CN221078019U - Falling protector detection device - Google Patents

Falling protector detection device Download PDF

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Publication number
CN221078019U
CN221078019U CN202322526219.2U CN202322526219U CN221078019U CN 221078019 U CN221078019 U CN 221078019U CN 202322526219 U CN202322526219 U CN 202322526219U CN 221078019 U CN221078019 U CN 221078019U
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China
Prior art keywords
driving
lifting
assembly
fall arrester
rope
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Active
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CN202322526219.2U
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Chinese (zh)
Inventor
任亚飞
刘子昭
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China International Union Beijing Equipment Manufacturing Co ltd
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China International Union Beijing Equipment Manufacturing Co ltd
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Priority to CN202322526219.2U priority Critical patent/CN221078019U/en
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Abstract

The utility model relates to the technical field of detection tools and provides a falling protector detection device which comprises a bearing main body, a hoisting assembly, a driving assembly and a control assembly, wherein the hoisting assembly is used for hoisting a product to be detected; the driving assembly is positioned below the hoisting assembly and is used for pulling out a rope of a product to be tested; the driving assembly comprises a first driving mechanism with a detection sensor, a roller component and a second driving mechanism, wherein the first driving mechanism is in transmission connection with the roller component and is used for driving the roller component to rotate so as to pull out a rope of the falling protector; the second driving mechanism is connected with the roller component through a linear transmission component and is used for driving the roller component to perform linear motion while rotating, and the control component is respectively and electrically connected with the hoisting component, the first driving mechanism and the second driving mechanism. The utility model can realize automatic measurement of the rope length of the falling protector and automatic test of the contraction performance of the falling protector, and has the advantages of high test precision, novel structural design and simple operation.

Description

Falling protector detection device
Technical Field
The utility model relates to the technical field of detection tools, in particular to a falling protector detection device.
Background
At present, the operation is carried out under the high altitude environment, especially wind power generation field, building field and fields such as conflagration rescue, need be equipped with the protective equipment that prevents personnel's unexpected fall, such as safety brake, safety brake again is called speed differential ware, can be in limiting distance quick braking locking falling object, is fit for goods hoist and mount, protection ground operating personnel's life safety and prevent the damage of hanging work piece object.
In order to ensure the safe use of the safety catch, the safety catch is generally required to be detected after production is completed so as to determine that the safety catch meets relevant standards.
In the related art, the safety hook is installed on an anchor point of a simple tool in a testing stage, and is tested by manually pulling out the rope and manually controlling the retraction of the rope by a tester. Because the test times are more, the test workload is large, and the working fatigue of the tester is easy to be caused, so that the reliability of the test result is poor.
Disclosure of utility model
The utility model provides a safety hook detection device, which is used for solving the defects of at least one of the prior art, realizing automatic measurement of the rope length of the safety hook and automatic test of the contraction performance of the safety hook, and has the advantages of high test precision, novel structural design and simple operation.
The utility model provides a fall arrester detection device, comprising:
A carrying body;
The hoisting assembly is arranged on the bearing main body and used for hoisting the product to be detected;
The driving assembly is arranged on the bearing main body and is positioned below the hoisting assembly; the driving assembly comprises a first driving mechanism with a detection sensor, a roller component and a second driving mechanism, wherein the first driving mechanism is in transmission connection with the roller component and is used for driving the roller component to rotate so as to pull out a rope of the fall arrester; the second driving mechanism is connected with the roller component through a linear transmission component and is used for driving the roller component to perform linear motion while rotating;
And the control assembly is respectively and electrically connected with the hoisting assembly, the first driving mechanism and the second driving mechanism.
According to the falling protector detection device, the product to be detected is installed through the hoisting assembly, and the operation is simple; the driving component replaces manpower to pull out the rope, so that time and labor are saved; based on second actuating mechanism passes through linear drive part and is connected with the cylinder part to drive the cylinder part and carry out rectilinear motion when pivoted, so that the rope twines on the cylinder part uniformly, and detect the pulse signal of cylinder part through the detection sensor of first actuating mechanism from taking, and feed back the pulse signal to control assembly, control assembly calculates the rope length of safety hook based on the pulse signal that detects, realizes measuring the rope length of safety hook, and the test accuracy is high, and structural design is novel, easy operation. Meanwhile, after the driving assembly is powered off, the rope pulled out by the driving assembly can be automatically retracted by the product to be detected under the action of the rope returning spring, the rope retracting and releasing processes of the product to be detected are repeated, and the contraction performance of the anti-falling device can be detected. Therefore, the device for detecting the falling protector provided by the utility model is used for intensively setting the shrinkage performance test and the rope length measurement of the falling protector, and has the advantages of more convenient detection and stronger practicability.
Drawings
In order to more clearly illustrate the utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a structure of a fall arrester detection apparatus provided by the present utility model;
FIG. 2 is a schematic view of the structure of the tension member in the fall arrester detection apparatus provided by the present utility model;
FIG. 3 is a top view of the tension member in the fall arrester detection apparatus provided by the present utility model;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 5 is a schematic view of the overall structure of the drive assembly provided by the present utility model;
FIG. 6 is a front view of a drive assembly provided by the present utility model;
FIG. 7 is a top view of a drive assembly provided by the present utility model;
FIG. 8 is a schematic view of a partial structure of a linear transmission member of a drive assembly provided by the present utility model;
FIG. 9 is a top view of the linear drive assembly of FIG. 8;
Fig. 10 is a schematic structural view of a drum body of the driving assembly according to the present utility model;
FIG. 11 is a schematic view of the overall structure of a lifting assembly according to an embodiment of the present utility model;
FIG. 12 is an enlarged partial schematic view at A in FIG. 11;
FIG. 13 is a front view of a hoist assembly provided by an embodiment of the present utility model;
FIG. 14 is a left side view of a hoist assembly provided by an embodiment of the present utility model;
Fig. 15 is a schematic structural view of an anti-rotation assembly of the hoisting assembly according to an embodiment of the present utility model;
FIG. 16 is a control schematic of the fall arrester detection apparatus provided by the embodiment of the present utility model;
Fig. 17 is a flowchart of a control method of the fall arrester detection apparatus provided by the embodiment of the present utility model.
Reference numerals:
100. A carrying body; 110. a tensioning component; 111. a tensioning wheel; 112. a mounting base; 113. a stopper; 114. an adjusting member; 1141. an adjustment aperture;
200. Hoisting the assembly; 210. hoisting the bracket; 211. hoisting the component; 2111. a first hanging plate; 2112. a second hanging plate; 220. a third drive assembly; 221. a frame is installed; 222. a driving part; 2220. a first transmission member; 2221. a second transmission member; 2222. a third transmission member; 2223. a driving member; 2224. a screw rod; 2225. a guide member; 2226. a synchronous belt; 2227. a first synchronous pulley; 2228. a second synchronous pulley; 2229. a tensioning wheel; 230. an anti-rotation assembly; 231. an anti-rotation member; 2311. a first baffle; 2312. a second baffle; 2313. a first adjusting lever; 2314. a second adjusting lever; 232. a positioning member;
300. A drive assembly; 310: a roller member; 311: a drum body; 3111: a fastening groove; 3112: a fastening member; 3113: fastening a baffle; 3114: a stop flange; 3115: a receiving groove; 3116: a pressing plate; 320: a first driving mechanism; 321: a mounting substrate; 322: a first driving part; 330: a second driving mechanism; 331: a support substrate; 332: a second driving part; 333: a linear transmission member; 3331: a screw rod; 3332: a guide member; 3333: a guide rail; 3334: a slide block; 340: an electromagnetic coupling; 350: a support; 351: a mounting gap;
400. a control assembly;
500. And (5) testing a product.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In describing embodiments of the present application, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled," "coupled," and "connected" should be construed broadly, and may be either a fixed connection, a removable connection, or an integral connection, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in embodiments of the present application will be understood in detail by those of ordinary skill in the art.
In embodiments of the application, unless expressly specified and limited otherwise, a first feature "up" or "down" on a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the embodiments of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Fig. 1 is a schematic structural view of a fall arrester detection device provided by the utility model.
Referring to fig. 1, an embodiment of the present utility model provides a fall arrester detection apparatus for measuring a rope length of a fall arrester and for detecting shrinkage performance of the fall arrester so that the fall arrester meets requirements of related standards before shipment. The fall arrester detection apparatus includes a carrier body 100, a hoist assembly 200, a drive assembly 300, and a control assembly 400.
The carrier body 100 serves as a supporting skeleton of the fall arrester detection apparatus for mounting and fixing the hoist assembly 200 and the drive assembly 300, and for mounting and fixing the control assembly 400. The carrying body 100 may be a frame or a box, and when the carrying body 100 is a frame, the carrying body 100 is composed of a plurality of frames integrally provided, and the hoist assembly 200, the driving assembly 300, and the control assembly 400 are welded on the corresponding frames, or the hoist assembly 200, the driving assembly 300, and the control assembly 400 are detachably provided on the corresponding frames by fasteners such as bolts, screws, and the like.
