CN221090012U - Spin riveting and detecting integrated equipment - Google Patents
Spin riveting and detecting integrated equipment Download PDFInfo
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- CN221090012U CN221090012U CN202322981116.5U CN202322981116U CN221090012U CN 221090012 U CN221090012 U CN 221090012U CN 202322981116 U CN202322981116 U CN 202322981116U CN 221090012 U CN221090012 U CN 221090012U
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- 238000001514 detection method Methods 0.000 claims abstract description 95
- 230000000007 visual effect Effects 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 6
- 238000005461 lubrication Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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Abstract
The utility model provides spin riveting detection integrated equipment, which comprises a jig for clamping products and a jig transfer assembly for transferring the jig; the device further comprises a feeding station, a first detection station, a second detection station and a riveting station which are sequentially arranged along the transfer direction of the jig transfer assembly; the first detection station is provided with a height detection assembly; the height detection assembly comprises a horizontal movement cylinder, a mounting seat moving along the horizontal movement cylinder, a detection head arranged on the mounting seat and a vertical movement cylinder arranged above the mounting seat, wherein the detection head comprises a first detection head and a second detection head which can move vertically; the riveting station is provided with a riveting assembly for riveting the product; the riveting assembly comprises a rotary riveting seat which can move up and down in the vertical direction and rotate circumferentially, and a pressure head is arranged at the center of the bottom of the rotary riveting seat; the utility model integrates riveting press fitting, vision and height detection, and has high working efficiency.
Description
Technical Field
The utility model belongs to the technical field of automatic equipment, and particularly relates to spin riveting detection integrated equipment.
Background
The riveting machine uses punching machine equipment and special connecting mould to form a stress-free concentrated internal inlaid round dot with certain tensile and shear strength according to cold extrusion deformation of the plate material.
The existing riveting equipment is low in automation degree, and in the production process of automobile parts, the automobile parts are required to be riveted soon, and the height after riveting and the quality of a riveting opening are detected. As shown in fig. 1, the product comprises an automobile part and plastic parts, the plastic parts are installed in a central hole of the automobile part, most of the press fitting of the plastic parts and the riveting of the plastic parts and the automobile part are finished on separate stations at present, and meanwhile, the appearance and the size of the product need to be detected separately, so that the labor intensity is high, and the working efficiency is low; and after the plastic part is pressed, secondary damage to the plastic part can be caused in the riveting process of the plastic part and the automobile part.
Disclosure of utility model
Aiming at the defects in the prior art, the utility model provides spin riveting detection integrated equipment, and each procedure performs press riveting, appearance detection and height detection on products, so that the automation degree is high.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The spin riveting detection integrated equipment comprises a jig for clamping products and a jig transfer assembly for transferring the jig, wherein the jig is provided with a profiling seat and a profiling column for placing the products;
the device further comprises a feeding station, a first detection station, a second detection station and a riveting station which are sequentially arranged along the transfer direction of the jig transfer assembly;
the feeding station is provided with a correlation switch for detecting whether a product exists or not;
The first detection station is provided with a height detection assembly;
The height detection assembly comprises a horizontal movement cylinder, a mounting seat moving along the horizontal movement cylinder, a detection head arranged on the mounting seat and a vertical movement cylinder arranged above the mounting seat, wherein a limit cylinder is arranged between the detection head and the mounting seat, and the detection head comprises a first detection head and a second detection head which can vertically move;
the second detection station is provided with a visual detection component for detecting the appearance of the product after riveting and forming;
The riveting station is provided with a riveting assembly for riveting the product;
The riveting assembly comprises a rotary riveting seat capable of moving up and down in the vertical direction and rotating circumferentially, adapter blocks are vertically and fixedly connected to the rotary riveting seat, three adapter blocks are arranged along the circumference Xiang Huanxing array of the rotary riveting seat, rollers for riveting are rotationally connected to the three adapter blocks, rolling tracks of the three rollers coincide, and a pressure head is arranged at the center of the bottom of the rotary riveting seat;
The jig comprises a jig transfer assembly, a jig opposite-shooting switch, a height detection assembly, a visual detection assembly and a riveting assembly, and is electrically connected with and controlled by the controller.
Further, the jig transferring assembly comprises a moving plate, a moving part, a motor and a limiting part, wherein the jig is arranged on the moving plate, the moving plate is arranged on the moving part, the motor is arranged at the tail end of the moving part, and the limiting part is relatively arranged in the moving direction of the moving plate.
