CN221110514U - Quick welding set of iron tower component - Google Patents
Quick welding set of iron tower component Download PDFInfo
- Publication number
- CN221110514U CN221110514U CN202323127803.7U CN202323127803U CN221110514U CN 221110514 U CN221110514 U CN 221110514U CN 202323127803 U CN202323127803 U CN 202323127803U CN 221110514 U CN221110514 U CN 221110514U
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- iron tower
- fixedly arranged
- welding
- servo motor
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 94
- 238000003466 welding Methods 0.000 title claims abstract description 64
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 47
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides a rapid welding device for iron tower components, which relates to the technical field of iron towers and comprises the following components: a table body; the two through grooves are formed in the outer surface of the table body, and bidirectional threaded rods are movably arranged in the two through grooves; and the two pulleys are fixedly arranged at one ends of the two bidirectional threaded rods. The iron tower components to be welded are placed on the outer surface of the positioning plate, then the hydraulic cylinders are started simultaneously to drive the clamping plates to clamp and position the iron tower components, so that the iron tower components with different thicknesses can be clamped and fixed by the hydraulic cylinders, the second driving screw of the servo motor is started to rotate after the iron tower components are fixed, the sliding block is driven to move while the screw rotates, the telescopic rod, the welding mechanism and the welding gun which are fixedly installed at the bottom can be driven to move while the sliding block moves, and the telescopic rod can drive the welding gun to adjust the distance between the welding gun and the components better.
Description
Technical Field
The utility model relates to the technical field of iron towers, in particular to a rapid welding device for iron tower components.
Background
Welding, also known as fusion welding, is a process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or pressure, and the energy sources of modern welding are numerous and include gas flames, electric arcs, lasers, electron beams, friction and ultrasound, etc., and besides being used in factories, welding can be performed in a variety of environments, such as in the field, underwater and space.
In the prior art, for example, the Chinese patent number is: CN213135628U is auxiliary welding device for power transmission line iron tower, including link and baffle, the hydraulic stem is installed to one side of link, wherein, the one end surface of hydraulic stem is connected with first gear strip, one side of first gear strip is connected with the gear wheel, the internally connected of gear wheel has the spliced pole, the mounting groove has been seted up to the inside of spliced pole, the surface of mounting groove is provided with the spring, the both ends of spring are connected with the fixture block, one side of fixture block is provided with the second gear strip, the screw groove has been seted up to the inside of second gear strip. This auxiliary welding device for power transmission line iron tower is provided with the fixture block, presses the fixture block, and the fixture block extrudes the spring, makes the fixture block slide on the mounting groove through the elasticity of spring to make the fixture block be close to each other, until fixture block and gear disc separation, can maintain the gear disc, prevent that the gear disc from wearing and tearing seriously after long-time use from leading to tight looseness of material clamp.
Although the above scheme has the advantages as above, the above scheme has the disadvantages that the adjustment is not convenient to better adjust according to the size of the iron tower component, so that the quick welding work is not convenient to better perform on the iron tower component, the traditional welding mode is to weld the iron tower component through manpower, certain potential safety hazards exist, fatigue feeling is easy to occur to workers during long-term work, and accordingly the working efficiency is reduced, and the fixing device needs to be replaced when welding different iron tower components, so that the working efficiency is reduced, and the time and the labor are wasted relatively.
Disclosure of utility model
The utility model aims to solve the problems that in the prior art, adjustment is inconvenient and better carried out according to the size of an iron tower component, so that quick welding work is inconvenient and better carried out on the iron tower component, a traditional welding mode is to manually weld the iron tower component, a certain potential safety hazard exists, fatigue is easy to occur for workers to work for a long time, and therefore the working efficiency is reduced, and a fixing device is required to be replaced when different iron tower components are welded according to the scheme, so that the working efficiency is reduced, and time and labor are wasted.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: an iron tower component quick welding device, comprising: a table body;
The two through grooves are formed in the outer surface of the table body, and bidirectional threaded rods are movably arranged in the two through grooves;
The two pulleys are fixedly arranged at one ends of the two bidirectional threaded rods, the first servo motor is fixedly arranged on the outer surface of one pulley, and the first servo motor is fixedly arranged on the outer surface of the table body;
the belt is movably sleeved on the outer surfaces of the two pulleys;
The support plates are movably sleeved on the outer surfaces of the two bidirectional threaded rods;
Four connecting plates are fixedly arranged at four corners of the outer surface of the top of the table body, and rectangular plates are fixedly arranged on the opposite surfaces of the four connecting plates.