The lifting assembly 200 is fixed at the topmost end of the bearing body 100 through a bracket, the lifting assembly 200 is used for lifting a product 500 to be tested, and the product 500 to be tested can be a falling protector. The driving assembly 300 is located below the hoisting assembly 200, so that the driving assembly 300 is located right below the hoisting assembly 200, the rope of the product 500 to be tested can be fixed on the driving assembly 300, the driving assembly 300 moves to pull out the rope of the product 500 to be tested, and the process can replace manpower to pull out the rope of the product 500 to be tested, so that manpower is saved.
The driving assembly 300 comprises a first driving mechanism 320 with detection sensors, a roller part 310 and a second driving mechanism 330, wherein the first driving mechanism 320 is in transmission connection with the roller part 310 and is used for driving the roller part 310 to rotate so as to pull out a rope of the fall arrester; the second driving mechanism 330 is connected to the drum part 310 through a linear transmission part 333 for driving the drum part 310 to perform a linear motion while rotating. The rope length of the fall arrester is calculated by detecting the rotation speed or the rotation number of the drum part 310 through the detection sensor of the first driving mechanism 320, instead of manually measuring the rope length of the product 500 to be measured, the measurement error can be reduced.
The control assembly 400 is electrically connected to the hoist assembly 200, the first drive mechanism 320, and the second drive mechanism 330, respectively. The control assembly 400 can control the lifting assembly 200 to descend to a preset position to lift the product 500 to be measured, and then control the lifting assembly 200 to ascend to a measuring position. The control assembly 400 also controls the operation of the first driving mechanism 320 to pull out the rope of the fall arrester and controls the drum part 310 to perform a linear motion while rotating, and at the same time, the control assembly 400 is used to acquire a pulse signal detected by the detection sensor of the first driving mechanism 320 and calculate the rope length of the product 500 to be measured according to the detected pulse signal. The control assembly 400 may include, but is not limited to, a PLC controller, a single chip microcomputer, a CPU, an MCU, etc.
When the safety hook is required to be detected, the safety hook is fixed on the hoisting assembly 200, then the rope of the safety hook is pulled out through the safety hook at the end part of the rope, the rope bypasses the transmission part, finally the safety hook is fixed on the roller part 310, the first driving mechanism 320 is controlled to move and drive the roller part 310 to rotate so as to pull out the rope of the safety hook, and the second driving mechanism 330 is controlled to move through the linear transmission part 333 so as to drive the roller part 310 to perform linear motion while rotating.
It can be understood that the anti-falling device detection device is arranged, and the product 500 to be detected is installed through the hoisting assembly 200, so that the operation is simple; the driving assembly 300 replaces manpower to pull out the rope, so that time and labor are saved; based on the second actuating mechanism 330 is connected with the roller part 310 through the linear transmission part 333 to drive the roller part 310 to perform linear motion when rotating, so that the rope is uniformly wound on the roller part 310, and the pulse signal of the roller part 310 is detected through the detection sensor of the first actuating mechanism 320, and the pulse signal is fed back to the control assembly 400, and the control assembly 400 calculates the rope length of the safety hook based on the detected pulse signal, so that the measurement of the rope length of the safety hook is realized, the testing precision is high, the structural design is novel, and the operation is simple. Meanwhile, after the driving assembly 300 is powered off, the product 500 to be tested can automatically retract the rope pulled out by the driving assembly 300 under the action of the rope return spring, and the rope retracting and releasing processes of the product 500 to be tested are repeated, so that the contraction performance of the falling protector can be detected. Therefore, the device for detecting the falling protector provided by the utility model is used for intensively setting the shrinkage performance test and the rope length measurement of the falling protector, and has the advantages of more convenient detection and stronger practicability.
FIG. 2 is a schematic view of the structure of the tension member in the fall arrester detection apparatus provided by the present utility model; FIG. 3 is a top view of the tension member in the fall arrester detection apparatus provided by the present utility model; fig. 4 is a cross-sectional view taken along line A-A in fig. 3.
Referring to fig. 2, 3 and 4, in the present embodiment, the fall arrester detection apparatus further includes a tension member 110, the tension member 110 being disposed between the loading body 100 and the hoist assembly 200 and the drum member, for tensioning the rope of the fall arrester.
By attaching the tensioning component 110 to the fall arrester detection device, the tensioning component 110 is enabled to tension the rope, so that the rope is prevented from slipping on the driving wheel, the torque of the driving wheel is influenced, and the detection precision is further influenced.
Specifically, the tensioning component 110 includes a tensioning wheel 111 and a mounting seat 112, the mounting seat 112 is fixed on a corresponding frame of the bearing main body 100, the tensioning wheel 111 is rotatably mounted on the mounting seat 112, and the rope is fixed on the driving assembly 300 after bypassing the tensioning wheel 111 and the driving wheel.
The tensioning wheel 111 may be connected to the tensioning shaft through a key, and two ends of the tensioning shaft are rotatably disposed on the mounting seat 112, that is, a mounting hole is formed in the mounting seat 112, and the tensioning shaft is in clearance fit with the mounting hole.
Mounting lugs for supporting the tensioning shaft and mounting plates for connection to the carrier body 100 are formed on the mounting base 112. In order to reduce friction between the tensioning shaft and the mounting seat 112, the tensioning shaft is mounted on the mounting seat 112 through bearings, namely, bearing seats are respectively fixed on two sides of the mounting lugs through bolts, screws and other fasteners, the shaft holes of the bearing seats and the axes of mounting holes on the mounting lugs are collinear, and two ends of the tensioning shaft respectively extend out of the mounting holes and are connected with corresponding bearing seats.
With continued reference to fig. 2, 3 and 4, in some embodiments of the present utility model, to prevent the rope from being detached from the tensioner 111, the tensioner 110 further includes a stopper 113, where the stopper 113 may have a plate-like structure or a rod-like structure, and the stopper 113 is used to block the rope.
In this embodiment, taking the stop member 113 with a rod-shaped structure as an example, one end of the stop member 113 is rotatably connected to one mounting lug which is arranged oppositely through a rotating shaft or a pin shaft, a lap joint groove is formed in the other mounting lug which is arranged oppositely, the other end of the stop member 113 is lapped in the lap joint groove, and the stop member 113 is limited to be separated from the lap joint groove through a limiting baffle. Wherein the stopper 113 is located at least one side of the tensioner 111.
When the rope bypasses the tension roller 111, the rope is always limited in the gap formed by the stopper 113, the tension roller 111 and the mounting lug along with the operations of paying off and paying off, the rope cannot fall off the tension roller 111, and the reliability of the anti-falling device detection device can be improved.
With continued reference to fig. 2, 3 and 4, in order to avoid the stopper 113 from wearing the rope, a sleeve is fitted over the outer circumferential surface of the stopper 113, the sleeve being in a rotating engagement with the stopper 113. The setting like this, when the rope is unreeling and receive the rope in-process, touching stopper 113, the sleeve can change the sliding friction between stopper 113 and the rope into the rolling friction between stopper 113 and the rope, further reduces the wearing and tearing of stopper 113 to the rope, avoids falling protector detection device to damage the rope of falling protector.
Further, in order to prevent friction between the tension roller 111 and the inner wall of the attachment lug, a buffer pad is provided between the tension roller 111 and the inner wall of the attachment lug.
With continued reference to fig. 4, the tensioning component 110 further includes an adjusting member 114, where the adjusting member 114 is fixedly disposed on the carrier body 100, and the adjusting member 114 is provided with a plurality of adjusting holes 1141 along a length direction, and the mounting base 112 is disposed in the corresponding adjusting holes 1141.
By adjusting the mounting position of the mounting base 112 on the adjusting member 114, the mounting position of the mounting base 112 with respect to the drum member 310 can be adjusted, and thus the position of the tension roller 111 with respect to the drum member 310 can be adjusted, so that the rope wound around the drum member 310 by the tension roller 111 is in a vertical state.
Fig. 5 is a schematic diagram of the overall structure of the driving assembly provided by the utility model.
As shown in fig. 5, in some alternative embodiments of the present utility model, the first driving mechanism 320 includes a mounting base 321 and a first driving member 322, where the first driving member 322 and the roller member 310 are respectively disposed on the mounting base 321, and the first driving member 322 is in driving connection with the roller member 310, i.e., the first driving member 322 and the roller member 310 are connected by a key, a coupling, etc., so that the first driving member 322 can transmit torsion to the roller member 310, thereby driving the roller member 310 to rotate.
The second driving mechanism 330 includes a support substrate 331, a second driving member 332, and a linear transmission member 333, the support substrate 331 being in guiding engagement with the mounting substrate 321; the second driving member 332 is disposed on the support substrate 331 and is in driving connection with the linear driving member 333, and the linear driving member 333 is simultaneously connected with the mounting substrate 321.
