CN221112749U - Injection mold with cooling function - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及注塑模具技术领域,具体是一种带冷却功能注塑模具。The utility model relates to the technical field of injection molds, in particular to an injection mold with a cooling function.
背景技术Background technique
模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。简而言之,模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。素有"工业之母"的称号。Molds are various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping and other methods. In short, molds are tools used to make molded objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the object by changing the physical state of the molded material. It is known as the "mother of industry".
注塑模具在使用时会注入高温物料,现有的注塑模具是采用常温水流进行冷却降温,常温水流的吸热效果有限,导致冷却速度较慢,浪费时间,因此,针对以上现状,迫切需要开发一种对水流制冷降温方便,通过风冷和水冷相配合进行冷却,冷却速度更快的带冷却功能注塑模具,以克服当前实际应用中的不足,满足当前的需求。The injection mold will inject high-temperature materials when in use. The existing injection mold uses normal temperature water flow for cooling. The heat absorption effect of normal temperature water flow is limited, resulting in a slow cooling speed and a waste of time. Therefore, in view of the above situation, it is urgent to develop an injection mold with a cooling function that is convenient for water flow cooling and cooling through a combination of air cooling and water cooling, and has a faster cooling speed, so as to overcome the shortcomings in current practical applications and meet current needs.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种带冷却功能注塑模具,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an injection mold with a cooling function to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种带冷却功能注塑模具,包括底座、下模壳、机架、压合机构、风冷机构和水流降温机构,所述底座上安装有下模壳,所述下模壳内设置有成型凹槽,所述成型凹槽的下方于下模壳内设置有流水腔,所述下模壳的右侧安装有与流水腔相连通的进水管,所述下模壳的左侧设置有与流水腔相连通的出水管,所述进水管与水流降温机构相连,所述底座上固定有机架,所述下模壳的正上方于机架上安装有压合机构,所述下模壳的前侧于底座上安装有风冷机构。A kind of injection mold with cooling function, comprises a base, a lower mold shell, a frame, a pressing mechanism, an air cooling mechanism and a water cooling mechanism, the base is installed with a lower mold shell, a molding groove is arranged in the lower mold shell, a water flow cavity is arranged in the lower mold shell below the molding groove, a water inlet pipe connected with the water flow cavity is arranged on the right side of the lower mold shell, a water outlet pipe connected with the water flow cavity is arranged on the left side of the lower mold shell, the water inlet pipe is connected with the water cooling mechanism, a frame is fixed on the base, a pressing mechanism is installed on the frame just above the lower mold shell, and an air cooling mechanism is installed on the base on the front side of the lower mold shell.
作为本实用新型进一步的方案:所述压合机构包括:液压缸、上模头和注塑孔,所述液压缸固定于机架上,所述液压缸的下端与上模头相连,所述上模头上设置有注塑孔。As a further solution of the utility model: the pressing mechanism includes: a hydraulic cylinder, an upper die head and an injection hole, the hydraulic cylinder is fixed on the frame, the lower end of the hydraulic cylinder is connected to the upper die head, and the upper die head is provided with an injection hole.
作为本实用新型再进一步的方案:所述风冷机构包括:驱动电机、第一齿轮、第二齿轮、支撑轴、顶板和风扇,所述驱动电机固定于底座上,所述驱动电机的输出轴上安装有第一齿轮,所述第一齿轮的一侧安装有与之转动配合的第二齿轮,所述第二齿轮安装于支撑轴上,所述支撑轴的底部与底座转动连接,所述支撑轴的顶部与顶板相固定,所述顶板的下侧安装有风扇。As a further solution of the utility model: the air cooling mechanism includes: a driving motor, a first gear, a second gear, a support shaft, a top plate and a fan, the driving motor is fixed on the base, a first gear is installed on the output shaft of the driving motor, a second gear is installed on one side of the first gear for rotationally cooperating with the first gear, the second gear is installed on the supporting shaft, the bottom of the supporting shaft is rotatably connected to the base, the top of the supporting shaft is fixed to the top plate, and a fan is installed on the lower side of the top plate.
作为本实用新型再进一步的方案:所述水流降温机构包括:螺旋管和半导体制冷片,所述螺旋管的一端与进水管相连,所述螺旋管的外侧安装有多个半导体制冷片。As a further solution of the utility model: the water flow cooling mechanism includes: a spiral tube and a semiconductor refrigeration plate, one end of the spiral tube is connected to the water inlet pipe, and a plurality of semiconductor refrigeration plates are installed on the outer side of the spiral tube.