Preferably, one side of the opposite faces of the two rectangular plates is fixedly provided with a guide rod, the other side of the opposite faces of the two rectangular plates is movably provided with a screw rod, one end of the screw rod is fixedly provided with a second servo motor, and the second servo motor is fixedly arranged on the outer surface of one of the rectangular plates.
Preferably, the outer surface movable sleeve of screw rod and guide bar is equipped with the slider, the surface fixed mounting of slider bottom has the telescopic link, the one end fixed mounting of telescopic link has welding mechanism, welding mechanism's bottom fixed mounting has welder.
Preferably, the opposite surfaces of the supporting plates are fixedly provided with positioning plates, and the outer surfaces of the tops of the supporting plates are fixedly provided with hydraulic cylinders.
Preferably, the output ends of the hydraulic cylinders penetrate through the supporting plate, and clamping plates are fixedly arranged at the output ends of the hydraulic cylinders.
Preferably, a plurality of connecting columns are fixedly installed on opposite surfaces of the other sides of the supporting plates, and arc-shaped plates are fixedly installed on the other ends of the connecting columns.
Preferably, rubber pads are fixedly arranged on the outer surfaces of the arc-shaped plates.
Compared with the prior art, the utility model has the advantages and positive effects that,
1. According to the utility model, iron tower components to be welded are placed on the outer surface of the positioning plate, and then a plurality of hydraulic cylinders are started to drive the clamping plates to clamp and position the iron tower components, so that the iron tower components with different thicknesses can be more stable during welding, the hydraulic cylinders can drive the clamping plates to clamp and fix the iron tower components with different thicknesses, after the iron tower components are fixed, the second servo motor is started to drive the screw rod to rotate, the screw rod is rotated and simultaneously drives the sliding block to move, and the sliding block can drive the telescopic rod, the welding mechanism and the welding gun which are fixedly arranged at the bottom to move simultaneously, so that the iron tower components can be better and quickly welded, and the telescopic rod can better drive the welding gun to adjust the distance between the welding gun and the components.
2. According to the utility model, when the straight column of the iron tower is required to be welded, the servo motor is started to drive one group of pulleys and the bidirectional threaded rod to rotate, and simultaneously, the other group of pulleys and the bidirectional threaded rod also rotate under the action of the belt, and the four support plates movably sleeved on the outer surface of the bidirectional threaded rod move relatively when the bidirectional threaded rod rotates, so that the straight column can be better clamped and fixed through the arc-shaped plate and then welded through the welding gun, and the rubber pad is fixedly arranged on the outer surface of the arc-shaped plate, so that the friction force can be better improved, and the straight column is prevented from shaking during welding.
Drawings
Fig. 1 is a schematic structural view of a rapid welding device for iron tower components according to the present utility model;
FIG. 2 is a schematic side view of a device for quickly welding iron tower components according to the present utility model;
Fig. 3 is a schematic diagram of a partial structure of a rapid welding device for iron tower components according to the present utility model;
fig. 4 is a schematic bottom view of a quick welding device for iron tower components according to the present utility model;
fig. 5 is an enlarged schematic view of the structure of fig. 2 a of the rapid welding device for iron tower components according to the present utility model.
Legend description:
1. A table body; 101. a through groove; 102. a connecting plate; 103. a rectangular plate; 104. a guide rod; 105. a screw; 106. a slide block; 107. a telescopic rod; 108. a welding mechanism; 109. a welding gun; 110. a servo motor II; 2. a two-way threaded rod; 201. a support plate; 202. a pulley; 203. a belt; 204. a servo motor I; 205. a positioning plate; 206. a hydraulic cylinder; 207. a clamping plate; 208. a connecting column; 209. an arc-shaped plate; 210. and a rubber pad.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
Embodiment 1 as shown in fig. 1 to 5, the present utility model provides a rapid welding device for iron tower components, comprising: a table body 1; the two through grooves 101 are formed in the outer surface of the table body 1, and the two bidirectional threaded rods 2 are movably arranged in the two through grooves 101; the two pulleys 202 are fixedly arranged at one ends of the two bidirectional threaded rods 2, the outer surface of one pulley 202 is fixedly provided with a first servo motor 204, and the first servo motor 204 is fixedly arranged on the outer surface of the table body 1; the belt 203 is movably sleeved on the outer surfaces of the two pulleys 202; a plurality of connecting columns 208 are fixedly arranged on opposite surfaces of the other sides of the plurality of supporting plates 201, and arc-shaped plates 209 are fixedly arranged on the other ends of the plurality of connecting columns 208; rubber pads 210 are fixedly arranged on the outer surfaces of the arc-shaped plates 209.
