CN221085842U - A metal silicon sample preparation and crushing device - Google Patents
A metal silicon sample preparation and crushing device Download PDFInfo
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Abstract
本实用新型公开了一种金属硅制样破碎装置,包括送料箱,所述送料箱内固定安装有运输装置,所述送料箱四周固定安装有洗涤装置,所述送料箱上部固定安装有进料管,所述进料管一端固定安装有破碎箱,所述破碎箱上部固定安装有预处理装置,所述预处理装置四周固定安装滤尘装置,所述预处理装置下部固定安装有导滑板。本实用新型中通过设置洗涤装置对金属硅喷淋洗涤,洗去金属硅表面的污垢的同时对金属硅湿润,通过运输装置减轻人工送料的麻烦,同时对金属硅进行预处理,通过滤尘装置对破碎产生的粉尘金属硅进行吸附,再通过导滑板进行回收,从而有效降低箱内粉尘。
The utility model discloses a metal silicon sample preparation and crushing device, including a feeding box, a transportation device fixedly installed in the feeding box, a washing device fixedly installed around the feeding box, a feeding pipe fixedly installed on the upper part of the feeding box, a crushing box fixedly installed on one end of the feeding pipe, a pre-treatment device fixedly installed on the upper part of the crushing box, a dust filtering device fixedly installed around the pre-treatment device, and a guide plate fixedly installed on the lower part of the pre-treatment device. In the utility model, the washing device is provided to spray and wash the metal silicon, and the dirt on the surface of the metal silicon is washed away while the metal silicon is moistened. The transportation device is used to reduce the trouble of manual feeding, and the metal silicon is pre-treated at the same time. The dust metal silicon generated by the crushing is adsorbed by the dust filtering device, and then recovered by the guide plate, thereby effectively reducing the dust in the box.
Description
技术领域Technical Field
本实用新型涉及金属硅制样破碎技术领域,具体为一种金属硅制样破碎装置。The utility model relates to the technical field of metal silicon sample preparation and crushing, in particular to a metal silicon sample preparation and crushing device.
背景技术Background technique
金属硅又称结晶硅或工业硅,其主要用途是作为非铁基合金的添加剂,金属硅是由石英和焦炭在电热炉内冶炼成的产品,主成分硅元素的含量在98%左右,其余杂质为铁、铝和钙等。金属硅具有热容量小、机械强度高、导热系数低、不燃烧、无毒无味、可切割和运输方便等特点,可广泛用于冶金、电力、化工和船舶等各种热力设备及管道上,特种硅钙材料可用作催化剂载体,在石油炼制和汽车尾气净化等多方面广泛应用,在金属硅的加工过程中需要使用到破碎装置对硅块进行破碎工作,从而方便后续的生产加工,但是现有的金属硅用粉碎装置存在着粉碎效果较差的缺点,不能有效且迅速的对金属硅块体进行粉碎作业,增加了作业时间且降低了作业质量,不便于使用。Metallic silicon is also called crystalline silicon or industrial silicon. Its main use is as an additive for non-ferrous alloys. Metallic silicon is a product smelted from quartz and coke in an electric furnace. The content of the main component silicon is about 98%, and the remaining impurities are iron, aluminum and calcium. Metallic silicon has the characteristics of small heat capacity, high mechanical strength, low thermal conductivity, non-combustion, non-toxic and tasteless, easy to cut and transport, etc. It can be widely used in various thermal equipment and pipelines such as metallurgy, electric power, chemical industry and shipbuilding. Special silicon calcium materials can be used as catalyst carriers and are widely used in many aspects such as petroleum refining and automobile exhaust purification. In the processing of metallic silicon, a crushing device is needed to crush the silicon block, so as to facilitate subsequent production and processing. However, the existing crushing device for metallic silicon has the disadvantage of poor crushing effect, and cannot effectively and quickly crush the metallic silicon block, which increases the operation time and reduces the operation quality, and is not convenient to use.
