲酯和水从第一酯化反应器21中排出并导入第一分离装置3进行后续分离。The first esterification reactor 21 is also connected to an external crude oil supply device. In order to further utilize the reacted materials in the system, the first esterification reactor 21 can be directly connected to the methanol separation device 7. The methanol separated by the methanol separation device 7 is introduced into the first esterification reactor 21 to continue the esterification reaction with the crude oil to generate fatty acid methyl ester and water; the generated fatty acid methyl ester and water are discharged from the first esterification reactor 21 and introduced into the first separation device 3 for subsequent separation.

为了更好的将原料油进行反应,提高整个系统的反应效率,系统还包括第二酯化反应器22,第一酯化反应器21的出口端与第二酯化反应器22的入口端连通,第二酯化反应器22用于将经过第一酯化反应器21反应后未反应的原料油、甲醇进行进一步反应,进一步促进原料油和甲醇发生酯化反应生成脂肪酸甲酯和水。第一酯化反应器21和第二酯化反应器22均为搅拌釜式反应器,第一酯化反应器21和第二酯化反应器22的内部均有盘旋设置的加热管,第一酯化反应器21和第二酯化反应器22的外部均有循环换热器,其中位于第一酯化反应器21内部和第二酯化反应器22内部的加热管中流通有蒸汽凝液,通过蒸汽凝液来对原料油的甲醇进行加热,以促进原料油的甲醇的酯化反应;循环换热器还与冷却水管道连通,通过将在冷却水管道中导入冷水,从而实现对第一酯化反应器21和第二酯化反应器22外壁的温度的调整控制。为了更有效的控制第一酯化反应器21和第二酯化反应器22内部的压力,第一酯化反应器21和第二酯化反应器22分别对应的与氮气管道连通,通过向第一酯化反应器21和第二酯化反应器22中引入氮气,来调整第一酯化反应器21和第二酯化反应器22内部的压力。In order to better react the crude oil and improve the reaction efficiency of the whole system, the system further includes a second esterification reactor 22, the outlet end of the first esterification reactor 21 is connected to the inlet end of the second esterification reactor 22, and the second esterification reactor 22 is used to further react the unreacted crude oil and methanol after the reaction in the first esterification reactor 21, and further promote the esterification reaction of the crude oil and methanol to generate fatty acid methyl esters and water. The first esterification reactor 21 and the second esterification reactor 22 are both stirred tank reactors, and the first esterification reactor 21 and the second esterification reactor 22 are both provided with spirally arranged heating pipes, and the first esterification reactor 21 and the second esterification reactor 22 are both provided with circulating heat exchangers outside, wherein steam condensate flows in the heating pipes located inside the first esterification reactor 21 and the second esterification reactor 22, and the methanol of the crude oil is heated by the steam condensate to promote the esterification reaction of the methanol of the crude oil; the circulating heat exchanger is also connected to the cooling water pipeline, and by introducing cold water into the cooling water pipeline, the temperature of the outer wall of the first esterification reactor 21 and the second esterification reactor 22 is adjusted and controlled. In order to more effectively control the pressure inside the first esterification reactor 21 and the second esterification reactor 22, the first esterification reactor 21 and the second esterification reactor 22 are respectively connected to nitrogen pipelines, and the pressure inside the first esterification reactor 21 and the second esterification reactor 22 is adjusted by introducing nitrogen into the first esterification reactor 21 and the second esterification reactor 22.

经过第一酯化反应器21和第二酯化反应器22反应后生成的产物分别从第一酯化反应器21的出口端和第二酯化反应器22的出口端导出并导入第一分离装置3中进行初步的分离。第一分离装置3为过滤器,第一分离装置3能够初步将经过第一酯化反应器21和第二酯化反应器22反应后的产物当中的固体杂质去除;第一分离装置3的出口端与废渣处理储存罐连通,经过过滤后的固体杂质从第一分离装置3排出并且导入废渣处理储存罐中进行集中收集;第一分离装置优选为板框压滤机。The products generated after the reaction in the first esterification reactor 21 and the second esterification reactor 22 are respectively discharged from the outlet of the first esterification reactor 21 and the outlet of the second esterification reactor 22 and introduced into the first separation device 3 for preliminary separation. The first separation device 3 is a filter, which can preliminarily remove solid impurities in the products after the reaction in the first esterification reactor 21 and the second esterification reactor 22; the outlet of the first separation device 3 is connected to the waste residue treatment storage tank, and the filtered solid impurities are discharged from the first separation device 3 and introduced into the waste residue treatment storage tank for centralized collection; the first separation device is preferably a plate and frame filter press.