In this embodiment, when the straight column of the iron tower needs to be welded, the first servo motor 204 is started to drive the pulley 202 and the bidirectional threaded rod 2 to rotate, and simultaneously, under the action of the belt 203, the other pulley 202 and the bidirectional threaded rod 2 also rotate along with the pulley, and the four supporting plates 201 movably sleeved on the outer surface of the bidirectional threaded rod 2 move relatively when the bidirectional threaded rod 2 rotates, so that the straight column can be better clamped and fixed through the arc plate 209, then welded through the welding gun 109, the rubber pad 210 is fixedly arranged on the outer surface of the arc plate 209, friction force can be better improved, and the straight column is prevented from shaking during welding.
In the embodiment 2, as shown in fig. 1-5, a plurality of supporting plates 201 are movably sleeved on the outer surfaces of two bidirectional threaded rods 2; four connecting plates 102 are fixedly arranged at four corners of the outer surface of the top of the table body 1, and rectangular plates 103 are fixedly arranged on opposite surfaces of the four connecting plates 102; a guide rod 104 is fixedly arranged on one side of the opposite surfaces of the two rectangular plates 103, a screw 105 is movably arranged on the other side of the opposite surfaces of the two rectangular plates 103, a second servo motor 110 is fixedly arranged at one end of the screw 105, and the second servo motor 110 is fixedly arranged on the outer surface of one rectangular plate 103; a sliding block 106 is movably sleeved on the outer surfaces of the screw 105 and the guide rod 104, a telescopic rod 107 is fixedly arranged on the outer surface of the bottom of the sliding block 106, a welding mechanism 108 is fixedly arranged at one end of the telescopic rod 107, and a welding gun 109 is fixedly arranged at the bottom of the welding mechanism 108; the opposite surfaces of the plurality of support plates 201 are fixedly provided with positioning plates 205, and the outer surfaces of the tops of the plurality of support plates 201 are fixedly provided with hydraulic cylinders 206; the output ends of the plurality of hydraulic cylinders 206 pass through the supporting plate 201, and clamping plates 207 are fixedly installed at the output ends of the plurality of hydraulic cylinders 206.
In this embodiment, place the iron tower component that needs welded to the surface of locating plate 205, then start a plurality of hydraulic cylinder 206 simultaneously and drive splint 207 and carry out the centre gripping location to the iron tower component, can be more stable like this when carrying out the welding, moreover hydraulic cylinder 206 can drive splint 207 and carry out the centre gripping to the iron tower component of different thickness fixedly, start servo motor two 110 and drive screw 105 and rotate after fixing the iron tower component, drive slider 106 when the screw 105 rotates, can drive bottom fixed mounting's telescopic link 107, welding mechanism 108 and welder 109 and remove when slider 106 removes, can carry out quick welding to the iron tower component like this, telescopic link 107 can drive welder 109 better and adjust the distance with the component.
Working principle: during the use, place the iron tower component that needs welded to the surface of locating plate 205, then start a plurality of hydraulic cylinder 206 simultaneously and drive splint 207 and carry out the centre gripping location to the iron tower component, can be more stable like this when carrying out the welding, and hydraulic cylinder 206 can drive splint 207 and carry out the centre gripping fixed to the iron tower component of different thickness, start servo motor two 110 and drive screw 105 after fixing the iron tower component, screw 105 pivoted drives slider 106 and removes, can drive bottom fixed mounting's telescopic link 107 when slider 106 removes, welding mechanism 108 and welder 109 remove, can carry out quick welding to the iron tower component like this, telescopic link 107 can drive welder 109 better and carry out the distance between adjustment and the component, when need carrying out the welding to the straight post of iron tower, start servo motor one 204 and drive wherein a set of pulley 202 and two-way threaded rod 2 and rotate simultaneously, under the effect of belt 203, a set of pulley 202 and two-way threaded rod 2 rotate thereupon also, four backup pads 201 relative movements that the surface movable sleeve was established when two-way threaded rod 2 rotated, thereby can be better with the straight post through fixed, then can carry out the welding pad 209, the welding pad is fixed to it is carried out to it, the welding pad is welded to the arc is better, the welding pad has been prevented when welding the arc is carried out to the welding pad is better.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model will still fall within the protection scope of the technical solution of the present utility model.