对于上述问题,如专利号为CN201911322193.1包括粉碎箱,所述粉碎箱的顶部和底部分别固定安装有进料箱和底座,所述进料箱的外侧固定安装有一端与粉碎箱顶部固定连接的安装架,所述进料箱的顶部连通有进料杆,所述进料箱的内腔固定安装有隔板,所述进料箱的右侧固定安装有箱体,箱体内腔的右侧壁固定安装有驱动电机,驱动电机的输出轴固定连接有一端贯穿至进料箱内腔的套杆,套杆的左侧固定安装有主动圆锥齿轮,主动圆锥齿轮的顶部啮合有从动圆锥齿轮,从动圆锥齿轮的轴心处固定连接有驱动杆。Regarding the above problems, the patent number CN201911322193.1 includes a crushing box, and a feed box and a base are fixedly installed on the top and bottom of the crushing box respectively, and a mounting frame with one end fixedly connected to the top of the crushing box is fixedly installed on the outer side of the feed box, and a feed rod is connected to the top of the feed box, and a partition is fixedly installed in the inner cavity of the feed box, and a box body is fixedly installed on the right side of the feed box, and a driving motor is fixedly installed on the right side wall of the box body cavity, and the output shaft of the driving motor is fixedly connected to a sleeve rod with one end penetrating into the inner cavity of the feed box, and a driving bevel gear is fixedly installed on the left side of the sleeve rod, and a driven bevel gear is meshed with a driven bevel gear on the top of the driving bevel gear, and a driving rod is fixedly connected to the axis center of the driven bevel gear.
上述专利中虽然整体结构简单,提高了金属硅的粉碎质量,提高了装置粉碎效果好的目的,便于使用,但是还存在着破碎箱内粉尘较多,污染环境的问题。Although the above patent has a simple overall structure, improves the crushing quality of metallic silicon, improves the purpose of good crushing effect of the device, and is easy to use, there is still a problem of much dust in the crushing box, which pollutes the environment.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种金属硅制样破碎装置,通过设置洗涤装置对金属硅喷淋洗涤,洗去金属硅表面的污垢的同时对金属硅湿润,通过运输装置减轻人工送料的麻烦,同时对金属硅进行预处理,通过滤尘装置对破碎产生的粉尘金属硅进行吸附,再通过导滑板进行回收,从而有效降低箱内粉尘,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a metal silicon sample preparation and crushing device, which sprays and washes the metal silicon by arranging a washing device to wash the dirt on the surface of the metal silicon and moisten the metal silicon at the same time, reduces the trouble of manual feeding by a transportation device, and pre-treats the metal silicon at the same time, adsorbs the dusty metal silicon generated by crushing by a dust filtering device, and then recovers it through a guide slide plate, thereby effectively reducing the dust in the box to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种金属硅制样破碎装置,包括送料箱,所述送料箱内固定安装有运输装置,所述送料箱四周固定安装有洗涤装置,所述送料箱上部固定安装有进料管,所述进料管一端固定安装有破碎箱,所述破碎箱上部固定安装有预处理装置,所述预处理装置四周固定安装滤尘装置,所述预处理装置下部固定安装有导滑板,所述导滑板下端固定安装有破碎组件,所述破碎组件下端开设有出料口。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metallic silicon sample preparation and crushing device, comprising a feeding box, a transport device is fixedly installed in the feeding box, a washing device is fixedly installed around the feeding box, a feeding pipe is fixedly installed on the upper part of the feeding box, a crushing box is fixedly installed on one end of the feeding pipe, a pretreatment device is fixedly installed on the upper part of the crushing box, a dust filtering device is fixedly installed around the pretreatment device, a guide slide is fixedly installed on the lower part of the pretreatment device, a crushing assembly is fixedly installed on the lower end of the guide slide, and a discharge port is opened at the lower end of the crushing assembly.
进一步的,所述运输装置包括运输电机,所述运输电机固定安装在送料箱底部一端,所述运输电机输出端固定连接有运输杆,所述运输杆上固定连接有运输刀。Furthermore, the transport device includes a transport motor, which is fixedly installed at one end of the bottom of the feeding box, and an output end of the transport motor is fixedly connected to a transport rod, and a transport knife is fixedly connected to the transport rod.
进一步的,所述洗涤装置包括高压喷头,所述高压喷头固定安装在送料箱一侧,所述高压喷头固定连接有导管,所述导管固定连接有水箱。Furthermore, the washing device includes a high-pressure nozzle, which is fixedly installed on one side of the feeding box, and the high-pressure nozzle is fixedly connected to a conduit, and the conduit is fixedly connected to a water tank.
