CN221088109U - Horizontal axis milling keyway processing fixture - Google Patents

Horizontal axis milling keyway processing fixture Download PDF

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CN221088109U
CN221088109U CN202323015798.0U CN202323015798U CN221088109U CN 221088109 U CN221088109 U CN 221088109U CN 202323015798 U CN202323015798 U CN 202323015798U CN 221088109 U CN221088109 U CN 221088109U
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horizontal axis
base
transverse axis
clamping
support blocks
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严金凤
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Nanjing University of Science and Technology
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Nanjing University of Science and Technology
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Abstract

本实用新型公开了一种横轴铣键槽加工夹具,包括:底座,用于将整个夹具固定在机床工作台上;两个支撑块,用于支撑横轴;且支撑块与底座采用可拆卸式连接;夹紧组件,设置在两个支撑块之间,用于将横轴压紧在支撑块上,且夹紧组件高度可调;定位组件,用于对横轴轴向进行限位,并监控横轴在加工过程中夹持状态有无偏移。本夹具能够适应不同直径的横轴的夹紧,定位组件能够对横轴进行轴向限位,并监控横轴在加工过程中夹持状态有无偏移,整个夹具的各部件与底座均为可拆卸结构,能够实现快速拼装。

The utility model discloses a transverse axis milling keyway processing fixture, including: a base, used to fix the entire fixture on a machine tool workbench; two support blocks, used to support the transverse axis; and the support blocks and the base are detachably connected; a clamping assembly, arranged between the two support blocks, used to press the transverse axis onto the support blocks, and the clamping assembly is height-adjustable; a positioning assembly, used to limit the axial position of the transverse axis, and monitor whether the clamping state of the transverse axis is offset during processing. This fixture can adapt to the clamping of transverse axes of different diameters, and the positioning assembly can limit the axial position of the transverse axis, and monitor whether the clamping state of the transverse axis is offset during processing. All components of the entire fixture and the base are detachable structures, which can be quickly assembled.

Description

横轴铣键槽加工夹具Horizontal axis milling keyway processing fixture

技术领域Technical Field

本实用新型属于机械加工辅助工装领域,特别是一种横轴铣键槽加工夹具。The utility model belongs to the field of mechanical processing auxiliary tooling, in particular to a horizontal axis milling keyway processing fixture.

背景技术Background technique

横轴在生产过程中,会对轴身进行铣键槽加工。铣键槽是用铣刀在工件表面铣出键槽的一个过程,需要专用的夹具将工件夹紧并用铣刀铣切加工,加工过程中对键槽的精度要求较高。现有的横轴铣键槽夹具结构较为复杂,轴向定位精度不高,刚性差,无法实现结构的快速拼装,加工废品率高,效率低。During the production process of the transverse axis, the shaft body will be milled with keyways. Keyway milling is a process of milling a keyway on the surface of a workpiece with a milling cutter. A special fixture is required to clamp the workpiece and mill it with a milling cutter. The keyway accuracy is required to be high during the processing. The existing transverse axis keyway milling fixture has a relatively complex structure, low axial positioning accuracy, poor rigidity, and cannot achieve rapid assembly of the structure. The processing scrap rate is high and the efficiency is low.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种横轴铣键槽加工夹具,以实现夹具的快速拼装,节约加工时间。The utility model aims to provide a horizontal axis milling keyway processing fixture to achieve rapid assembly of the fixture and save processing time.

实现本实用新型目的的技术解决方案为:The technical solution to achieve the purpose of this utility model is:

一种横轴铣键槽加工夹具,包括:A horizontal axis keyway milling fixture, comprising:

底座,用于将整个夹具固定在机床工作台上;A base, used to fix the entire fixture on the machine tool table;

两个支撑块,用于支撑横轴;且支撑块与底座采用可拆卸式连接;Two support blocks are used to support the horizontal axis; and the support blocks are detachably connected to the base;

夹紧组件,设置在两个支撑块之间,用于将横轴压紧在支撑块上,且夹紧组件高度可调;A clamping assembly is arranged between the two support blocks and is used to press the transverse axis onto the support blocks, and the height of the clamping assembly is adjustable;

定位组件,用于对横轴轴向进行限位,并监控横轴在加工过程中夹持状态有无偏移。The positioning component is used to limit the axial direction of the horizontal axis and monitor whether the clamping state of the horizontal axis is offset during the processing.