Further, two sets of correlation switches are arranged.
Further, the limiting parts are arranged in four and are respectively located on the same side of the movable plate, and correspond to the feeding station, the first detection station, the second detection station and the riveting station respectively.
Further, the riveting assembly further comprises a servo module which is longitudinally installed, and the output end of the servo module is connected with the spin riveting seat and a servo driving assembly which is used for driving the spin riveting seat to rotate, and the servo module drives the spin riveting seat to move up and down.
Further, the roller is provided with an arc-shaped part for rolling and riveting the end edge of the product in an R angle.
Further, lubrication components are arranged at two ends of the spin riveting seat, and the lubrication components are alcohol.
The beneficial effects are that: the spin riveting detection integrated equipment is characterized in that the jig is used for bearing and positioning products and comprises a height detection assembly, a visual detection assembly and a riveting assembly, the products are subjected to press riveting, appearance detection and press riveting height detection in each working procedure, the whole equipment is high in automation degree, the working procedures are closely connected, the riveting press mounting, the visual and height detection are integrated, and the working efficiency and the yield are high;
the height detection assembly adopts the double detection heads to detect the riveting surface and the press fitting depth of the automobile part and the plastic part respectively, so that the detection efficiency is greatly improved.
Drawings
FIG. 1 is a schematic view of an automobile part and a plastic part according to the background art of the utility model;
fig. 2 is a schematic structural diagram of a spin riveting detection integrated device provided by the utility model;
FIG. 3 is a schematic diagram of a fixture according to the present utility model;
FIG. 4 is a schematic diagram of the mounting structure of the automobile parts, plastic parts and jigs according to the present utility model;
fig. 5 is a schematic diagram of a part of a spin riveting detection integrated device according to the present utility model;
FIG. 6 is a front view of a part of the structure of the spin riveting and detecting integrated device provided by the utility model;
fig. 7 is a right side view of a part of the structure of the spin riveting detection integrated device provided by the utility model;
FIG. 8 is a schematic diagram II of a part of a spin riveting and detecting integrated device according to the present utility model;
Fig. 9 is a schematic diagram of the installation structure of the automobile parts and the plastic parts according to the utility model.
In the figure: the device comprises a fixture 1, a profiling seat 11, a profiling column 12, a fixture transfer assembly 2, a moving plate 21, a moving part 22, a motor 23, a limiting part 24, a correlation switch 3, a height detection assembly 4, a horizontal movement cylinder 41, a mounting seat 42, a vertical movement cylinder 43, a first detection head 44, a second detection head 45, a visual detection assembly 5, a riveting assembly 6, a riveting seat 61, a switching block 62, a roller 63, a pressure head 64, a limiting cylinder 46, an automobile part 7, a plastic part 8 and a lubrication assembly 9.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
As shown in fig. 2-4, the spin riveting detection integrated device provided by the utility model comprises a jig 1 for clamping a product and a jig transfer assembly 2 for transferring the jig 1, wherein the jig 1 is provided with a profiling seat 11 and a profiling column 12 for placing the product;
the device further comprises a feeding station, a first detection station, a second detection station and a riveting station which are sequentially arranged along the transfer direction of the jig transfer assembly 2;
The feeding station is provided with a correlation switch 3 for detecting whether a product exists or not;
The product comprises an automobile fitting 7 and a plastic part 8, wherein the plastic part 8 is arranged in a central hole of the automobile fitting 7; during operation, the automobile part 7 is installed on the profiling seat 11 at the feeding station manually, then the plastic part 8 is sleeved on the profiling column 12 and is partially pressed into the automobile part 7, the plastic part 8 is kept to be vertically installed on the automobile part 7, and the installation direction of the automobile part 7 and the existence of the plastic part 8 are checked through the opposite-injection switch 3 arranged at the feeding station;
The first detection station is provided with a height detection assembly 4;
The second detection station is provided with a visual detection component 5 for detecting the appearance of the product after riveting and forming;
The riveting station is provided with a riveting assembly 6 for riveting the product;