经过第一分离装置3分离后的产物进入第二分离装置4中,第二分离装置4为层析器,第二分离装置4的两个出口端分别对应的与两个蒸发装置连通。第二分离装置4用于将经过第一分离装置3过滤后的产物进行油水两相分离,分别得到油相产品和水相产品,其中油相产品主要为脂肪酸甲酯、甲醇、水以及部分未反应完成的原料油,水相产品主要为甲醇、离子液体和反应生成的水。蒸发装置组5包括第一蒸发装置51和第二蒸发装置52,第一蒸发装置51和第二蒸发装置52彼此并联设置,第一蒸发装置51用于将第二分离装置4分离得到的油相产品进行分离。第一蒸发装置51包括互相连通的第一蒸发器511和第一气液分离器512,第一蒸发器511用于将油相产品进行加热升温,经过升温后的油相产品通入相连通的第一气液分离器512进行进一步的气液分离,第一气液分离器512用于将经过加热后的油相产品进行气体和液体之间的分离。具体地,利用水、甲醇和脂肪酸甲酯的沸点差,对油相产品进行加热,以将甲醇、水从油相产品中分离;从油相产品中分离甲醇、水后剩余的含有脂肪酸甲酯和未反应的原料油的粗产品从第一气液分离器512中排出并且导入储存装置中,以用于后续反应的应用。第一蒸发装置51与蒸汽加热管道连通,蒸汽加热管道还与第一酯化反应器21连通,通过将具有较高温度的蒸汽通入蒸汽加热管道中,随着蒸汽的流动将热量转移给位于第一蒸发装置51中的油相产品,以促进油相产品的升温加热;通过采用蒸汽对油相产品进行加热,经过加热后冷却的蒸汽随后通入第一酯化反应器21当中,以用于控制第一酯化反应器21中的反应温度。The product separated by the first separation device 3 enters the second separation device 4, which is a chromatograph, and the two outlet ends of the second separation device 4 are respectively connected to the two evaporation devices. The second separation device 4 is used to separate the product filtered by the first separation device 3 into oil-water two-phases, and obtain oil phase products and water phase products respectively, wherein the oil phase product is mainly fatty acid methyl ester, methanol, water and part of the unreacted raw oil, and the water phase product is mainly methanol, ionic liquid and water generated by the reaction. The evaporation device group 5 includes a first evaporation device 51 and a second evaporation device 52, the first evaporation device 51 and the second evaporation device 52 are arranged in parallel with each other, and the first evaporation device 51 is used to separate the oil phase product separated by the second separation device 4. The first evaporation device 51 includes a first evaporator 511 and a first gas-liquid separator 512 that are interconnected, the first evaporator 511 is used to heat the oil phase product, and the oil phase product after heating is passed into the first gas-liquid separator 512 that is connected to each other for further gas-liquid separation, and the first gas-liquid separator 512 is used to separate the heated oil phase product between gas and liquid. Specifically, the oil phase product is heated by utilizing the boiling point difference of water, methanol and fatty acid methyl ester to separate methanol and water from the oil phase product; the crude product containing fatty acid methyl ester and unreacted raw material oil remaining after separating methanol and water from the oil phase product is discharged from the first gas-liquid separator 512 and introduced into a storage device for subsequent reaction. The first evaporation device 51 is connected to the steam heating pipeline, which is also connected to the first esterification reactor 21. By passing steam with a higher temperature into the steam heating pipeline, heat is transferred to the oil phase product in the first evaporation device 51 as the steam flows, so as to promote the heating of the oil phase product; by using steam to heat the oil phase product, the steam that is cooled after heating is then passed into the first esterification reactor 21 to control the reaction temperature in the first esterification reactor 21.