进一步的,所述送料箱靠近运输电机一端固定安装有进料斗,所述送料箱远离高压喷头一侧开设有排水孔。Furthermore, a feed hopper is fixedly installed on one end of the feeding box close to the transport motor, and a drainage hole is opened on the side of the feeding box away from the high-pressure nozzle.
进一步的,所述预处理装置包括预处理电机,所述预处理电机固定安装在破碎箱后部上端,所述预处理电机的输出端固定安装有压紧辊。Furthermore, the pre-processing device comprises a pre-processing motor, which is fixedly mounted on the upper rear end of the crushing box, and a pressure roller is fixedly mounted on the output end of the pre-processing motor.
进一步的,所述滤尘装置包括有防护网,所述防护网固定安装在预处理装置周围,所述防护网周围固定安装有过滤装置。Furthermore, the dust filtering device includes a protective net, which is fixedly installed around the pretreatment device, and a filtering device is fixedly installed around the protective net.
进一步的,所述破碎组件包括破碎电机,所述破碎电机固定安装在破碎箱后部下端,所述破碎电机的输出端固定安装有破碎辊,所述破碎辊上部固定安装有破碎齿。Furthermore, the crushing assembly includes a crushing motor, which is fixedly mounted at the lower rear end of the crushing box, a crushing roller is fixedly mounted at the output end of the crushing motor, and crushing teeth are fixedly mounted on the upper part of the crushing roller.
进一步的,所述防护网覆盖在预处理装置和破碎组件上,所述过滤装置覆盖在防护网四周。Furthermore, the protective net covers the pre-treatment device and the crushing component, and the filtering device covers the surroundings of the protective net.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
通过设置洗涤装置对金属硅喷淋洗涤,洗去金属硅表面的污垢的同时对金属硅湿润,降低尘埃。通过设置运输装置减轻人工送料的麻烦,同时对金属硅进行预处理,通过设置滤尘装置对破碎产生的粉尘金属硅进行吸附,再通过导滑板进行回收,从而有效降低破碎装置内粉尘。By setting up a washing device to spray and wash the metal silicon, the dirt on the surface of the metal silicon is washed away and the metal silicon is moistened to reduce dust. By setting up a transportation device to reduce the trouble of manual feeding, the metal silicon is pre-treated at the same time, and the dust metal silicon generated by crushing is adsorbed by the dust filter device, and then recovered through the guide plate, thereby effectively reducing the dust in the crushing device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型的运输装置剖面结构示意图;FIG2 is a schematic cross-sectional view of the transport device of the present invention;
图3为本实用新型的洗涤装置结构示意图;FIG3 is a schematic structural diagram of a washing device of the present utility model;
图4为本实用新型的过滤装置剖面结构示意图;FIG4 is a schematic diagram of the cross-sectional structure of the filter device of the present invention;
图5为本实用新型的破碎组件结构示意图。FIG5 is a schematic diagram of the structure of the crushing assembly of the present invention.
图中:1、送料箱;2、进料斗;3、排水孔;4、运输装置;5、运输电机;6、运输杆;7、运输刀;8、洗涤装置;9、高压喷头;10、导管;11、水箱;12、进料管;13、破碎箱;14、预处理装置;15、预处理电机;16、压紧辊;17、滤尘装置;18、防护网;19、过滤装置;20、导滑板;21、破碎组件;22、破碎电机;23、破碎辊;24、破碎齿;25、出料口。In the figure: 1. Feed box; 2. Feed hopper; 3. Drain hole; 4. Transport device; 5. Transport motor; 6. Transport rod; 7. Transport knife; 8. Washing device; 9. High-pressure nozzle; 10. Conduit; 11. Water tank; 12. Feed pipe; 13. Crushing box; 14. Pretreatment device; 15. Pretreatment motor; 16. Pressing roller; 17. Dust filter; 18. Protective net; 19. Filter device; 20. Guide slide; 21. Crushing assembly; 22. Crushing motor; 23. Crushing roller; 24. Crushing teeth; 25. Discharge port.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-5,本实用新型提供一种技术方案:一种金属硅制样破碎装置,包括送料箱1,在送料箱1内固定安装有运输装置4,运输装置4包括运输电机5,运输电机5固定安装在送料箱1底部一端,运输电机5输出端固定连接有运输杆6,运输杆6上固定连接有运输刀7。运输电机5的转动带动运输刀7转动,对金属硅进行运输的同时挤压破碎处理金属硅。Please refer to Figures 1-5. The utility model provides a technical solution: a metal silicon sample preparation and crushing device, including a feed box 1, a transport device 4 is fixedly installed in the feed box 1, and the transport device 4 includes a transport motor 5, which is fixedly installed at one end of the bottom of the feed box 1. The output end of the transport motor 5 is fixedly connected to a transport rod 6, and the transport rod 6 is fixedly connected to a transport knife 7. The rotation of the transport motor 5 drives the transport knife 7 to rotate, and the metal silicon is squeezed and crushed while being transported.