作为本实用新型再进一步的方案:所述螺旋管采用铜制成。As a further solution of the utility model: the spiral tube is made of copper.
有益效果:该带冷却功能注塑模具,使用时,先通过液压缸带动上模头压到下模壳上,然后,向成型凹槽内注入高温的熔融态物料,同时,外界水流穿过螺旋管进入到进水管内,通过半导体制冷片对螺旋管内流通的水流进行制冷降温,进而降低水流的温度,冷水从进水管进入到流水腔内,通过冷水带走成型凹槽上的热量,进而对成型凹槽内的物料进行冷却,当物料冷却成型后,液压缸带动上模头上移与下模壳分离,通过驱动电机带动第一齿轮和第二齿轮转动,通过第二齿轮带动支撑轴、顶板转动,通过顶板带动风扇转动至成型凹槽上方,通过风扇向成型凹槽吹风,通过风冷和水冷同时进行,进而加快成型凹槽内物料的冷却速度,降低冷却的等待时间。综上所述,本实用新型对水流制冷降温方便,通过风冷和水冷相配合进行冷却,冷却速度更快。Beneficial effect: When the injection mold with cooling function is used, the upper die head is first driven by the hydraulic cylinder to be pressed onto the lower mold shell, and then the high-temperature molten material is injected into the molding groove. At the same time, the external water flows through the spiral tube into the water inlet pipe, and the water flowing in the spiral tube is cooled and cooled by the semiconductor refrigeration plate, thereby reducing the temperature of the water flow. Cold water enters the water flow cavity from the water inlet pipe, and the heat on the molding groove is taken away by the cold water, thereby cooling the material in the molding groove. After the material is cooled and formed, the hydraulic cylinder drives the upper die head to move up and separate from the lower mold shell, and the first gear and the second gear are driven to rotate by the driving motor, and the support shaft and the top plate are driven to rotate by the second gear, and the fan is driven to rotate to the top of the molding groove by the top plate, and the fan is used to blow air to the molding groove. Air cooling and water cooling are carried out simultaneously, thereby accelerating the cooling speed of the material in the molding groove and reducing the waiting time for cooling. In summary, the utility model is convenient for cooling and cooling water flow, and the cooling speed is faster by combining air cooling and water cooling.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图。FIG1 is a schematic diagram of the three-dimensional structure of the utility model.
图2为本实用新型的冷却状态示意图。FIG. 2 is a schematic diagram of the cooling state of the present invention.
图3为本实用新型中下模壳的内部视图。FIG. 3 is an internal view of the lower mold shell of the utility model.
图4为本实用新型的部分结构示意图。FIG. 4 is a partial structural schematic diagram of the utility model.
图中:1、底座;2、下模壳;201、成型凹槽;202、流水腔;203、进水管;204、出水管;3、机架;4、压合机构;401、液压缸;402、上模头;403、注塑孔;5、风冷机构;501、驱动电机;502、第一齿轮;503、第二齿轮;504、支撑轴;505、顶板;506、风扇;6、水流降温机构;601、螺旋管;602、半导体制冷片。In the figure: 1. base; 2. lower mold shell; 201. molding groove; 202. water flow cavity; 203. water inlet pipe; 204. water outlet pipe; 3. frame; 4. pressing mechanism; 401. hydraulic cylinder; 402. upper mold head; 403. injection hole; 5. air cooling mechanism; 501. driving motor; 502. first gear; 503. second gear; 504. supporting shaft; 505. top plate; 506. fan; 6. water flow cooling mechanism; 601. spiral tube; 602. semiconductor refrigeration plate.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例Example
请参阅图1~4,本实用新型实施例中,一种带冷却功能注塑模具,包括底座1、下模壳2、机架3、压合机构4、风冷机构5和水流降温机构6,所述底座1上安装有下模壳2,所述下模壳2内设置有成型凹槽201,所述成型凹槽201的下方于下模壳2内设置有流水腔202,所述下模壳2的右侧安装有与流水腔202相连通的进水管203,所述下模壳2的左侧设置有与流水腔202相连通的出水管204,所述进水管203与水流降温机构6相连,水流降温机构6与外界水源相连,所述底座1上固定有机架3,所述下模壳2的正上方于机架3上安装有压合机构4,所述下模壳2的前侧于底座1上安装有风冷机构5,使用时,先将压合机构4压到下模壳2上,然后,向成型凹槽201内注入高温的熔融态物料,同时,打开与水流降温机构6相连的外界水源,通过水流降温机构6对水流进行降温,冷水从进水管203进入到流水腔202内,通过冷水带走成型凹槽201上的热量,进而对成型凹槽201内的物料进行冷却,当物料冷却成型后,将压合机构4上移使其与下模壳2分离,再将风冷机构5转动至成型凹槽201的上方,通过风冷机构5向成型凹槽201内吹风,进而加快物料的冷却速度,降低冷却的等待时间。