When the first driving part 322 drives the drum part 310 to rotate for rope winding, the second driving part 332 simultaneously drives the linear transmission part 333 to move, so that the linear transmission part 333 drives the installation substrate 321 and the drum part 310 and the first driving part 322 which are arranged on the installation substrate 321 to integrally conduct guiding movement, and the drum part 310 can conduct linear movement while rotating. Thus, when the rope is connected to the roller part 310 and wound around the roller part 310, the roller part 310 performs uniform linear motion while rotating, so that the rope is uniformly wound around the outer side of the roller part 310, and the situation that the roller part is easy to overlap and disorder in the test process can be avoided.
Specifically, the first driving part 322 is a driving motor for providing a driving force to the drum part 310. The first driving part 322 may also be provided in a housing extending to a position of the drum part 310 to enclose the first driving part 322 and the drum part 310, and the linear transmission part 333 of the second driving mechanism 330 may be connected to the housing. In order to realize the adjustable and controllable rotating speed of the roller component 310, the driving motor is a speed regulating motor, and the driving motor drives the roller component 310 to rotate around the central axis of the roller component so as to wind the rope of the product to be tested.
The second driving part 332 is a driving motor for providing driving force to the linear driving part 333, and the second driving part 332 may be disposed in a housing extending to the position of the linear driving part 333 to wrap the second driving part 332 and the linear driving part 333, and a guide groove is formed in the housing to guide and match a moving block of the linear driving part 333 with the guide groove.
It can be appreciated that the driving assembly provided by the embodiment of the present utility model is configured to drive the roller member 310 to perform the linear motion while rotating by providing the second driving mechanism 330 and connecting the second driving member 332 of the second driving mechanism 330 to the roller member 310 through the linear transmission member 333. When the first driving part 322 drives the drum part 310 to rotate for rope winding, the second driving part 332 simultaneously drives the linear transmission part 333 to move, so that the linear transmission part 333 drives the installation substrate 321 and the drum part 310 and the first driving part 322 which are arranged on the installation substrate 321 to integrally conduct guiding movement, and the drum part 310 can conduct linear movement while rotating. Like this, when the rope is connected at roller part 310 to twine in roller part 310, roller part 310 carries out uniform linear motion when rotating to make the rope twine in roller part 310's outside uniformly, can avoid the roller part to appear folding rope and the condition of mess rope easily in the test process, reduces detection error, in order to improve the detection precision of the product that awaits measuring.
Fig. 6 is a front view of a drive assembly provided by the present utility model.
With continued reference to fig. 5, and with reference to fig. 6, for the sake of clarity in describing the driving assembly provided in the embodiment of the present utility model, a three-dimensional rectangular coordinate system is established, in which the X-axis is parallel to the width direction of the mounting substrate 321, the Y-axis is parallel to the length direction of the mounting substrate 321 (also can be understood as being parallel to the central axis of the roller body 311), and the Z-axis is parallel to the direction perpendicular to the mounting substrate 321 in the drawing, and it is to be noted that the three-dimensional coordinate system is merely used as a reference for describing the driving structure and is not a specific limitation of the embodiment of the present utility model.
Specifically, the support substrate 331 is located at the lowest part of the driving assembly, and supports each assembly thereon, and the mounting substrate 321 is disposed above the support substrate 331 and is in guiding engagement with the support substrate 331, i.e. the mounting substrate 321 can move along the Y-axis direction relative to the support substrate 331.
The second driving part 332 is mounted on the support substrate 331 through a motor mount, that is, the motor mount is fixed to the support substrate 331 through a fastener such as a screw or a bolt. The output shaft of the second driving part 332 is connected with the linear transmission part 333 through a key connection and a coupling, the linear transmission part 333 is arranged on the supporting substrate 331 and is in transmission connection with the mounting substrate 321, and the linear transmission part 333 can convert the rotation of the second driving part 332 into linear reciprocating motion of the mounting substrate 321 along the Y-axis direction.
The first driving part 322 is mounted on the mounting base 321 through a motor base, that is, the motor base is fixed on the mounting base 321 through a fastener such as a screw or a bolt, and the drum part 310 is in transmission connection with an output shaft of the first driving part 322.
In this way, when the rope is fixed on the roller component 310, the first driving component 322 drives the roller component 310 to rotate for winding, the second driving component 332 drives the roller component 310 to linearly move along the Y direction through the linear transmission component 333, so that the rope is uniformly wound on the roller component 310, and in the process of winding and unwinding the rope, the roller component 310 linearly moves along the Y direction, so that the rope can be ensured to be always vertical, the rope overlapping or rope disorder can be avoided, and the testing precision is improved.
FIG. 7 is a top view of a drive assembly provided by the present utility model; fig. 8 is a schematic partial structure of a linear transmission member of a driving assembly according to the present utility model.
In an alternative embodiment of the present utility model, as shown in fig. 7 and 8, the linear driving part 333 may include a screw 3331, the screw 3331 being provided to the support substrate 331 through a bearing housing, the screw 3331 being coupled to the mounting substrate 321 through a screw nut or a driving shaft sleeve by a fastener such as a screw or a bolt. The driving shaft sleeve or the screw nut is in threaded fit with the screw rod 3331; thus, when the screw 3331 rotates, the driving sleeve or screw nut moves linearly in the Y direction under the guiding action; the second driving member 332 is driven to reciprocate by forward or reverse rotation, so that the driving shaft sleeve or the screw nut is fixedly connected with the mounting substrate 321, and the mounting substrate 321 is driven to reciprocate.
Fig. 9 is a top view of the linear drive assembly of fig. 8. With continued reference to fig. 7 and with continued reference to fig. 9, in an alternative embodiment of the utility model, the linear actuator 333 further includes a guide member 3332, the guide member 3332 being disposed between the support substrate 331 and the mounting substrate 321 for providing guidance to the support substrate 331 and the mounting substrate 321.
Specifically, the guide member 3332 includes a guide rail 3333 and a slider 3334 that are slidably engaged, the guide rail 3333 is provided on any one of the support substrate 331 and the mounting substrate 321, that is, the guide rail 3333 may be provided on either the support substrate 331 or the mounting substrate 321, when the guide rail 3333 is provided on the support substrate 331, the slider 3334 is correspondingly provided on the mounting substrate 321, and when the guide rail 3333 is provided on the mounting substrate 321, the slider 3334 is correspondingly provided on the support substrate 331; when the mounting substrate 321 is driven by the screw rod 3331 to linearly move along the Y direction, the sliding block 3334 can slide on the guide rail 3333, so that the supporting and guiding functions are achieved, and the stability of the driving assembly is improved.
In an alternative embodiment of the present utility model, unlike the above embodiment, the guide member 3332 may further include a guide bar and a guide block which are slidably fitted, the guide bar being provided to any one of the support substrate 331 and the mounting substrate 321, and the guide block being provided to the other one of the support substrate 331 and the mounting substrate 321. That is, the guide bar replaces the guide rail 3333 in the above embodiment, and the guide block replaces the slide block 3334 in the above embodiment, and the specific arrangement manner of the guide bar and the guide block is the same as that of the guide rail 3333 and the slide block 3334 in the above embodiment, which is not described herein.
In addition, the first driving part 322 is connected to the drum part 310 through an electromagnetic coupling for combining or separating the first driving mechanism 320 and the drum part 310.
A speed detecting means for detecting the rotational speed of the drum part 310 is provided at a side of the drum part 310 facing away from the first driving part 322. When the rotational speed of the drum part 310 is too high, i.e., the rotational speed of the drum part 310 exceeds a threshold value, the speed detecting device feeds back a signal to the control assembly 400, and the control assembly 400 controls the first driving mechanism 320 to operate, so that the drum part 310 is rotated down, or the rotation is stopped.
With continued reference to fig. 5-9, in some embodiments of the present utility model, the roller member 310 includes a roller body 311 and a fastening member 3112, the roller body 311 is rotatably disposed on the mounting base 321, and the roller body 311 is connected to the output shaft of the second driving member 332 via a roller shaft. At least one fastening groove 3111 is provided on the drum body 311, and a fastening member 3112 is coupled to the drum body 311 at a position of the fastening groove 3111 for blocking the at least one fastening groove 3111.
Fig. 10 is a schematic structural view of a drum body of the driving assembly according to the present utility model. As shown in fig. 10, the fastening groove 3111 extends from one end of the drum body 311 to the other end of the drum body 311. Wherein the number of the fastening grooves 3111 is set according to actual needs, and the shape of the fastening grooves 3111 is determined according to the shape of the rope. For example, referring to fig. 10, when the rope of the product to be measured is a safety rope, the fastening groove 3111 is correspondingly a semicircular groove to accommodate the shape of the safety rope. When the rope of the product to be measured is a seat belt, the fastening groove 3111 is correspondingly an elongated groove to adapt to the shape of the seat belt.
In order to facilitate the rope to be uniformly wound from one end of the drum body 311, the fastening groove 3111 is extended from the end surface of the drum body 311 toward the center of the drum body 311.