同样地,第二蒸发装置52用于将第二分离装置4分离得到的水相产品进行分离,第二蒸发装置52包括互相连通的第二蒸发器521和第二气液分离器522,第二蒸发器521用于将水相产品进行加热升温,经过升温后的水相产品进入相连通的第二气液分离器522进行进一步的气液分离,第二气液分离器522用于将经过加热后的水相产品进行气体和液体之间的分离。具体地,利用离子液体和甲醇、水之间的沸点差,通过闪蒸的方式将离子液体、甲醇和水进行分离,通过蒸发得到甲醇、水,从而将甲醇、水与离子液体进行分离;经过分离后的甲醇、水排出第二蒸发装置52以用于后续的进一步分离。为了重复利用经过分离的离子液体催化剂,减少废弃油脂化学预处理系统的催化剂消耗,降低预处理成本,第二气液分离装置522与催化剂制备装置1连通,经过分离后的离子液体催化剂从第二气液分离装置522排出后,能够通入催化剂制备装置1中,以进行催化剂溶液的制备,减少系统的成本。经过分离后的离子液体催化剂当中,存在部分失活的离子液体,为了减少失活的离子液体催化剂对后续反应影响,第二气液分离装置522上还设置有分离装置,分离装置用于分离失活的离子液体催化剂和可回收重复使用的离子液体,并将失活的离子液体排出第二气液分离装置522并进行回收收集。Similarly, the second evaporation device 52 is used to separate the water phase product separated by the second separation device 4. The second evaporation device 52 includes a second evaporator 521 and a second gas-liquid separator 522 which are interconnected. The second evaporator 521 is used to heat the water phase product. The heated water phase product enters the interconnected second gas-liquid separator 522 for further gas-liquid separation. The second gas-liquid separator 522 is used to separate the heated water phase product between gas and liquid. Specifically, the boiling point difference between the ionic liquid and methanol and water is used to separate the ionic liquid, methanol and water by flash evaporation, and methanol and water are obtained by evaporation, thereby separating methanol and water from the ionic liquid; the separated methanol and water are discharged from the second evaporation device 52 for subsequent further separation. In order to reuse the separated ionic liquid catalyst, reduce the catalyst consumption of the waste oil chemical pretreatment system, and reduce the pretreatment cost, the second gas-liquid separation device 522 is connected to the catalyst preparation device 1. After the separated ionic liquid catalyst is discharged from the second gas-liquid separation device 522, it can be passed into the catalyst preparation device 1 to prepare the catalyst solution, thereby reducing the cost of the system. There is a part of the deactivated ionic liquid in the separated ionic liquid catalyst. In order to reduce the influence of the deactivated ionic liquid catalyst on the subsequent reaction, a separation device is also provided on the second gas-liquid separation device 522. The separation device is used to separate the deactivated ionic liquid catalyst and the recyclable and reusable ionic liquid, and discharge the deactivated ionic liquid from the second gas-liquid separation device 522 for recycling and collection.

第二蒸发装置52与蒸汽加热管道连通,蒸汽加热管道还与第一酯化反应器21连通,通过将具有较高温度的蒸汽通入蒸汽加热管道中,随着蒸汽的流动将热量转移给位于第二蒸发装置52中的水相产品,以促进水性相产品的升温加热。通过采用蒸汽对水相产品进行加热,经过加热后的冷却后的蒸汽随后通入第一酯化反应器21当中,以用于控制第一酯化反应器21中的反应压力。The second evaporation device 52 is connected to the steam heating pipeline, which is also connected to the first esterification reactor 21. By passing steam with a higher temperature into the steam heating pipeline, heat is transferred to the water phase product in the second evaporation device 52 as the steam flows, so as to promote the heating of the water phase product. The water phase product is heated by steam, and the heated and cooled steam is then passed into the first esterification reactor 21 to control the reaction pressure in the first esterification reactor 21.

第一气液分离装置512和第二气液分离装置522彼此互相并联设置,第一气液分离装置512和第二气液分离装置522同时与冷却装置6连通,经过第一气液分离装置512排出的甲醇、水和经过第二气液分离装置522排出的甲醇、水均进入冷却装置6中,冷却装置6能够将从第一气液分离装置512和第二气液分离装置522导入的甲醇、水进一步冷却。冷却装置为甲醇冷凝器。The first gas-liquid separation device 512 and the second gas-liquid separation device 522 are arranged in parallel with each other, and the first gas-liquid separation device 512 and the second gas-liquid separation device 522 are simultaneously connected to the cooling device 6. The methanol and water discharged from the first gas-liquid separation device 512 and the methanol and water discharged from the second gas-liquid separation device 522 all enter the cooling device 6, and the cooling device 6 can further cool the methanol and water introduced from the first gas-liquid separation device 512 and the second gas-liquid separation device 522. The cooling device is a methanol condenser.