Please refer to Figures 1 to 4. In the embodiment of the utility model, an injection mold with a cooling function includes a base 1, a lower mold shell 2, a frame 3, a pressing mechanism 4, an air cooling mechanism 5 and a water cooling mechanism 6. The base 1 is equipped with a lower mold shell 2, and a molding groove 201 is arranged in the lower mold shell 2. A water flow cavity 202 is arranged in the lower mold shell 2 below the molding groove 201. A water inlet pipe 203 connected to the water flow cavity 202 is installed on the right side of the lower mold shell 2, and a water outlet pipe 204 connected to the water flow cavity 202 is arranged on the left side of the lower mold shell 2. The water inlet pipe 203 is connected to the water cooling mechanism 6, and the water cooling mechanism 6 is connected to an external water source. The frame 3 is fixed on the base 1, and a pressing mechanism 4 is installed on the frame 3 just above the lower mold shell 2. Mechanism 4, the front side of the lower mold shell 2 is equipped with an air cooling mechanism 5 on the base 1. When in use, the pressing mechanism 4 is first pressed onto the lower mold shell 2, and then, the high-temperature molten material is injected into the molding groove 201. At the same time, the external water source connected to the water cooling mechanism 6 is opened, and the water flow is cooled by the water cooling mechanism 6. Cold water enters the water flow cavity 202 from the water inlet pipe 203, and the heat on the molding groove 201 is taken away by the cold water, thereby cooling the material in the molding groove 201. When the material is cooled and formed, the pressing mechanism 4 is moved up to separate it from the lower mold shell 2, and then the air cooling mechanism 5 is rotated to the top of the molding groove 201, and air is blown into the molding groove 201 through the air cooling mechanism 5, thereby accelerating the cooling speed of the material and reducing the waiting time for cooling.
所述压合机构4包括:液压缸401、上模头402和注塑孔403,所述液压缸401固定于机架3上,所述液压缸401的下端与上模头402相连,所述上模头402上设置有注塑孔403。The pressing mechanism 4 includes: a hydraulic cylinder 401 , an upper die head 402 and an injection hole 403 . The hydraulic cylinder 401 is fixed on the frame 3 . The lower end of the hydraulic cylinder 401 is connected to the upper die head 402 . The upper die head 402 is provided with an injection hole 403 .
所述风冷机构5包括:驱动电机501、第一齿轮502、第二齿轮503、支撑轴504、顶板505和风扇506,所述驱动电机501固定于底座1上,所述驱动电机501的输出轴上安装有第一齿轮502,所述第一齿轮502的一侧安装有与之转动配合的第二齿轮503,所述第二齿轮503安装于支撑轴504上,所述支撑轴504的底部与底座1转动连接,所述支撑轴504的顶部与顶板505相固定,所述顶板505的下侧安装有风扇506,使用时,通过驱动电机501带动第一齿轮502和第二齿轮503转动,通过第二齿轮503带动支撑轴504、顶板505转动,通过顶板505带动风扇506转动至成型凹槽201上方,通过风扇506向成型凹槽201吹风,进而加快成型凹槽201内物料的冷却速度,冷却结束后,再把风扇506从成型凹槽201的上方移开。The air cooling mechanism 5 includes: a driving motor 501, a first gear 502, a second gear 503, a support shaft 504, a top plate 505 and a fan 506. The driving motor 501 is fixed on the base 1. The output shaft of the driving motor 501 is equipped with a first gear 502. A second gear 503 is installed on one side of the first gear 502 to rotate with it. The second gear 503 is installed on the support shaft 504. The bottom of the support shaft 504 is rotatably connected to the base 1. The top of the support shaft 504 is connected to the top plate 505. The plates 505 are fixed to each other, and a fan 506 is installed on the lower side of the top plate 505. When in use, the first gear 502 and the second gear 503 are driven to rotate by the driving motor 501, and the support shaft 504 and the top plate 505 are driven to rotate by the second gear 503. The fan 506 is driven by the top plate 505 to rotate above the molding groove 201, and air is blown toward the molding groove 201 by the fan 506, thereby accelerating the cooling speed of the material in the molding groove 201. After cooling, the fan 506 is removed from above the molding groove 201.