Claims (7)
1. The utility model provides a quick welding set of iron tower component, includes the table body (1), its characterized in that still includes:
Two through grooves (101) are formed in the outer surface of the table body (1), and two bidirectional threaded rods (2) are movably arranged in the two through grooves (101);
The two pulleys (202) are fixedly arranged at one ends of the two bidirectional threaded rods (2), the outer surface of one pulley (202) is fixedly provided with a first servo motor (204), and the first servo motor (204) is fixedly arranged on the outer surface of the table body (1);
the belt (203) is movably sleeved on the outer surfaces of the two pulleys (202);
the support plates (201) are movably sleeved on the outer surfaces of the two bidirectional threaded rods (2);
Four connecting plates (102) are fixedly arranged at four corners of the outer surface of the top of the table body (1), and rectangular plates (103) are fixedly arranged on opposite surfaces of the four connecting plates (102).
2. A pylon component quick welding apparatus according to claim 1, wherein: one side of the opposite faces of the two rectangular plates (103) is fixedly provided with a guide rod (104), the other side of the opposite faces of the two rectangular plates (103) is movably provided with a screw rod (105), one end of the screw rod (105) is fixedly provided with a second servo motor (110), and the second servo motor (110) is fixedly arranged on the outer surface of one of the rectangular plates (103).
3. A pylon component quick welding apparatus according to claim 2, wherein: the outer surface movable sleeve of screw rod (105) and guide bar (104) is equipped with slider (106), the surface fixed mounting of slider (106) bottom has telescopic link (107), the one end fixed mounting of telescopic link (107) has welding mechanism (108), the bottom fixed mounting of welding mechanism (108) has welder (109).
4. A pylon component quick welding apparatus according to claim 1, wherein: the opposite surfaces of the supporting plates (201) are fixedly provided with positioning plates (205), and the outer surfaces of the tops of the supporting plates (201) are fixedly provided with hydraulic cylinders (206).
5. A pylon component quick welding apparatus according to claim 4, wherein: the output ends of the hydraulic cylinders (206) penetrate through the supporting plate (201), and clamping plates (207) are fixedly arranged at the output ends of the hydraulic cylinders (206).
6. A pylon component quick welding apparatus according to claim 1, wherein: a plurality of connecting columns (208) are fixedly installed on opposite surfaces of the other sides of the supporting plates (201), and arc-shaped plates (209) are fixedly installed at the other ends of the connecting columns (208).
7. The pylon component quick welding apparatus of claim 6 wherein: rubber pads (210) are fixedly arranged on the outer surfaces of the arc-shaped plates (209).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323127803.7U CN221110514U (en) | 2023-11-20 | 2023-11-20 | Quick welding set of iron tower component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323127803.7U CN221110514U (en) | 2023-11-20 | 2023-11-20 | Quick welding set of iron tower component |
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| Publication Number | Publication Date |
|---|---|
| CN221110514U true CN221110514U (en) | 2024-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323127803.7U Active CN221110514U (en) | 2023-11-20 | 2023-11-20 | Quick welding set of iron tower component |
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| CN (1) | CN221110514U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118989807A (en) * | 2024-09-14 | 2024-11-22 | 江苏翰识工程建设有限公司 | Building steel welding set for construction |
| CN119282557A (en) * | 2024-12-11 | 2025-01-10 | 北京三重华星电子科技有限公司 | A precision chip welding equipment |
| CN119426864A (en) * | 2025-01-08 | 2025-02-14 | 山东建兴铁塔制造有限公司 | A rapid welding device for iron tower components |
-
2023
- 2023-11-20 CN CN202323127803.7U patent/CN221110514U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118989807A (en) * | 2024-09-14 | 2024-11-22 | 江苏翰识工程建设有限公司 | Building steel welding set for construction |
| CN119282557A (en) * | 2024-12-11 | 2025-01-10 | 北京三重华星电子科技有限公司 | A precision chip welding equipment |
| CN119282557B (en) * | 2024-12-11 | 2025-03-07 | 北京三重华星电子科技有限公司 | Precise chip welding equipment |
| CN119426864A (en) * | 2025-01-08 | 2025-02-14 | 山东建兴铁塔制造有限公司 | A rapid welding device for iron tower components |
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