冷却装置6的出口端与甲醇分离装置7的入口端连通,经过冷却装置6冷却后的甲醇、水进入甲醇分离装置7当中,冷却装置6和甲醇分离装置7之间通过管道连通,连接冷却装置6和甲醇分离装置7之间的管道上设置有甲醇进料泵9,甲醇进料泵9能够提高管道中的压力,使得甲醇、水能够更快的进入甲醇分离装置7当中。甲醇分离装置7能够对经过冷却的甲醇、水进行精馏分离,并且得到纯度大于99%的甲醇。为了更好的促进对原料油的反应,并且提高系统的回收利用率,甲醇分离装置7的出口与回流装置8连通,经过分离后的纯度大于99%的甲醇通入回流装置8中,回流装置8与第一酯化反应器21连通,回流装置8能够将纯度大于99%的甲醇重新导入第一酯化反应器21中,用于与原料油继续进行反应并且生成脂肪酸甲酯和水,从而达到对甲醇的重复利用的效果。经过精馏后的废水从甲醇分离装置7底部排出并且导入废水储存装置中。The outlet of the cooling device 6 is connected to the inlet of the methanol separation device 7. The methanol and water cooled by the cooling device 6 enter the methanol separation device 7. The cooling device 6 and the methanol separation device 7 are connected by a pipeline. A methanol feed pump 9 is provided on the pipeline connecting the cooling device 6 and the methanol separation device 7. The methanol feed pump 9 can increase the pressure in the pipeline so that the methanol and water can enter the methanol separation device 7 faster. The methanol separation device 7 can perform rectification and separation on the cooled methanol and water, and obtain methanol with a purity greater than 99%. In order to better promote the reaction of the crude oil and improve the recycling rate of the system, the outlet of the methanol separation device 7 is connected to the reflux device 8. The methanol with a purity greater than 99% after separation is passed into the reflux device 8. The reflux device 8 is connected to the first esterification reactor 21. The reflux device 8 can re-introduce the methanol with a purity greater than 99% into the first esterification reactor 21 for continuing to react with the crude oil and generating fatty acid methyl esters and water, thereby achieving the effect of reusing methanol. The waste water after rectification is discharged from the bottom of the methanol separation device 7 and introduced into the waste water storage device.

具体使用时,先将甲醇和离子液体催化剂同时导入催化剂配置装置1中。为了系统对原料的消耗量,将第二气液分离装置522中分离后的离子液体催化剂同步导入催化剂配置装置1中,通过催化剂配置装置1将甲醇和离子液体催化剂混合并搅拌均匀,形成催化剂溶液。催化剂溶液从催化剂配置装置1中排出后进入混合装置10中并且在混合装置10中静置6~8分钟,随后导入第一酯化反应器21中,此时将原料油和甲醇同时导入第一酯化反应器21中进行酯化反应。为了有效利用系统中的物料,减少对外部原料的消耗,从而减低操作成本,将甲醇分离装置7中经过精馏分离的甲醇导入第一酯化反应器21中;同时调整第一酯化反应器21中的反应温度和反应压力,在离子液体催化剂的作用下,甲醇和原料油发生酯化反应,生成脂肪酸甲酯和水;未反应完全的甲醇和原料油通过第一酯化反应器21导入第二酯化反应器22中,调整第二酯化反应器22的反应温度和反应压力,使得甲醇和原料油进一步发生酯化反应。When used specifically, methanol and the ionic liquid catalyst are first introduced into the catalyst configuration device 1 at the same time. In order to reduce the consumption of raw materials by the system, the ionic liquid catalyst separated in the second gas-liquid separation device 522 is simultaneously introduced into the catalyst configuration device 1, and the methanol and the ionic liquid catalyst are mixed and stirred evenly by the catalyst configuration device 1 to form a catalyst solution. After the catalyst solution is discharged from the catalyst configuration device 1, it enters the mixing device 10 and stands in the mixing device 10 for 6 to 8 minutes, and then is introduced into the first esterification reactor 21. At this time, the raw oil and methanol are simultaneously introduced into the first esterification reactor 21 for esterification reaction. In order to effectively utilize the materials in the system and reduce the consumption of external raw materials, thereby reducing operating costs, the methanol separated by distillation in the methanol separation device 7 is introduced into the first esterification reactor 21; at the same time, the reaction temperature and reaction pressure in the first esterification reactor 21 are adjusted, and under the action of the ionic liquid catalyst, the methanol and the raw oil undergo an esterification reaction to generate fatty acid methyl esters and water; the methanol and raw oil that have not reacted completely are introduced into the second esterification reactor 22 through the first esterification reactor 21, and the reaction temperature and reaction pressure of the second esterification reactor 22 are adjusted so that the methanol and the raw oil undergo further esterification reaction.