所述水流降温机构6包括:螺旋管601和半导体制冷片602,所述螺旋管601的一端与进水管203相连,所述螺旋管601的另一端与外界水源相连,所述螺旋管601的外侧安装有多个半导体制冷片602,所述螺旋管601采用铜制成,使其具有良好的导热性,螺旋管601的螺旋形设计,可以增大水流在螺旋管601内的流通时间,使用时,外界水流穿过螺旋管601进入到进水管203内,通过半导体制冷片602对螺旋管601内流通的水流进行制冷降温,进而降低水流的温度,提高水流的冷却吸热效果。The water cooling mechanism 6 includes: a spiral tube 601 and a semiconductor refrigeration plate 602. One end of the spiral tube 601 is connected to the water inlet pipe 203, and the other end of the spiral tube 601 is connected to the external water source. A plurality of semiconductor refrigeration plates 602 are installed on the outside of the spiral tube 601. The spiral tube 601 is made of copper, so that it has good thermal conductivity. The spiral design of the spiral tube 601 can increase the circulation time of the water in the spiral tube 601. When in use, the external water passes through the spiral tube 601 and enters the water inlet pipe 203. The water flowing in the spiral tube 601 is cooled and cooled by the semiconductor refrigeration plate 602, thereby reducing the temperature of the water and improving the cooling and heat absorption effect of the water.
本实用新型的工作原理是:该带冷却功能注塑模具,使用时,先通过液压缸401带动上模头402压到下模壳2上,然后,向成型凹槽201内注入高温的熔融态物料,同时,外界水流穿过螺旋管601进入到进水管203内,通过半导体制冷片602对螺旋管601内流通的水流进行制冷降温,进而降低水流的温度,冷水从进水管203进入到流水腔202内,通过冷水带走成型凹槽201上的热量,进而对成型凹槽201内的物料进行冷却,当物料冷却成型后,液压缸401带动上模头402上移与下模壳2分离,通过驱动电机501带动第一齿轮502和第二齿轮503转动,通过第二齿轮503带动支撑轴504、顶板505转动,通过顶板505带动风扇506转动至成型凹槽201上方,通过风扇506向成型凹槽201吹风,通过风冷和水冷同时进行,进而加快成型凹槽201内物料的冷却速度,降低冷却的等待时间。The working principle of the utility model is as follows: when the injection mold with cooling function is used, the upper die head 402 is first driven by the hydraulic cylinder 401 to be pressed onto the lower mold shell 2, and then the high-temperature molten material is injected into the molding groove 201. At the same time, the external water flows through the spiral tube 601 into the water inlet pipe 203, and the water flowing in the spiral tube 601 is cooled and cooled by the semiconductor refrigeration sheet 602, thereby reducing the temperature of the water flow. The cold water enters the water flow cavity 202 from the water inlet pipe 203, and the heat on the molding groove 201 is taken away by the cold water, thereby cooling the molding groove. The material in 201 is cooled. When the material is cooled and formed, the hydraulic cylinder 401 drives the upper die head 402 to move up and separate from the lower die shell 2, and the first gear 502 and the second gear 503 are driven to rotate by the driving motor 501, and the support shaft 504 and the top plate 505 are driven to rotate by the second gear 503. The fan 506 is driven by the top plate 505 to rotate above the molding groove 201, and air is blown to the molding groove 201 by the fan 506. Air cooling and water cooling are carried out simultaneously, thereby accelerating the cooling speed of the material in the molding groove 201 and reducing the waiting time for cooling.
Claims (5)
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| CN202322781699.7U CN221112749U (en) | 2023-10-17 | 2023-10-17 | Injection mold with cooling function |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A cooling function injection mold Granted publication date: 20240611 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: Dongguan Huaxingda Plastic Co.,Ltd. Registration number: Y2025980023615 |
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