本实用新型与现有技术相比,其显著优点是:Compared with the prior art, the utility model has the following significant advantages:

本实用新型的一种横轴铣键槽加工夹具,能够根据不同规格选择不同类型的支撑块、压板高度可调,能够适应不同直径的横轴的夹紧;定位组件能够对横轴进行轴向限位,并监控横轴在加工过程中夹持状态有无偏移,整个夹具的各部件与底座均为可拆卸结构,能够实现快速拼装。The utility model discloses a horizontal axis milling keyway processing fixture, which can select different types of support blocks according to different specifications, and the pressure plate has an adjustable height, and can adapt to the clamping of horizontal axes with different diameters; the positioning component can limit the axial position of the horizontal axis, and monitor whether the clamping state of the horizontal axis is offset during the processing; all parts and the base of the entire fixture are detachable structures, and can be assembled quickly.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为横轴铣键槽加工夹具立体图。Figure 1 is a stereoscopic view of the horizontal axis milling keyway processing fixture.

图2为横轴铣键槽加工夹具正视图。Figure 2 is a front view of the horizontal axis milling keyway processing fixture.

图3为横轴铣键槽加工夹具俯视图。Figure 3 is a top view of the horizontal axis milling keyway processing fixture.

图4为横轴铣键槽加工夹具侧视图。Figure 4 is a side view of the horizontal axis milling keyway processing fixture.

图5为横轴铣键槽加工夹具轴侧图。Figure 5 is an axial view of the horizontal axis milling keyway processing fixture.

图6为夹紧组件结构图。FIG. 6 is a structural diagram of the clamping assembly.

图7为底座底部结构图。Figure 7 is a structural diagram of the bottom of the base.

具体实施方式Detailed ways

下面结合附图及具体实施例对本实用新型做进一步的介绍。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

结合图1-图7,本实施例的一种横轴铣键槽加工夹具,包括底座1、第一支撑块2、第二支撑块3、定位组件和夹紧组件;In conjunction with FIG. 1 to FIG. 7 , a horizontal axis keyway milling fixture of this embodiment includes a base 1, a first support block 2, a second support block 3, a positioning assembly and a clamping assembly;

所述底座1两端各设有一个U形孔1-1,用于将整个夹具固定在机床工作台上;所述第一支撑块2、第二支撑块3成对使用,通过螺栓固定在底座1上,用于支撑横轴100;所述夹紧组件位于两个支撑块之间,用于将横轴100夹紧固定在两个支撑块上。第一支撑块2、第二支撑块3均采用V形块,可根据横轴100的直径大小选择不同开口大小的V形块。所述定位组件,用于对横轴100的端面进行轴向限位。The base 1 is provided with a U-shaped hole 1-1 at each end, which is used to fix the entire fixture on the machine tool workbench; the first support block 2 and the second support block 3 are used in pairs, fixed to the base 1 by bolts, and used to support the transverse axis 100; the clamping assembly is located between the two support blocks, and is used to clamp the transverse axis 100 on the two support blocks. The first support block 2 and the second support block 3 are both V-shaped blocks, and V-shaped blocks with different opening sizes can be selected according to the diameter of the transverse axis 100. The positioning assembly is used to axially limit the end face of the transverse axis 100.