在送料箱1四周固定安装有洗涤装置8,洗涤装置8包括高压喷头9,高压喷头9固定安装在送料箱1一侧,高压喷头9固定连接有导管10,导管10固定连接有水箱11。高压喷头9喷洗运输装置4上的金属硅,对金属硅进行清洗,同时湿润金属硅减少破碎金属硅产生的粉尘。A washing device 8 is fixedly installed around the feeding box 1, and the washing device 8 includes a high-pressure nozzle 9, which is fixedly installed on one side of the feeding box 1. The high-pressure nozzle 9 is fixedly connected to a conduit 10, and the conduit 10 is fixedly connected to a water tank 11. The high-pressure nozzle 9 sprays the metal silicon on the transport device 4 to clean the metal silicon, and at the same time wets the metal silicon to reduce dust generated by broken metal silicon.
在送料箱1靠近运输电机5一端固定安装有进料斗2,进料斗2方便大量的金属硅进入到运输装置4中,便于运输,工人只需将金属硅倒入进料斗2中,避免爬到破碎箱13上部进行人工送料。在送料箱1远离高压喷头9一侧开设有排水孔3。洗涤装置8喷淋洗涤金属硅的污水经过排水孔3排出,避免污水堆积。A feed hopper 2 is fixedly installed at one end of the feeding box 1 near the transport motor 5. The feed hopper 2 facilitates a large amount of metal silicon to enter the transport device 4 for easy transportation. Workers only need to pour the metal silicon into the feed hopper 2 to avoid climbing to the top of the crushing box 13 for manual feeding. A drainage hole 3 is opened on the side of the feeding box 1 away from the high-pressure nozzle 9. The sewage from the washing device 8 spraying and washing the metal silicon is discharged through the drainage hole 3 to avoid sewage accumulation.
在送料箱1上部固定安装有进料管12,运输装置4运输来的金属硅通过进料管12进入到破碎箱13中。在进料管12一端固定安装有破碎箱13,在破碎箱13上部固定安装有预处理装置14,预处理装置14包括预处理电机15,预处理电机15固定安装在破碎箱13后部上端,预处理电机15的输出端固定安装有压紧辊16。预处理装置14通过压紧辊16挤压金属硅,对金属硅进行预处理,将大块金属硅挤压处理成较小块的金属硅。A feed pipe 12 is fixedly installed on the upper part of the feed box 1, and the metal silicon transported by the transport device 4 enters the crushing box 13 through the feed pipe 12. A crushing box 13 is fixedly installed at one end of the feed pipe 12, and a pre-treatment device 14 is fixedly installed on the upper part of the crushing box 13. The pre-treatment device 14 includes a pre-treatment motor 15, which is fixedly installed on the upper rear end of the crushing box 13, and a pressure roller 16 is fixedly installed on the output end of the pre-treatment motor 15. The pre-treatment device 14 squeezes the metal silicon through the pressure roller 16 to pre-treat the metal silicon, and squeezes the large pieces of metal silicon into smaller pieces of metal silicon.