In addition, in an alternative embodiment of the present utility model, unlike the above embodiment, both ends of the drum body 311 may be closed, only by ensuring penetration of the drum shaft, and in this structure, the fastening groove 3111 may be provided at an end surface of the drum body 311 and a side surface adjacent to the end surface, and the safety hook at the end of the rope may be connected to the drum body 311 through the fastening groove 3111, where the fastening groove 3111 functions as a hook hole.
In an alternative embodiment of the present utility model, the fastening part 3112 includes a fastening baffle 3113, one end of the fastening baffle 3113 is rotatably connected to the drum body 311, and the other end of the fastening baffle 3113 is detachably connected to the drum body 311.
As shown in fig. 5 and 10, specifically, one end of the fastening baffle 3113 is rotatably fitted to the drum body 311 by a rotating member such as a pin shaft or a polished rod bolt, and the other end of the fastening baffle 3113 is detachably connected to the drum body 311 by a detachable bolt.
Of course, the fastening baffle 3113 may be a fastening presser bar in addition to the fastening baffle 3113, and the fastening presser bar may be disposed in a similar manner to the fastening baffle 3113, which is not described herein.
In addition, an elastic member for providing assistance to the fastening baffle 3113 is sleeved on the outer circumferential surface of the rotating member. The elastic piece can be a torsion spring, namely the elastic piece comprises an elastic body, and a first free end and a second free end which are connected with the elastic body; the elastic body is sleeved on the rotating piece, a positioning hole is formed in the fastening baffle 3113, the first free end of the elastic body is clamped on the positioning hole, and the second free end of the elastic body is freely arranged.
Further, the rotating member comprises a shaft body and a limiting disc arranged at one end of the shaft body, and the shaft body is connected with the fastening baffle and the roller body 311; the elastic body is sleeved on the shaft body, and the second free end is connected with the limiting disc.
When the rope needs to be fastened, the detachable bolt is screwed to release the limit of the detachable bolt on the fastening baffle 3113, the fastening baffle 3113 rotates around a rotating member such as a shaft body under the action of the torsion spring to expose the fastening groove 3111, the rope is clamped in the fastening groove 3111, the fastening baffle 3113 is pressed against the rope, and the fastening baffle 3113 is fixed by the detachable bolt to fix the rope.
In an alternative embodiment of the present utility model, both ends of the drum body 311 are respectively extended outward from the end surfaces to form stop flanges 3114, notches are formed on the stop flanges 3114 to communicate with the fastening slots 3111, and fastening baffles 3113 are connected to the stop flanges 3114 at the notches. By providing a notch in the stop flange 3114 in communication with the fastening groove 3111, the stop flange 3114 prevents the rope from being blocked from being fastened during the fixing to the drum body 311.
As shown in fig. 5 and 10, in particular, the stopping flanges 3114 are located at end edges of the drum body 311, the stopping flanges 3114 are formed by extending from the edges of the drum body 311 toward the axis, and accordingly rope grooves are defined between the two stopping flanges 3114 disposed opposite to each other, and the rope can be wound in the rope grooves to prevent the rope from slipping out of the drum body 311. In other words, the stopper flanges 3114 at both ends of the drum body 311 may act as a stopper for the rope wound around the circumferential wall of the drum body 311, confining the rope to the region of the circumferential wall of the drum body 311, and preventing the rope from being separated from both end edges of the drum body 311.
With continued reference to fig. 5 to 10, the roller member 310 further includes a pressure plate 3116, at one end of the roller body 311 provided with the fastening groove 3111, the end surface is recessed inward to form a receiving groove 3115, the receiving groove 3115 is in communication with the fastening groove 3111, and the pressure plate 3116 is detachably connected to the roller body 311 for plugging the receiving groove 3115.
The accommodating groove 3115 is communicated with the fastening groove 3111, and when the rope is clamped in the fastening groove 3111, a safety buckle (or a safety hook) at the end of the rope is positioned in the accommodating groove 3115, so as to avoid interference between the safety buckle and the roller body 311 during rotation of the roller body 311, and improve safety of the driving assembly.
With continued reference to fig. 5 to 10, in some embodiments of the present utility model, the drum part 310 further includes a support member 350, the drum shaft of the drum body 311 is mounted on the mounting substrate 321 by two support members 350 disposed opposite to each other, the support member 350 may be a support plate or a support rod, and the support member 350 mainly supports the drum part 310 so that a certain gap exists between the drum part 310 and the mounting substrate 321 to facilitate the rotation of the drum part 310.
The roller shaft is connected with the supporting piece 350 through a bearing, namely, a mounting groove is formed in the supporting piece 350, a bearing seat is arranged at the position where the mounting groove is formed, a bearing is arranged in the bearing seat, and the virtual axis of the bearing hole is overlapped with the virtual axis of the mounting groove, so that the roller shaft is fixed on the supporting piece 350 through the bearing.
In an alternative embodiment of the present utility model, in the case that the pressing plate 3116 is coupled to the drum body 311, a mounting gap 351 is provided between the pressing plate 3116 and the supporter 350 to facilitate the detachment of the pressing plate 3116 and the hooking of the mounting hook to the drum shaft.
Wherein the pressing plate 3116 may be detachably connected to the drum body 311 by a detachable bolt. Also, the diameter of the pressing plate 3116 is smaller than or equal to the diameter of the slot opening of the receiving groove 3115, and when the pressing plate 3116 is coupled to the drum body 311, the pressing plate 3116 may be inserted into the slot opening or the inner wall of the receiving groove 3115 so as not to influence the movement of the drum body 311.
Further, the pressing plate 3116 may include two semicircular structures, and may also include an integrally formed structure, when the pressing plate 3116 is integrally formed, a limiting slot is formed on the pressing plate 3116, and the width of the limiting slot is greater than the diameter of the roller shaft, so that the pressing plate 3116 is fixed on the roller body 311, and the roller shaft of the roller body 311 is not affected.
When the pressing plate 3116 is mounted, the pressing plate 3116 is clamped on the drum shaft through the limiting slot, and is fixed on the drum body 311 through the detachable component. When the platen 3116 is removed, the fasteners are removed and then removed from the platen 3116 from the drum shaft.
In an alternative embodiment of the present utility model, the coupling between the first driving member 322 and the drum member 310 may be an electromagnetic coupling 340, i.e. one electromagnetic coupling 340 is provided between the output shaft of the first driving member 322 and the drum member 310, and the electromagnetic coupling 340 may be used to combine or separate the first driving mechanism 320 and the drum member 310.
Specifically, in the recovery process of the rope, the restraint action of the first driving component 322 (self-locking) on the rope needs to be released, namely, the connection between the first driving component 322 and the roller component 310 can be disconnected through the electromagnetic coupling 340, so that the restraint on the rope is further released, the rope can be recovered by the resilience force of the product to be detected, complicated manual operation is omitted, and the automation performance of the driving component is improved.
When the driving assembly provided by the utility model is used, a rope of a product to be tested is pulled out through the safety hook, the corresponding bolts are screwed to open the fastening baffle 3113 and the pressing plate 3116, the rope is clamped in the fastening groove 3111, the safety buckle (or the safety hook) at the end part of the rope is positioned in the accommodating groove 3115, the safety hook is hooked on the roller shaft, the fastening baffle 3113 is reset and fastened through the corresponding bolts, and meanwhile, the pressing plate 3116 is fixed on the roller body 311 to seal the accommodating groove 3115, interference between the safety buckle and the roller body 311 in the rotation process of the roller body 311 is avoided, and the safety of the driving assembly is improved.
The first driving part 322 may rotate the drum body 311 through the electromagnetic coupling 340, so that the rope may be wound on the drum body 311 at a certain rate. Meanwhile, the second driving part 332 drives the linear transmission part 333 to move through the coupling so as to drive the mounting substrate 321 to perform linear movement, so that the rope is uniformly wound on the outer side of the roller body 311, and the testing precision is improved.
FIG. 11 is a schematic view of the overall structure of a lifting assembly according to an embodiment of the present utility model; fig. 12 is a partially enlarged schematic view at a in fig. 11. In an alternative embodiment of the present utility model, as shown in fig. 11 and 12, the hoist assembly includes a hoist bracket 210 and a drive assembly 220.
The lifting bracket 210 is provided with a lifting component 211 for lifting the product 500 to be tested, a plurality of adjusting positions are arranged on the lifting component 211 at intervals, and the product 500 to be tested can be switched between the plurality of adjusting positions, so that the position of the product 500 to be tested along the first direction can be adjusted.
The driving assembly 220 comprises a mounting frame 221 and a driving component 222, the mounting frame 221 is in guiding fit with the lifting bracket 210, and the driving component 222 is arranged on the mounting frame 221 and is used for driving the lifting bracket 210 to move along a second direction so as to drive the product 500 to be tested to adjust the position along the second direction, wherein the second direction is different from the first direction.