所述夹紧组件包括活节螺栓4、圆柱销5、压板6、固定块7、拉杆8、压紧螺母9、垫片10;所述活节螺栓4下端设有螺纹,螺纹上设有高度调节螺母20,活节螺栓4通过螺纹与底座1连接,并通过调节螺母20调整紧固位置,实现活节螺栓4安装长度的可调,以实现对压板6高度的可调,以适应不同直径大小的横轴100。所述压板6一端通过圆柱销5与活节螺栓4相连,另一端设有U形孔6-1,用于穿过拉杆8;拉杆8下端通过转轴与固定块7相连,上端设有螺纹,用于安装压紧螺母9和垫片10;固定块7通过螺栓与底座1连接。使用时,转动压板6,将压板6支撑在横轴100上,然后将拉杆8穿过压板6的U形孔6-1,安装垫片10和压紧螺母9,转动压紧螺母9,下压压板6,通过压板6将横轴100压紧在两个支撑块上。优选的,所述压板6底部还设有一层较薄弹性块,如橡胶块,防止划伤横轴。The clamping assembly includes a live bolt 4, a cylindrical pin 5, a pressure plate 6, a fixed block 7, a tie rod 8, a clamping nut 9, and a gasket 10; the live bolt 4 has a thread at the lower end, and a height adjustment nut 20 is provided on the thread. The live bolt 4 is connected to the base 1 through the thread, and the fastening position is adjusted by adjusting the nut 20 to achieve adjustable installation length of the live bolt 4, so as to achieve adjustable height of the pressure plate 6 to adapt to transverse axes 100 of different diameters. One end of the pressure plate 6 is connected to the live bolt 4 through the cylindrical pin 5, and the other end is provided with a U-shaped hole 6-1 for passing the tie rod 8; the lower end of the tie rod 8 is connected to the fixed block 7 through a rotating shaft, and the upper end is provided with a thread for installing the clamping nut 9 and the gasket 10; the fixed block 7 is connected to the base 1 through a bolt. When in use, the pressing plate 6 is rotated to support the pressing plate 6 on the horizontal shaft 100, and then the pull rod 8 is passed through the U-shaped hole 6-1 of the pressing plate 6, the gasket 10 and the clamping nut 9 are installed, and the clamping nut 9 is rotated to press the pressing plate 6 downward, and the horizontal shaft 100 is pressed against the two supporting blocks through the pressing plate 6. Preferably, a thin elastic block, such as a rubber block, is also provided at the bottom of the pressing plate 6 to prevent the horizontal shaft from being scratched.

所述定位组件包括定位座11、定位柱12,所述定位座11通过螺栓固定在底座1上,所述定位柱12通过螺纹与定位座11相连,能够调节伸出的长度;所述定位柱12上固定有位移传感器,能够实时监测横轴100的位置,以监控横轴100在加工过程中夹持状态有无偏移。The positioning assembly includes a positioning seat 11 and a positioning column 12. The positioning seat 11 is fixed to the base 1 by bolts, and the positioning column 12 is connected to the positioning seat 11 by threads, and the extended length can be adjusted; a displacement sensor is fixed on the positioning column 12, which can monitor the position of the horizontal axis 100 in real time to monitor whether the clamping state of the horizontal axis 100 is offset during the processing process.

所述底座1两端的U形孔1-1、两个支撑块、定位组件布置在同一直线上,所述底座1底部设有多个避位槽1-2,用于避开与底座连接的螺栓。The U-shaped holes 1-1 at both ends of the base 1, the two support blocks, and the positioning assembly are arranged on the same straight line, and a plurality of avoidance grooves 1-2 are provided at the bottom of the base 1 for avoiding the bolts connected to the base.

本实施例的横轴铣键槽加工夹具,使用时,先将第一支撑块2、第二支撑块3、定位组件和夹紧组件固定在底座1上,第一支撑块2、第二支撑块3大小类型根据横轴直径选择,通过活节螺栓4调节压板6的高度,将待加工的横轴100放置在两个支撑块上,一端紧贴定位柱12,将压板6压在横轴100上,然后通过拉杆8、压紧螺母9、垫片10将压板6压紧。然后将整个加工夹具放置在机床的工作台上,通过底座1两端的U形孔1-1与机床工作台固定,通过机床对横轴进行铣键槽的加工。When using the transverse axis keyway milling fixture of this embodiment, first fix the first support block 2, the second support block 3, the positioning assembly and the clamping assembly on the base 1. The size and type of the first support block 2 and the second support block 3 are selected according to the diameter of the transverse axis. The height of the pressing plate 6 is adjusted by the movable bolt 4. The transverse axis 100 to be processed is placed on the two support blocks, one end is close to the positioning column 12, and the pressing plate 6 is pressed on the transverse axis 100. Then, the pressing plate 6 is pressed by the pull rod 8, the clamping nut 9, and the gasket 10. Then, the entire processing fixture is placed on the workbench of the machine tool, fixed to the workbench of the machine tool through the U-shaped holes 1-1 at both ends of the base 1, and the transverse axis is processed by the machine tool.

本实施例的横轴铣键槽加工夹具,能够根据不同规格选择不同类型的支撑块、压板高度可调,能够适应不同直径的横轴的夹紧;定位组件能够对横轴进行轴向限位,并监控横轴100在加工过程中夹持状态有无偏移,整个夹具的各部件与底座均为可拆卸结构,能够实现快速拼装。The transverse axis milling keyway processing fixture of this embodiment can select different types of support blocks according to different specifications, and the pressure plate has an adjustable height, which can adapt to the clamping of transverse axes of different diameters; the positioning component can limit the axial position of the transverse axis and monitor whether the clamping state of the transverse axis 100 is offset during the processing. The various components and the base of the entire fixture are detachable structures, which can be assembled quickly.