将经过第一酯化反应器21和第二酯化反应器22反应后生成的脂肪酸甲酯和水分别从第一酯化反应器21和第二酯化反应器22排出后进入第一分离装置3中进行过滤,以初步去产物当中的固体杂质;经过过滤后,产物从第一分离装置3中排出并导入第二分离装置4,通过第二分离装置4将产物分为油相产品和水相产品,油相产品进入与第二分离装置4连通的第一蒸发装置51中,水相产品进入与第二分离装置4连通的第二蒸发装置52中,利用水、甲醇和脂肪酸甲酯的沸点差,第一蒸发装置51将油相产品进行进一步蒸发分离,得到甲醇、水;利用离子液体和甲醇以及水的沸点差,第二蒸发装置52将水相产品进行进一步蒸发分离,得到甲醇、水。从第一蒸发装置51和第二蒸发装置52中蒸发得到的甲醇、水同时进入冷却装置6中进行冷凝,得到甲醇、水液体,冷凝后的甲醇、水液体从冷却装置6排出并且进入甲醇分离装置7中,甲醇分离装置7将导入的甲醇、水液体进行进一步精馏,得到纯度大于99%的甲醇,精馏后的废水通过甲醇分离装置7排出。The fatty acid methyl ester and water generated after the reaction in the first esterification reactor 21 and the second esterification reactor 22 are discharged from the first esterification reactor 21 and the second esterification reactor 22 respectively and enter the first separation device 3 for filtration to preliminarily remove solid impurities in the product; after filtration, the product is discharged from the first separation device 3 and introduced into the second separation device 4, and the product is separated into an oil phase product and a water phase product by the second separation device 4. The oil phase product enters the first evaporation device 51 connected to the second separation device 4, and the water phase product enters the second evaporation device 52 connected to the second separation device 4. By utilizing the boiling point difference between water, methanol and fatty acid methyl ester, the first evaporation device 51 further evaporates and separates the oil phase product to obtain methanol and water; by utilizing the boiling point difference between the ionic liquid and methanol and water, the second evaporation device 52 further evaporates and separates the water phase product to obtain methanol and water. The methanol and water evaporated from the first evaporation device 51 and the second evaporation device 52 simultaneously enter the cooling device 6 for condensation to obtain methanol and water liquid. The condensed methanol and water liquid are discharged from the cooling device 6 and enter the methanol separation device 7. The methanol separation device 7 further distills the introduced methanol and water liquid to obtain methanol with a purity greater than 99%. The waste water after distillation is discharged through the methanol separation device 7.

本实用新型未述及之处适用于现有技术。Anything not described in the present invention is applicable to the prior art.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之中。Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the present utility model.

Claims (9)