As shown in fig. 11, for the sake of convenience of full text and clarity, a three-dimensional coordinate system is set in the drawing with reference to the lifting bracket 210, wherein the y-axis direction in the coordinate system corresponds to the first direction described in full text, the x-axis direction in the coordinate system corresponds to the third direction described in full text, and the z-axis direction in the coordinate system corresponds to the second direction described in full text. It should be noted that the three-dimensional coordinate system shown in the drawings is merely used as a reference for clearly describing the structure of the hoisting assembly according to the embodiments of the present utility model, and is not intended to be a specific limitation of the embodiments of the present utility model.
It can be appreciated that in the lifting assembly provided in the embodiment of the present utility model, by providing the lifting member 211 on the lifting bracket 210, the product 500 to be tested can be lifted on the lifting bracket 210 through the lifting member 211; by arranging a plurality of adjustment positions on the lifting member 211 at intervals, the product 500 to be measured can be switched between different adjustment positions, so that the product 500 to be measured is subjected to position adjustment along the first direction. In addition, the driving component 222 is disposed on the mounting frame 221, so that the mounting frame 221 and the lifting frame 210 are in guiding fit, and the driving component 222 can drive the lifting frame 210 to move along the second direction, and further drive the product 500 to be tested to adjust the position along the second direction. Through the cooperation of the hoisting support 210 and the driving component 220, the position of the product 500 to be measured can be flexibly adjusted according to the requirement, so that the position adjusting process of adjusting the product 500 to be measured is simplified, the operation difficulty is reduced, and the practicability of the hoisting component is improved.
Compared with the prior art, the lifting assembly provided by the utility model has the advantages that the lifting support 210 which is in guide fit with the mounting rack 221 is driven by the driving component 222 to move along the second direction, and the plurality of adjusting positions on the lifting component 211 of the lifting support 210 are utilized, so that the manual step of installing and fixing the product 500 to be measured by a detection personnel can be reduced, the heavy work of manually installing and adjusting the product 500 to be measured is omitted, the step of fixing the product 500 to be measured is easy to operate, and the automation of the process of measuring the product 500 to be measured is improved.
Specifically, as shown in fig. 11, the lifting member 211 extends along a first direction, that is, a length direction of the lifting member 211 is parallel to the first direction, as shown in fig. 2, the lifting member 211 is provided with a plurality of adjusting positions at intervals along the length direction, the adjusting positions may be a plurality of bosses protruding upwards, the bosses are arranged at intervals on the lifting member 211 along the first direction, and a groove may be formed between two adjacent bosses, and the groove has a limiting function, so that the product 500 to be tested may be stably connected at different positions of the lifting member 211.
On the basis of the above embodiments, unlike the above embodiments, in an alternative embodiment of the present utility model, the adjusting position may be a plurality of limiting rods protruding from the side surface of the lifting member 211 are arranged at intervals along the length direction of the lifting member 211, so that the product 500 to be tested can be hung on the limiting rods at different positions through the hanging buckle, and the position adjustment of the product 500 to be tested in the first direction can be achieved.
In other alternative examples of the present utility model, the adjusting position may be a plurality of inwards concave limiting grooves arranged at intervals along the length direction of the lifting member 211, so that the product 500 to be measured is fixedly connected with one movable rod, and the movable rod is inserted into different limiting grooves, so that the position of the product 500 to be measured along the first direction is adjusted.
On the basis of the above embodiments, unlike the above embodiments, in an alternative embodiment of the present utility model, an adjustment channel may be formed in the length direction of the lifting member 211, and the adjustment positions may be spaced apart from the inner wall of the adjustment channel. Because the extending direction of the adjusting channel is parallel to the first direction, the adjusting channel can be used for performing position switching between the adjusting positions along the first direction to play a guiding role on the product 500 to be measured, and the moving stability of the product 500 to be measured in the first direction is improved.
Specifically, as shown in fig. 12, the adjusting channel may specifically be an elongated slot formed along the length direction of the hoisting member 211, and the inner wall of the elongated slot is provided with a plurality of adjusting positions that are spaced along the first direction; the adjusting position may specifically be a boss with an upward protruding inner wall of the long groove, as shown in fig. 2, where a plurality of bosses are arranged at intervals along the first direction, and a groove may be formed between two adjacent bosses, where the groove has a limiting function, so that the product 500 to be measured may be stably connected at different positions of the lifting member 211.
Here, the long groove may be a through groove penetrating through the side wall of the lifting member 211 along the third direction, that is, the adjusting channel may penetrate through both sides of the lifting member 211 along the third direction; in an alternative example of the present utility model, the adjustment channel may also not penetrate through both sides of the hanging member 211 in the third direction, i.e. only one side of the hanging member 211 is recessed inwards to form the adjustment channel, as can be understood with reference to a key slot.
It should be noted that the adjusting position may be a groove with a downward concave inner wall of the long groove, that is, a plurality of grooves are arranged at intervals along the first direction, and the boss may be a triangle or a square, which is not limited in particular in the embodiment of the present utility model.
As shown in fig. 11 and 12, the hanging member 211 may further include a first hanging plate 2111 and a second hanging plate 2112 in alternative embodiments of the present utility model, unlike the above embodiments, on the basis of the above embodiments.
Wherein, the first lifting plate 2111 and the second lifting plate 2112 are relatively fixed at two sides of the lifting bracket 210 along the third direction, the product 500 to be tested is located between the first lifting plate 2111 and the second lifting plate 2112, and the adjusting channel is arranged on the first lifting plate 2111 and the second lifting plate 2112.
Taking the first lifting plate 2111 as an example, the first lifting plate 2111 is fixedly connected to one side of the lifting bracket 210 along the third direction, the first lifting plate 2111 is provided with an adjusting channel along the length direction (the first direction), a plurality of adjusting positions are arranged on the inner wall of the adjusting channel at intervals, the second lifting plate 2112 is opposite to the first lifting plate 2111 and is fixedly connected to the other side of the lifting bracket 210 along the third direction, and the adjusting channel and the adjusting positions on the second lifting plate 2112 are similar to those of the first lifting plate 2111.
It can be appreciated that by providing the first lifting plate 2111 and the second lifting plate 2112 with the adjusting channels, and fixing the first lifting plate 2111 and the second lifting plate 2112 on two sides of the lifting frame 210 relatively, the product 500 to be tested can be disposed between the first lifting plate 2111 and the second lifting plate 2112, and when the product 500 to be tested is switched in the first direction, the first lifting plate 2111 and the second lifting plate 2112 can support two ends of the product 500 to be tested in the third direction correspondingly, so as to maintain balance thereof, and improve stability of the product 500 to be tested in the process of switching positions in the first direction.
In an alternative embodiment of the present utility model, the adjusting channel may be disposed on only one of the first lifting plate 2111 or the second lifting plate 2112, for example, the adjusting channel is disposed on the first lifting plate 2111, and the step extending along the length direction is disposed on the second lifting plate 2112, through which the position of the product 500 to be tested is switched along the first direction, and the step serves as a support for guiding. Through such setting, can reduce the processing step and the installation step of hoist and mount subassembly for the device is simplified, improves its easy operability.
In an alternative embodiment of the present utility model, the first lifting plate 2111 and the second lifting plate 2112 may be integrated, that is, only one lifting plate is provided, an adjusting channel and an adjusting position with appropriate depth are provided on the lifting plate, a corresponding connecting rod is provided to be inserted in the adjusting channel, the connecting rod is restrained by the adjusting position, and the product 500 to be tested is lifted on the connecting rod.
On the basis of the above embodiments, unlike the above embodiments, in the hoisting assembly provided by the embodiment of the present utility model, the driving component 222 includes a transmission mechanism and a driving element 2223, where the transmission mechanism is disposed on the mounting frame 221 and is in transmission connection with the hoisting bracket 210, and the driving element 2223 is in transmission connection with the transmission mechanism and is used for driving the transmission mechanism to move so as to drive the hoisting bracket 210 to perform position adjustment.
The transmission mechanism includes a first transmission member 2220, a second transmission member 2221, a third transmission member 2222, and a driver 2223.
The first transmission part 2220 is arranged at one side of the installation frame 221 and is in transmission connection with one end of the hoisting bracket 210; the second transmission part 2221 is arranged on the other side of the installation rack 221 and is in transmission connection with the other end of the hoisting bracket 210; the third transmission member 2222 is in driving engagement with the first transmission member 2220 and the second transmission member 2221, respectively; the driving element 2223 may be specifically an adjustment handle, and the driving element 2223 is provided on at least one of the first transmission part 2220 and the second transmission part 2221, for driving the first transmission part 2220, the second transmission part 2221 and the third transmission part 2222 to move. In this way, the first transmission component 2220, the second transmission component 2221 and the third transmission component 2222 can be driven by the driving element 2223, so as to further drive the lifting bracket 210 to move along the second direction, thereby achieving the purpose of adjusting the position of the product 500 to be tested along the second direction.
In an alternative embodiment of the present utility model, the driving manner of the driving member 2223 may also be a pneumatic or electric manner, and specifically, the embodiment of the present utility model will not be described herein.
FIG. 13 is a front view of a hoist assembly provided by an embodiment of the present utility model; fig. 14 is a left side view of a hoist assembly provided by an embodiment of the present utility model.