As shown in fig. 5-7, the riveting assembly 6 includes a spin riveting seat 61 capable of moving up and down in a vertical direction and rotating circumferentially, an adapter block 62 is fixedly connected to the spin riveting seat 61 vertically, three adapter blocks 62 are arranged along a circumferential annular array of the spin riveting seat 61, three adapter blocks 62 are respectively connected with a roller 63 for riveting in a rotating manner, rolling tracks of the three rollers 63 coincide, and a pressing head 64 is mounted at the bottom center of the spin riveting seat 61;
During operation, the spin riveting seat 61 drives the roller 63 and the pressure head 64 to descend and rotate, the pressure head 64 presses the plastic part 8 into the automobile part 7 downwards, and meanwhile, the roller 63 spin rivets the opening of the automobile part 7, so as to ensure the lamination quality of the plastic part 8 and the riveting quality of the automobile part 7, the two ends of the spin riveting seat 61 are provided with the lubrication components 9, and the lubrication components 9 are alcohol to assist lubrication;
After the riveting is finished, the automobile fitting 7 returns to the second detection station under the pushing of the jig transfer assembly 2, and the visual detection assembly 5 works at the moment to visually detect the appearance quality of the automobile fitting 7 and the plastic part 8;
As shown in fig. 8, the height detecting assembly 4 includes a horizontal moving cylinder 41, a mounting base 42 moving along the horizontal moving cylinder 41, a detecting head disposed on the mounting base 42, and a vertical moving cylinder 43 disposed above the mounting base 42, a limiting cylinder 46 is installed between the detecting head and the mounting base 42, and the detecting head includes a first detecting head 44 and a second detecting head 45 that can move vertically;
After the visual inspection is finished, the automobile part 7 is conveyed to a first inspection station, firstly, the horizontal moving cylinder 41 pushes the mounting seat 42 to move, so that the first inspection head 44 is aligned to the center of the automobile part 7, meanwhile, the vertical moving cylinder 43 pushes the inspection head to move downwards, and the first inspection head 44 is used for detecting the height of the riveting part of the automobile part 7 through the cooperation of the limiting cylinder 46; after the detection is finished, the vertical moving cylinder 43 is retracted, the horizontal moving cylinder 41 pushes the mounting seat 42 to translate, so that the second detection head 45 is aligned to the center of the automobile fitting 7, meanwhile, the vertical moving cylinder 43 pushes the detection head to move downwards, the limit cylinder 46 is matched, so that the second detection head 45 detects the pressing depth of the plastic part 8, after the detection is finished, a finished product returns to the feeding station along with the jig 1, and blanking is performed, and the steps are repeated sequentially; to ensure the positioning accuracy of the movement of the first detection head 44 and the second detection head 45, limit switches are respectively installed at two ends of the installation seat 42;
the jig conveying assembly 2, the correlation switch 3, the height detection assembly 4, the visual detection assembly 5 and the riveting assembly 6 are electrically connected with and controlled by the controller.
On the basis of the above embodiment, the jig transferring assembly 2 includes a moving plate 21, a moving member 22, a motor 23 and a limiting member 24, the jig 1 is mounted on the moving plate 21, the moving plate 21 is mounted on the moving member 22, the motor 23 is mounted at the end of the moving member 22, the motor 23 drives the moving member 22 to act so as to drive the moving plate 21 to move back and forth, the limiting member 24 is relatively mounted in the moving direction of the moving plate 21, and a plurality of the limiting members 24 are used for moving and positioning the moving plate 21, and the moving member 22 is in the prior art and will not be repeated here.
On the basis of the above embodiment, the correlation switch 3 is provided with two groups, one group is used for detecting the installation direction and the free state of the automobile part 7, and the other group is used for detecting the presence or absence of the plastic part 8.
On the basis of the above embodiment, in order to further increase the positioning accuracy of the feeding device 1, four limiting members 24 are provided, and are respectively located on the same side of the moving plate 21, and correspond to the feeding station, the first detecting station, the second detecting station and the riveting station.
On the basis of the above embodiment, the riveting assembly 6 further includes a servo module longitudinally installed, the output end of the servo module is connected with the spin riveting base 61 and a servo driving assembly for driving the spin riveting base 61 to rotate, the servo module drives the spin riveting base 61 to move up and down, and the installation structure of the servo module, the servo driving assembly and the spin riveting base 61 is in the prior art.
On the basis of the above embodiment, the roller 63 is provided with an arc-shaped part for rolling and riveting the end edge of the product in an R angle.