在预处理装置14下部固定安装有导滑板20,导滑板20表面光滑,粉尘颗粒经过导滑板20的引导滑落,避免金属硅粉尘堆积,导滑板20引导金属硅粉尘滑落到破碎组件21中,同时将预处理装置14处理后金属硅引导滑落到破碎组件21中。在导滑板20下端固定安装有破碎组件21,破碎组件21包括破碎电机22,破碎电机22固定安装在破碎箱13后部下端,在破碎电机22的输出端固定安装有破碎辊23,在破碎辊23上部固定安装有破碎齿24。破碎电机22的转动,带动破碎齿24相互挤压,使得较小的金属硅经过破碎齿24挤压处理变成金属硅颗粒。A guide plate 20 is fixedly installed at the lower part of the pretreatment device 14. The surface of the guide plate 20 is smooth. The dust particles slide down under the guidance of the guide plate 20 to avoid the accumulation of metal silicon dust. The guide plate 20 guides the metal silicon dust to slide into the crushing assembly 21, and at the same time guides the metal silicon processed by the pretreatment device 14 to slide into the crushing assembly 21. A crushing assembly 21 is fixedly installed at the lower end of the guide plate 20. The crushing assembly 21 includes a crushing motor 22. The crushing motor 22 is fixedly installed at the lower end of the rear part of the crushing box 13. A crushing roller 23 is fixedly installed at the output end of the crushing motor 22, and a crushing tooth 24 is fixedly installed on the upper part of the crushing roller 23. The rotation of the crushing motor 22 drives the crushing teeth 24 to squeeze each other, so that the smaller metal silicon is squeezed by the crushing teeth 24 and becomes metal silicon particles.
在预处理装置14四周固定安装滤尘装置17,滤尘装置17包括有防护网18,防护网18固定安装在预处理装置14周围,防护网18周围固定安装有过滤装置19。防护网18覆盖在预处理装置14和破碎组件21上,过滤装置19覆盖在防护网18四周。防护网18防止预处理装置14以及破碎组件21对金属硅处理时,金属硅碎片弹出,防止崩伤工人。过滤装置19有效避免金属硅粉尘弥漫,将金属硅粉尘颗粒聚集吸附在过滤装置19上,使得金属硅粉尘聚集滑落,重新进入破碎组件21中,进而重新回到出料口25中。A dust filter 17 is fixedly installed around the pretreatment device 14. The dust filter 17 includes a protective net 18. The protective net 18 is fixedly installed around the pretreatment device 14. A filter 19 is fixedly installed around the protective net 18. The protective net 18 covers the pretreatment device 14 and the crushing component 21, and the filter 19 covers the protective net 18. The protective net 18 prevents metal silicon fragments from being ejected when the pretreatment device 14 and the crushing component 21 process the metal silicon, thereby preventing injuries to workers. The filter 19 effectively prevents the spread of metal silicon dust, gathers and adsorbs the metal silicon dust particles on the filter 19, so that the metal silicon dust gathers and slides, re-enters the crushing component 21, and then returns to the discharge port 25.
在破碎组件21下端开设有出料口25,出料口25方便工人将破碎后的金属硅收集起来。A discharge port 25 is provided at the lower end of the crushing assembly 21 , and the discharge port 25 is convenient for workers to collect the crushed metallic silicon.
使用时,将需要破碎的金属硅放入到进料斗2中,金属硅在送料箱1内部的运输刀7的作用下,对金属硅进行运输的同时挤压破碎处理金属硅,且高压喷头9喷出水雾对金属硅进行洗涤、湿润,污水从排水孔3排出,避免污水堆积且降低粉尘。金属硅通过进料管12进入到破碎箱13中,通过预处理装置14以及破碎组件21对金属硅粉碎,防护网18防止预处理装置14以及破碎组件21对金属硅处理时,金属硅碎片弹出,防止崩伤工人,过滤装置19有效避免金属硅粉尘弥漫,将金属硅粉尘颗粒聚集吸附在过滤装置19上,使得金属硅粉尘聚集滑落,且导滑板20引导金属硅粉尘滑落,进而降低粉尘的同时使得金属硅粉尘重新回到出料口25中。When in use, the metal silicon to be crushed is placed in the feed hopper 2. Under the action of the transport knife 7 inside the feed box 1, the metal silicon is transported while being squeezed and crushed, and the high-pressure nozzle 9 sprays water mist to wash and moisten the metal silicon. The sewage is discharged from the drainage hole 3 to avoid sewage accumulation and reduce dust. The metal silicon enters the crushing box 13 through the feed pipe 12, and is crushed by the pretreatment device 14 and the crushing assembly 21. The protective net 18 prevents the metal silicon fragments from being ejected when the pretreatment device 14 and the crushing assembly 21 process the metal silicon, so as to prevent the collapse and injury to the workers. The filter device 19 effectively prevents the metal silicon dust from spreading, and the metal silicon dust particles are gathered and adsorbed on the filter device 19, so that the metal silicon dust gathers and slides down, and the guide plate 20 guides the metal silicon dust to slide down, thereby reducing the dust and allowing the metal silicon dust to return to the discharge port 25.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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