In an alternative embodiment of the present utility model, the first transmission member 2220 and the second transmission member 2221 include a lead screw 2224, and the lead screw 2224 is provided to the mounting frame 221 and is in driving engagement with the lifting bracket 210.
Specifically, as shown in fig. 13, two sides of the hoisting assembly are respectively provided with a screw rod 2224, as shown in fig. 14, the screw rods 2224 of the first transmission part 2220 and the second transmission part 2221 are fixed with the mounting frame 221 through a first bearing seat, a screw rod sleeve is sleeved outside the screw rod 2224, the side wall of the screw rod 2224 is wrapped by the screw rod sleeve, namely, the screw rod 2224 is in contact with an inner hole of the screw rod sleeve in a matching way; the screw 2224 side wall surface is provided with a thread, the screw sleeve inner wall is provided with a thread corresponding to the screw 2224 side wall surface thread, namely, the screw of the screw sleeve inner wall is suitable for being attached to the screw of the screw 2224 side wall surface, and the screw sleeve can move on the screw 2224 along the second direction.
In addition, each of two sides of the hoisting assembly is provided with a connecting plate, the connecting plates are fixedly connected with the hoisting support 210, the screw rod sleeve is fixedly connected to the connecting plates, the screw rod 2224 rotates to enable the screw rod sleeve to move on the screw rod 2224, the screw rod sleeve further drives the connecting plates and the hoisting support 210 to move, and transmission fit between the screw rod 2224 and the hoisting support 210 can be achieved.
It should be noted that, since the screw sleeve is connected to the lifting bracket 210, the screw sleeve is in guiding fit with the mounting frame 221, but the screw sleeve cannot rotate along with the screw 2224, but due to the threaded fit of the screw 2224 and the screw sleeve, when the screw 2224 rotates, the screw sleeve is pushed to move on the screw 2224 along the second direction, that is, the rotation of the screw 2224 can be converted into the linear motion of the screw sleeve along the second direction through the fit of the screw 2224 and the screw sleeve, so as to drive the lifting bracket 210 to move along the linear motion of the lifting bracket along the second direction.
On the basis of the above embodiments, unlike the above embodiments, in an alternative embodiment of the present utility model, it is also possible to provide only one of the first transmission member 2220 and the second transmission member 2221 with the lead screw 2224, and provide the other one with the corresponding guide member, and maintain the balance of the hoisting bracket 210 left and right (both ends in the first direction) by the guide member, for example, only provide the lead screw 2224 on the first transmission member 2220 (which may be referred to above and will not be repeated herein), provide the guide member on the second transmission member 2221, provide a guide shaft on the second transmission member 2221, and provide a guide sleeve on the guide shaft, connect the guide sleeve with the connection plate on the side of the second transmission member 2221, and when the first transmission member 2220 drives the hoisting bracket 210 to move in the second direction, the guide sleeve in the second transmission member 2221 moves along with the guide shaft, that is, and the guide shaft plays a guiding role in the movement of the guide sleeve; thus, the device can be simplified and assembled conveniently.
In an alternative embodiment of the present utility model, the first transmission part 2220 and the second transmission part 2221 further include a guide 2225, the guide 2225 being provided between the mounting frame 221 and the hoist bracket 210 such that the guide 2225 is in guide engagement with the hoist bracket 210, and the guide 2225 is disposed in parallel with the lead screw 2224. Thus, when the screw rod 2224 drives the lifting bracket 210 to move along the second direction, the guide member 2225 can play a role in guiding and restraining the moving direction of the lifting bracket 210, so as to assist the lifting bracket 210 to stably move in the second direction, and improve the lifting stability.
Specifically, as shown in fig. 13, two sides of the hoisting assembly are respectively provided with a guide member 2225 parallel to the lead screw 2224, the guide members 2225 may be guide shafts, the guide members 2225 on two sides of the hoisting assembly are fixed on the mounting frame 221 through the second bearing seat, the guide sleeves can be sleeved on the outer sides of the guide members 2225, the guide sleeves are fixedly connected with the connecting plates on two sides of the hoisting assembly, and the fixing plates are fixedly connected with the hoisting support 210, so that when the lead screw 2224 drives the hoisting support 210 to move along the second direction, the guide sleeves can move along the length direction (the second direction) of the guide members 2225, thereby playing a role of guiding and restraining the fixing plates connected with the guide sleeves, and assisting the stable movement of the hoisting support 210 in the second direction.
In an alternative embodiment of the present utility model, the guide 2225 may also be provided on only one of the first transmission part 2220 and the second transmission part 2221, and in particular, may be adaptively selected, and the embodiment of the present utility model is not limited herein.
In an alternative embodiment of the present utility model, the third transmission part 2222 further includes a timing belt 2226 and first and second timing pulleys 2227 and 2228 for driving the timing belt 2226 to move; the first timing pulley 2227 is in driving engagement with the first transmission member 2220, and the second timing pulley 2228 is in driving engagement with the second transmission member 2221.
Specifically, as shown in fig. 13 and 14, the first synchronous pulley 2227 is disposed at one end (upper end of the screw 2224) of the screw 2224 facing away from the adjustment handle and is fixedly connected with the screw 2224, one end of the screw 2224 of the first transmission component 2220 is connected with the first synchronous pulley 2227, the other end is connected with the adjustment handle, the upper end of the screw 2224 of the second transmission component 2221 is fixedly connected with the second synchronous pulley 2228, and the first synchronous pulley 2227 and the second synchronous pulley 2228 are in transmission connection through the synchronous belt 2226. Here, the adjustment handle may be provided on the screw 2224 of the second transmission member 2221, as described above.
It can be appreciated that by providing the timing belt 2226, the first timing belt wheel 2227 and the second timing belt wheel 2228, transmission cooperation between the first transmission member 2220 and the second transmission member 2221 can be achieved, and kinetic energy on the first transmission member 2220 can be transferred to the second transmission member 2221, or kinetic energy on the second transmission member 2221 can be transferred to the first transmission member 2220, and synchronous movement of the first transmission member 2220 and the second transmission member 2221 can be achieved, so that stable movement of the lifting bracket 210 in the second direction can be ensured.
In an alternative embodiment of the utility model, the third transmission part 2222 further comprises a tension pulley 2229 for tensioning the timing belt 2226, the tension pulley 2229 being located between the first timing pulley 2227 and the second timing pulley 2228.
Specifically, as shown in fig. 13, a tensioning wheel 2229 is disposed between the first synchronous pulley 2227 and the second synchronous pulley 2228, the tensioning wheel 2229 is hung on the reinforcing plate, two ends of the reinforcing plate are respectively connected with the upper end faces of the screw rods 2224 on two sides of the hoisting assembly, the inner side faces of the synchronous belt 2226 are in contact with the tensioning wheel 2229, and the tensioning degree of the synchronous belt 2226 can be adjusted through the tensioning wheel 2229, so that the jumping of the synchronous belt 2226 in the transmission process can be reduced, the stability of the synchronous belt can be ensured, and the stability of the driving part 222 can be improved.
In an alternative embodiment of the present utility model, unlike the above embodiment, the third transmission member 2222 may further include a first bevel gear, a second bevel gear, and a transmission connection rod, where the first bevel gear is fixedly connected with the screw 2224 in the first transmission member 2220, the second bevel gear is fixedly connected with the screw 2224 in the second transmission member 2221, and both ends of the transmission connection rod are respectively provided with a third bevel gear, and the transmission connection rod is disposed between the first bevel gear and the second bevel gear, and by the cooperation between the first bevel gear and the second bevel gear and the third bevel gear, the transmission cooperation between the first transmission member 2220 and the second transmission member 2221 can be achieved.
In a specific alternative example, when the driving element 2223 drives the screw 2224 of the first transmission part 2220 to rotate, the screw 2224 may drive the first bevel gear connected to the end of the screw 2224 to rotate, and further drive the transmission connecting rod to rotate, and the transmission connecting rod may transmit kinetic energy to the second transmission part 2221 through the second bevel gear.
Fig. 15 is a schematic structural view of an anti-rotation assembly of the hoisting assembly according to an embodiment of the present utility model.
On the basis of the above embodiments, unlike the above embodiments, in the lifting assembly provided by the embodiment of the present utility model, the lifting assembly further includes an anti-rotation assembly 230, where the anti-rotation assembly 230 is disposed on the lifting bracket 210 and is used to prevent the product 500 to be tested from rotating, so as to solve the problem of shaking the position of the product 500 to be tested in the testing process, and improve the testing accuracy.
As shown in fig. 11 and 15, the anti-rotation assembly 230 includes an anti-rotation member 231 and positioning members 232 provided at both ends of the anti-rotation member 231, the positioning members 232 being respectively connected with the lifting bracket 210; the positioning component 232 at each end is provided with a plurality of positioning grooves at intervals, and the rotation preventing component 231 is arranged in the corresponding positioning groove and is suitable for adjusting the position of the positioning component 232 along with the product 500 to be tested so as to limit the rotation of the product 500 to be tested.