To sum up:
The spin riveting detection integrated equipment is provided with the jig, the height detection assembly, the visual detection assembly and the riveting assembly, wherein the jig is used for bearing and positioning the automobile parts and the plastic parts, the riveting assembly is used for press fitting and riveting of the automobile parts and the plastic parts, the visual detection assembly is used for detecting the appearance of the automobile parts and the plastic parts after riveting forming, the height detection assembly is used for detecting the riveting surface and the press fitting depth of the automobile parts and the plastic parts through the first detection head and the second detection head respectively, the automation degree is high, the riveting press fitting, the visual and the height detection are in place in one step, and the production efficiency and the yield are high.
The basic principle, main features and advantages of the present utility model are shown and described above, and the front, back, left and right are not specific, mainly for more intuitively explaining the technical solution, but not limiting. It should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the technical concept and features of the present utility model, and the present utility model can be implemented by those skilled in the art without limiting the scope of the utility model, therefore, all equivalent changes or modifications that are made according to the spirit of the present utility model should be included in the scope of the present utility model.
Claims (6)
1. Spin riveting detects integrative equipment, its characterized in that: the fixture comprises a fixture (1) for clamping products and a fixture transfer assembly (2) for transferring the fixture (1), wherein the fixture (1) is provided with a profiling seat (11) and a profiling column (12) for placing the products;
The device further comprises a feeding station, a first detection station, a second detection station and a riveting station which are sequentially arranged along the transfer direction of the jig transfer assembly (2);
the feeding station is provided with a correlation switch (3) for detecting whether a product exists or not;
the first detection station is provided with a height detection assembly (4);
The height detection assembly (4) comprises a horizontal movement cylinder (41), a mounting seat (42) moving along the horizontal movement cylinder (41), a detection head arranged on the mounting seat (42) and a vertical movement cylinder (43) arranged above the mounting seat (42), wherein a limit cylinder (46) is arranged between the detection head and the mounting seat (42), and the detection head comprises a first detection head (44) and a second detection head (45) which can move vertically;
The second detection station is provided with a visual detection component (5) for detecting the appearance of the product after riveting and forming;
The riveting station is provided with a riveting assembly (6) for riveting the product;
The riveting assembly (6) comprises a spin riveting seat (61) capable of moving up and down in the vertical direction and rotating circumferentially, adapter blocks (62) are vertically and fixedly connected to the spin riveting seat (61), three adapter blocks (62) are arranged along a circumferential annular array of the spin riveting seat (61), three adapter blocks (62) are rotationally connected with rollers (63) for riveting, rolling tracks of the three rollers (63) coincide, and a pressing head (64) is arranged at the center of the bottom of the spin riveting seat (61);
The jig comprises a jig conveying component (2), a correlation switch (3), a height detection component (4), a visual detection component (5) and a riveting component (6), and is electrically connected with and controlled by the controller.
2. The spin riveting detection integrated apparatus as claimed in claim 1, wherein: the jig transfer assembly (2) comprises a moving plate (21), a moving part (22), a motor (23) and a limiting part (24), wherein the jig (1) is arranged on the moving plate (21), the moving plate (21) is arranged on the moving part (22), the motor (23) is arranged at the tail end of the moving part (22), and the limiting part (24) is relatively arranged on the moving direction of the moving plate (21).
3. The spin riveting detection integrated apparatus as claimed in claim 1, wherein: the correlation switch (3) is provided with two groups.
4. The spin riveting detection integrated apparatus as claimed in claim 2, wherein: the limiting parts (24) are arranged at four positions, are respectively located on the same side of the movable plate (21), and respectively correspond to the feeding station, the first detection station, the second detection station and the riveting station.
5. The spin riveting detection integrated apparatus as claimed in claim 1, wherein: the riveting assembly (6) further comprises a longitudinally installed servo module, and the output end of the servo module is connected with the spin riveting seat (61) and a servo driving assembly for driving the spin riveting seat (61) to rotate, and the servo module drives the spin riveting seat (61) to move up and down.
6. The spin riveting detection integrated apparatus as claimed in claim 1, wherein: the roller (63) is provided with an arc-shaped part for rolling and riveting the end edge of the product in an R angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322981116.5U CN221090012U (en) | 2023-11-06 | 2023-11-06 | Spin riveting and detecting integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322981116.5U CN221090012U (en) | 2023-11-06 | 2023-11-06 | Spin riveting and detecting integrated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221090012U true CN221090012U (en) | 2024-06-07 |
Family
ID=91306937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322981116.5U Active CN221090012U (en) | 2023-11-06 | 2023-11-06 | Spin riveting and detecting integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221090012U (en) |
-
2023
- 2023-11-06 CN CN202322981116.5U patent/CN221090012U/en active Active
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