1. A waste oleochemical pretreatment system characterized by comprising a catalyst arrangement device (1), a first esterification reactor (21), a first separation device (3), a second separation device (4), an evaporation device group (5), a cooling device (6), a methanol separation device (7), a reflux device (8) and a raw oil supply device (20), wherein the catalyst arrangement device (1) is communicated with one inlet end of the first esterification reactor (21) for introducing a catalyst for raw oil reaction into the first esterification reactor (21), the raw oil supply device (20) is communicated with the other inlet end of the first esterification reactor (21) for providing raw oil waste oleo to the first esterification reactor (21), one outlet end of the first esterification reactor (21) is communicated with the first separation device (3), and the first separation device (3) is used for separating solids in a product discharged from the first esterification reactor (21); the outlet end of the first separation device (3) is communicated with the inlet end of the second separation device (4), and the second separation device (4) is used for further separating oil-water two phases in the product discharged from the first separation device (3); the evaporation device group (5) comprises a first evaporation device (51) and a second evaporation device (52), a first outlet end (41) of the second separation device (4) is communicated with the first evaporation device (51), a second outlet end (42) of the second separation device (4) is communicated with the second evaporation device (52), and the evaporation device group (5) is used for evaporating oil-water two phases separated by the second separation device (4); the outlet end of evaporation plant group (5) simultaneously with cooling device (6) intercommunication, the export of cooling device (6) again with methanol separation device (7) intercommunication, the outlet end of methanol separation device (7) with reflux unit (8) intercommunication, methanol separation device (7) are used for carrying out rectification separation to methyl alcohol and water, reflux unit (8) with first esterification reactor (21) intercommunication, the process methanol after methanol separation device (7) rectification separation passes through reflux unit (8) is imported in first esterification reactor (21).
2. The waste oleochemical pretreatment system according to claim 1, wherein: the inlet of the catalyst configuration device (1) is communicated with an external methanol supply device and an ionic liquid catalyst supply device, the external methanol supply device supplies methanol to the catalyst configuration device (1), and the ionic liquid catalyst supply device supplies an ionic liquid catalyst to the catalyst configuration device (1);
The catalyst configuration device (1) is provided with a stirring device which is used for stirring the ionic liquid and the methanol liquid.
3. The waste oleochemical pretreatment system according to claim 2, wherein: the outlet end of the catalyst configuration device (1) is communicated with the inlet of the mixing device (10), the outlet of the mixing device (10) is communicated with the inlet end of the first esterification reactor (21), and a transmission pump is arranged between the mixing device (10) and the catalyst configuration device (1).
4. A waste oleochemical pretreatment system according to claim 3, wherein: the catalyst configuration device (1) is communicated with at least one evaporation device in the evaporation device group (5) through a pipeline, and a valve is arranged on the pipeline between the catalyst configuration device (1) and the evaporation device which is communicated with the catalyst configuration device.
5. The waste oleochemical pretreatment system according to claim 4, wherein: the system further comprises a second esterification reactor (22), wherein the outlet end of the first esterification reactor (21) is communicated with the inlet end of the second esterification reactor (22), the outlet end of the second esterification reactor (22) is communicated with the first separation device (3), and the second esterification reactor (22) is used for further reacting unreacted raw oil and methanol after the reaction of the first esterification reactor (21).
6. The waste oleochemical pretreatment system according to claim 5, wherein: the evaporation device group (5) comprises a first evaporation device (51) and a second evaporation device (52) which are arranged in parallel, the first evaporation device (51) is used for separating an oil phase product obtained by separating the second separation device (4), and the second evaporation device (52) is used for separating an aqueous phase product obtained by separating the second separation device (4).
7. The waste oleochemical pretreatment system according to claim 6, wherein: the first evaporation device (51) comprises a first evaporator (511) and a first gas-liquid separator (512) which are arranged in series, the first evaporator (511) is used for heating an oil phase product, and the heated oil phase product is introduced into the first gas-liquid separator (512) which is communicated with the first evaporator for further gas-liquid separation;
The second evaporation device (52) comprises a second evaporator (521) and a second gas-liquid separator (522) which are arranged in series, the second evaporator (521) is used for heating and raising the temperature of the water phase product, and the water phase product after the temperature rise enters the second gas-liquid separator (522) which is communicated with the second evaporator to carry out further gas-liquid separation.
8. The waste oleochemical pretreatment system according to claim 7, wherein: the first gas-liquid separator (512) and the second gas-liquid separator (522) are arranged in parallel, the first gas-liquid separator (512) and the second gas-liquid separator (522) are simultaneously communicated with the cooling device (6), and methanol and water discharged through the first gas-liquid separator (512) and methanol and water discharged through the second gas-liquid separator (522) enter the cooling device (6).
9. The waste oleochemical pretreatment system according to claim 8, wherein: the first esterification reactor (21) and the second esterification reactor (22) are both stirred tank reactors;
The first separation device (3) is a filter, and the second separation device (4) is a chromatograph.
CN202322937276.XU 2023-10-31 2023-10-31 Chemical pretreatment system for waste grease Active CN221117378U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117229854A (en) * 2023-10-31 2023-12-15 福州大学 A waste oil chemical pretreatment system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117229854A (en) * 2023-10-31 2023-12-15 福州大学 A waste oil chemical pretreatment system
CN117229854B (en) * 2023-10-31 2025-12-12 福州大学 A chemical pretreatment system for waste oil

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