Taking one set of positioning components 232 as an example, the one set of positioning components 232 may include two positioning plates, as shown in fig. 5, where the two positioning plates are disposed at intervals, the upper ends of the positioning plates are fixedly connected to the lifting support 210, and a plurality of positioning slots are disposed on the positioning plates at intervals, where the positioning slots on different positioning plates need to be corresponding in height, so as to ensure stability and safety when the rotation preventing component 231 is matched with the positioning components 232.
In an alternative embodiment of the present utility model, only one positioning block may be disposed in a set of positioning components 232, and a plurality of positioning slots are disposed on the positioning block at intervals, so as to implement the cooperation between the rotation preventing component 231 and the positioning component 232.
Wherein, as shown in fig. 15, the rotation preventing part 231 includes a first baffle 2311 and a second baffle 2312 disposed opposite to each other; first ends of the first and second baffles 2311 and 2312 are coupled to the positioning member 232 through first adjustment rods 2313, and second ends of the first and second baffles 2311 and 2312 are coupled to the positioning member 232 through second adjustment rods 2314. By providing the first and second adjustment bars 2313 and 2314 on different positioning grooves of the positioning member 232, the positions of the first and second baffles 2311 and 2312 in the second direction may be further changed such that the first and second baffles 2311 and 2312 are adapted to the position of the product 500 to be measured.
In an alternative embodiment of the present utility model, the first adjusting lever 2313 and the second adjusting lever 2314 are provided with a plurality of adjusting grooves at intervals along the length direction, so that the position of the product 500 to be measured in the third direction can be adjusted by providing the first baffle 2311 and the second baffle 2312 in the corresponding adjusting grooves, respectively, and it is to be noted that, as shown in the coordinate system of fig. 11, the third direction is different from the first direction and the second direction. When the first baffle 2311 and the second baffle 2312 clamp the product 500 to be tested, the product 500 to be tested can be prevented from swinging during the testing process, and the stability of the product 500 to be tested during the testing process can be improved.
According to the hoisting assembly provided by the embodiment of the utility model, the adjusting handle is manually rotated to drive the screw rod 2224 to rotate, so that the screw rod sleeve rotates, the hoisting support 210 is lowered to a proper position, the product 500 to be detected is connected to the connecting component, the product 500 to be detected is transversely adjusted to a proper position, the positions of the first baffle 2311 and the second baffle 2312 in the second direction and the third direction are adjusted to fix the product 500 to be detected, and further, the adjusting handle is reversely rotated to adjust the product 500 to be detected to a proper height, so that the product 500 to be detected is installed and fixed.
When the safety catch detection device provided by the utility model is used for testing, the product 500 to be tested is firstly installed, the adjusting handle is manually rotated to drive the screw rod to rotate so as to enable the screw rod sleeve to rotate, the lifting support is lowered to a proper height, the safety catch to be tested is connected to the connector, the safety catch to be tested is transversely adjusted to a proper position, the upper and lower positions of the adjusting plate are adjusted, the front and rear positions of the adjusting plate are adjusted, the safety catch to be tested is fixed, the adjusting handle is reversely rotated, and the safety catch to be tested is adjusted to the proper height.
The rope is pulled out through the safety hook of the product 500 to be tested, so that the rope bypasses the tension wheel at a certain angle and extends to the position of the roller body.
Finally, unscrewing the corresponding detachable bolts to open the fastening baffle and the pressing plate, enabling the rope to be clamped into the fastening groove, enabling the safety hook to be located in the containing groove and hooked on the roller shaft, tightening the corresponding detachable bolts to fix the pressing plate to enable the pressing plate to press the safety hook, and simultaneously fixing the fastening baffle to enable the fastening baffle to press the rope.
In the test process, the first driving mechanism is controlled by the control component to drive the roller body to rotate, so that the rope is wound on the roller body at a certain speed, and the second driving mechanism drives the roller to move along a straight line in the winding process, so that the rope is uniformly wound on the roller body, and the control component calculates the length of the rope through a pulse signal fed back by the encoder. In addition, the control component judges the winding state of the rope in the product 500 to be tested according to the signal fed back by the tension sensor, and accordingly determines the beginning and the end of the testing process.
When the shrinkage performance of the product 500 to be tested is tested, the ropes are all pulled out to be wound on the roller body, then the shrinkage performance of the safety hook is judged by automatically retracting the ropes through the product 500 to be tested, the operations of paying off and retracting the ropes are repeated at least 25 times, and if the safety hook can retract the ropes each time, the shrinkage performance of the safety hook is qualified.
FIG. 16 is a control schematic of the fall arrester detection apparatus provided by the embodiment of the present utility model; fig. 17 is a flowchart of a control method of the fall arrester detection apparatus provided by the embodiment of the present utility model.
Referring to fig. 16 and 17, a second aspect of the present utility model provides a control method of a fall arrester detection apparatus based on any one of the above, comprising:
Step S10: and when the product 500 to be tested is determined to be hoisted on the hoisting assembly, the rope of the product 500 to be tested is connected with the driving assembly.
Step S20: the first driving mechanism 320 is controlled to drive the roller component 310 to rotate, and the second driving mechanism 330 is controlled to drive the roller component 310 to perform linear motion.
Step S30: the pulse signal of the first driving mechanism 320 is received.
Step S40: the rope length of the fall arrester is calculated based on the pulse signal.
In step S20, when the first driving mechanism 320 is controlled to rotate the drum part 310, the running speed of the drum part 310 is controlled by controlling the pulse signal of the first driving mechanism 320.
In step S10, that is, when it is determined that the product 500 to be tested is hoisted to the hoisting assembly, and the rope of the product 500 to be tested bypasses the transmission component and is connected with the driving assembly, the working state of the hoisting assembly is controlled based on the position signal by acquiring the position signal of the position sensor.
The control method of the falling protector detection device provided by the embodiment of the utility model further comprises the following steps: and acquiring a tension signal of the tension sensor, and controlling the driving assembly to start and stop running based on the tension signal.
The safety hook detection device provided by the utility model is designed and selected according to the following operation:
1) Motor selection for driving roller body
The motor power is calculated as follows:
Setting a torque value of a coil spring in the fall arrester:
The retractive force is not less than 5.55N and not more than 111.1N as in ANSI Z359.14-2014.1.6.
The weight of the rope of the safety hook is m=the meter number of the steel wire rope of the safety hook is 0.105
Wherein 0.105 is the weight value (kg) of the steel wire rope per meter of the falling protector.
The maximum coil spring torque of the safety catch is T= (111.1+m) r ( diameter of roller body )
Setting a design rotation speed value: because the locking speed V 0 of the speed difference device is less than or equal to 1.4m/s, the proper numerical value is V1 during design and calculation
The calculated rotational speed is: n=60V 1/2 pi r ( diameter of roller body ) r/min
According to the formula: t=9550P/n
The power P of the motor is obtained, wherein T represents the maximum torque value (N.M) of the coil spring, P represents the work (KW) of the motor, and N represents the rotating speed (r/min) of the roller.
2) Sizing of cylinders
The inside diameter, outside diameter size and width of the drum are determined by calculating the slot filling rate.
The total length of the steel wire rope is set as follows: l Total (S)
Assuming that the steel wire ropes are arranged on the roller without gaps in each layer, the number of windings of each layer of the steel wire ropes is as follows:
the number of turns of wire rope wound on each layer on the drum is calculated: n Rope
Where W Rope sheave represents the width of the drum and d Rope represents the diameter of the wire rope.
If the gap between each turn of wire rope is not considered, the wire ropes are wound on a drum as shown in table 1:
Table 1 sizing table of the roller
From table 1 it can be concluded that: when all the steel wire ropes are wound on the roller, the rope wheel force arm R n of the outermost ring of the steel wire ropes is arranged, and the radius R Rope of the outermost ring of the steel wire ropes is arranged. The steel wire rope is wound on the rope wheel completely and needs to be wound for n n times.
Because the wire rope is in a gap when being wound on the rope wheel actually, the groove full rate is needed to be verified, and according to design experience, when the groove full rate K is less than or equal to a preset value, the design requirement can be met.
Wherein: k represents the groove full rate; n Rope represents the number of windings of each layer of steel wire rope, S n represents the number of windings of the steel wire rope, and S represents the sectional area of the steel wire rope, namely
S=πd Rope
The calculation formula of the A n groove area is as follows:
Wherein: d Rope sheave represents the outer diameter of the drum, D Rope sheave represents the diameter of the drum, i.e. the inner diameter of the drum, and W Rope sheave represents the drum width. The groove area A n can be calculated according to the groove full rate K, and then the outer diameter, the inner diameter and the width of the roller can be determined according to a calculation formula of the groove area A n. Therefore, the falling protector detection device provided by the embodiment of the utility model replaces manual testing, can reduce the working frequency of testers, reduces the working intensity and the workload of the testers, automatically outputs the test result by the control component, is accurate and reliable, and can control the length error of the steel wire rope in a lower range.