Claims (8)

1.一种横轴铣键槽加工夹具,其特征在于,包括:1. A horizontal axis keyway milling fixture, characterized by comprising: 底座,用于将整个夹具固定在机床工作台上;A base, used to fix the entire fixture on the machine tool table; 两个支撑块,用于支撑横轴;且支撑块与底座采用可拆卸式连接;Two support blocks are used to support the horizontal axis; and the support blocks are detachably connected to the base; 夹紧组件,设置在两个支撑块之间,用于将横轴压紧在支撑块上,且夹紧组件高度可调;A clamping assembly is arranged between the two support blocks and is used to press the transverse axis onto the support blocks, and the height of the clamping assembly is adjustable; 定位组件,用于对横轴轴向进行限位,并监控横轴在加工过程中夹持状态有无偏移。The positioning component is used to limit the axial direction of the horizontal axis and monitor whether the clamping state of the horizontal axis is offset during the processing. 2.根据权利要求1所述的横轴铣键槽加工夹具,其特征在于,所述夹紧组件包括活节螺栓、圆柱销、压板、固定块、拉杆、压紧螺母、垫片;所述活节螺栓下端设有螺纹,螺纹上设有高度调节螺母,活节螺栓通过螺纹与底座连接;所述压板一端与活节螺栓转动连接,另一端设有U形孔,用于穿过拉杆;拉杆下端通过转轴与固定块相连,上端设有螺纹,用于安装压紧螺母和垫片;固定块通过螺栓与底座连接。2. The transverse axis milling keyway processing fixture according to claim 1 is characterized in that the clamping assembly includes a pivot bolt, a cylindrical pin, a pressure plate, a fixed block, a pull rod, a clamping nut, and a gasket; the lower end of the pivot bolt is provided with a thread, and a height adjustment nut is provided on the thread, and the pivot bolt is connected to the base through a thread; one end of the pressure plate is rotatably connected to the pivot bolt, and the other end is provided with a U-shaped hole for passing the pull rod; the lower end of the pull rod is connected to the fixed block through a rotating shaft, and the upper end is provided with a thread for installing a clamping nut and a gasket; the fixed block is connected to the base through a bolt. 3.根据权利要求2所述的横轴铣键槽加工夹具,其特征在于,所述压板底部还设有弹性块。3. The horizontal axis milling keyway processing fixture according to claim 2 is characterized in that an elastic block is also provided at the bottom of the pressure plate. 4.根据权利要求1所述的横轴铣键槽加工夹具,其特征在于,所述定位组件包括定位座、定位柱,所述定位座固定在底座上,所述定位柱与定位座相连;所述定位柱上固定有位移监测模块,以监控横轴在加工过程中夹持状态有无偏移。4. The transverse axis milling keyway processing fixture according to claim 1 is characterized in that the positioning assembly includes a positioning seat and a positioning column, the positioning seat is fixed on the base, and the positioning column is connected to the positioning seat; a displacement monitoring module is fixed on the positioning column to monitor whether the clamping state of the transverse axis is offset during the processing. 5.根据权利要求4所述的横轴铣键槽加工夹具,其特征在于,所述定位柱通过螺纹与定位座相连。5. The horizontal axis milling keyway processing fixture according to claim 4, characterized in that the positioning column is connected to the positioning seat through a thread. 6.根据权利要求1所述的横轴铣键槽加工夹具,其特征在于,所述底座两端各设有一个U形孔。6. The horizontal axis milling keyway processing fixture according to claim 1, characterized in that a U-shaped hole is provided at each end of the base. 7.根据权利要求6所述的横轴铣键槽加工夹具,其特征在于,所述底座两端的U形孔、两个支撑块、定位组件布置在同一直线上。7. The horizontal axis milling keyway processing fixture according to claim 6 is characterized in that the U-shaped holes at both ends of the base, the two support blocks, and the positioning assembly are arranged on the same straight line. 8.根据权利要求1所述的横轴铣键槽加工夹具,其特征在于,所述底座底部设有多个避位槽。8. The horizontal axis milling keyway processing fixture according to claim 1 is characterized in that a plurality of avoidance grooves are provided at the bottom of the base.
CN202323015798.0U 2023-11-08 2023-11-08 Horizontal axis milling keyway processing fixture Active CN221088109U (en)

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