The length of the steel wire rope is calculated through the number of optional turns of the roller motor, the rotating speed of the rolling motor is adjusted through the control assembly, and the displacement precision of the moving motor is matched, so that the measurement of the length precision of the rope is improved.
It should be noted that, the technical solutions in the embodiments of the present utility model may be combined with each other, but the basis of the combination is based on the fact that those skilled in the art can realize the combination; when the combination of the technical solutions contradicts or cannot be realized, it should be considered that the combination of the technical solutions does not exist, i.e. does not fall within the scope of protection of the present utility model.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims (27)

1. A fall arrester detection device, characterized by comprising:
A carrying body;
The hoisting assembly is arranged on the bearing main body and used for hoisting the product to be detected;
The driving assembly is arranged on the bearing main body and is positioned below the hoisting assembly; the driving assembly comprises a first driving mechanism with a detection sensor, a roller component and a second driving mechanism, wherein the first driving mechanism is in transmission connection with the roller component and is used for driving the roller component to rotate so as to pull out a rope of the fall arrester; the second driving mechanism is connected with the roller component through a linear transmission component and is used for driving the roller component to perform linear motion while rotating;
And the control assembly is respectively and electrically connected with the hoisting assembly, the first driving mechanism and the second driving mechanism.
2. The fall arrester detection apparatus of claim 1 further including a tensioning member disposed on the load bearing body and between the hoist assembly and the drum member for tensioning the fall arrester rope.
3. The fall arrester detection apparatus of claim 2 wherein the tensioning member includes a tensioning wheel and a mount, the mount being secured to the load bearing body, the tensioning wheel being rotatably mounted to the mount;
The mounting seat is provided with a stop piece for preventing the rope from falling off the tension wheel, and the stop piece is positioned on at least one side of the tension wheel.
4. The fall arrester detection device of claim 3 wherein the tensioning member further comprises an adjustment member fixedly disposed on the load bearing body, the adjustment member having a plurality of adjustment apertures along the length direction, the mounting seat disposed in the corresponding adjustment apertures.
5. The fall arrester detection apparatus of claim 1 wherein the first drive mechanism includes a mounting base plate and a first drive member;
The first driving component and the roller component are both installed on the installation substrate, and the first driving component is in transmission connection with the roller component and is used for driving the roller component to rotate.
6. The fall arrestor detection device of claim 5, wherein the second drive mechanism further comprises a support substrate;
The support base plate is matched with the mounting base plate in a guiding way, and the linear transmission part is arranged on the support base plate and is in transmission connection with the mounting base plate.
7. The fall arrester inspection device of claim 6 wherein the linear drive member includes a lead screw disposed on the support substrate and in driving connection with the mounting substrate, the lead screw in driving connection with a second drive member.
8. The fall arrester inspection device of claim 7 wherein the linear drive member further includes a guide member disposed between the support base plate and the mounting base plate for guiding engagement of the support base plate and the mounting base plate.
9. The fall arrester detection apparatus of claim 8 wherein the guide member comprises any one of the following forms:
the guide part comprises a guide rail and a sliding block which are in sliding fit, wherein the guide rail is arranged on any one of the support base plate and the installation base plate, and the sliding block is arranged on the other one of the support base plate and the installation base plate;
The guide part comprises a guide rod and a guide block which are in sliding fit, the guide rod is arranged on any one of the support substrate and the mounting substrate, and the guide block is arranged on the other one of the support substrate and the mounting substrate.
10. The fall arrester detection apparatus of any one of claims 5 to 9, wherein the first drive member is connected to the drum member by an electromagnetic coupling for combining or separating the first drive mechanism and the drum member.
11. The fall arrester detection apparatus of claim 10, wherein a side of the drum member facing away from the first drive member is provided with a speed detection means for detecting a rotational speed of the drum member.
12. The fall arrester detection apparatus of any one of claims 5 to 9, wherein the drum member includes a drum body and a fastening member;
the roller body is connected with an output shaft of the second driving part through a roller shaft, and is provided with at least one fastening groove;
The fastening part is connected to the roller body and is positioned at the fastening groove.
13. The fall arrester inspection device of claim 12 wherein the fastening means includes a fastening flap, one end of the fastening flap being rotatably connected to the drum body, the other end of the fastening flap being removably connected to the drum body.
14. The fall arrester inspection device of claim 13 wherein the ends of the drum body extend outwardly from the end surfaces to form stop flanges, the stop flanges having notches in communication with the fastening slots, the fastening baffles being connected to the stop flanges and located at the notches.
15. The fall arrestor detection device of claim 14, wherein the roller component further comprises a platen;
the cylinder body is equipped with the one end of fastening groove, inwards sunken formation storage tank by the terminal surface, the storage tank with the fastening groove intercommunication, the clamp plate can dismantle connect in the cylinder body is used for the shutoff the storage tank.
16. The fall arrester detection apparatus of claim 1 wherein the hoist assembly includes:
The lifting support is provided with lifting components for lifting the product to be tested, and a plurality of adjusting positions are arranged on the lifting components at intervals, so that the position of the product to be tested is adjusted along a first direction;
The driving assembly comprises an installation rack and a driving part, wherein the installation rack is matched with the lifting support in a guiding manner, and the driving part is arranged on the installation rack and is used for driving the lifting support to move along a second direction so as to drive a product to be detected to carry out position adjustment along the second direction, and the second direction is different from the first direction.
17. The fall arrester detection apparatus of claim 16 wherein the lifting member defines an adjustment channel along a length, the adjustment locations being spaced from an inner wall of the adjustment channel.
18. The fall arrester detection apparatus of claim 17 wherein the lifting means comprises a first lifting plate and a second lifting plate;
The first lifting plate and the second lifting plate are relatively fixed on two sides of the lifting bracket, the product to be detected is located between the first lifting plate and the second lifting plate, and the adjusting channel is arranged on the first lifting plate and/or the second lifting plate.
19. The fall arrester detection apparatus of claim 18 wherein the drive member includes:
the first transmission part is arranged on one side of the installation rack and is in transmission connection with one end of the hoisting bracket;
the second transmission part is arranged on the other side of the installation rack and is in transmission connection with the other end of the hoisting bracket;
The third transmission part is in transmission fit with the first transmission part and the second transmission part respectively;
And the driving piece is arranged on any one of the first transmission part and the second transmission part and is used for driving the first transmission part, the second transmission part and the third transmission part to move.
20. The fall arrester inspection device of claim 19 wherein the first and/or second drive members include a lead screw disposed on the mounting frame and in driving engagement with the lifting bracket.
21. The fall arrester detection apparatus of claim 20 wherein the first and/or second transmission members further include a guide member disposed on the mounting frame and disposed parallel to the lead screw; the guide piece is in guide fit with the hoisting support.
22. The fall arrester detection apparatus of claim 21 wherein the third transmission member includes a timing belt and first and second timing pulleys for driving movement of the timing belt;
The first synchronous belt pulley is in transmission fit with the first transmission part, and the second synchronous belt pulley is in transmission fit with the second transmission part.
23. The fall arrester detection apparatus of claim 22, wherein the third transmission member further includes a tensioner for tensioning the timing belt, the tensioner being located between the first and second timing pulleys.
24. The fall arrester inspection device of any of claims 16-23 wherein the lifting assembly further includes an anti-rotation assembly provided to the lifting bracket for preventing rotation of the product to be inspected along an axis.
25. The fall arrester detection apparatus of claim 24 wherein the anti-rotation assembly includes an anti-rotation member and two sets of positioning members disposed on either side of the anti-rotation member, the two sets of positioning members being respectively connected to the lifting bracket;
And a plurality of positioning grooves are formed in each positioning part at intervals, and the anti-rotation parts are arranged in the positioning grooves and are suitable for adjusting the positions of the positioning parts along with the products to be detected so as to limit the rotation of the products to be detected.
26. The fall arrestor detection device of claim 25, wherein the rotation prevention member includes oppositely disposed first and second baffles;
The first end of the first baffle plate and the first end of the second baffle plate are connected to the positioning component through a first adjusting rod, and the second end of the first baffle plate and the second baffle plate are connected to the positioning component through a second adjusting rod.
27. The fall arrester inspection device of claim 26 wherein the first and second adjustment bars are provided with a plurality of adjustment grooves spaced apart along the length direction, the first and second baffles being provided with respective adjustment grooves for adjusting the position of the product to be inspected in a third direction, the third direction being different from the first and second directions.
CN202322526219.2U 2023-09-15 2023-09-15 Falling protector detection device Active CN221078019U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322526219.2U CN221078019U (en) 2023-09-15 2023-09-15 Falling protector detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322526219.2U CN221078019U (en) 2023-09-15 2023-09-15 Falling protector detection device

Publications (1)

Publication Number Publication Date
CN221078019U true CN221078019U (en) 2024-06-04

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322526219.2U Active CN221078019U (en) 2023-09-15 2023-09-15 Falling protector detection device

Country Status (1)

Country Link
CN (1) CN221078019U (en)

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