CN221077511U - Rope inspection device - Google Patents

Abstract

The utility model belongs to the technical field of rope inspection devices, and particularly relates to a rope inspection device, which comprises a fixed frame, wherein four corners of the bottom end of the fixed frame are respectively and fixedly connected with supporting legs, the top end of the fixed frame is sequentially provided with a pre-cleaning part, a flushing air drying part, an extrusion part, a measuring part, a perspective inspection part and a winding part along the advancing direction of a rope, the pre-cleaning part, the flushing air drying part, the extrusion part and the perspective inspection part are coaxially arranged, a waste water tank is correspondingly arranged below the flushing air drying part and the extrusion part, and the top end of the waste water tank is fixedly connected with the bottom end of the fixed frame. The utility model can clean the surface of the rope and check the structure of the interior of the rope.

Description

Rope inspection device

Technical Field

The utility model belongs to the technical field of rope inspection devices, and particularly relates to a rope inspector.

Background

Most of the rope inspection devices or methods existing in the market are steel cables or other metal ropes, are not suitable for inspecting nonmetal ropes (such as high-altitude ropes, rock climbing ropes, polyester fiber ropes, polyamide ropes and the like), and some rope cleaning devices exist in the mass market, but only clean the outer surfaces of the ropes and cannot thoroughly inspect the inner structures of the ropes.

Therefore, there is a need to design a rope inspector to solve the above-mentioned problems.

Disclosure of utility model

The utility model aims to provide a rope inspector which solves the problems and achieves the aim of simultaneously cleaning the surface and inspecting the inside of a nonmetallic rope.

In order to achieve the above object, the present utility model provides the following solutions: the utility model provides a rope inspection ware, includes fixed frame, fixed frame bottom four corners fixedly connected with supporting leg respectively, fixed frame top has set gradually clean portion in advance, wash air-drying portion, extrusion portion, measuring portion, perspective inspection portion, rolling portion along the rope, clean portion in advance wash air-drying portion extrusion portion perspective inspection portion coaxial arrangement, wash air-drying portion with extrusion portion below corresponds and is provided with the waste water tank, the waste water tank top with fixed frame bottom fixed connection.

Preferably, the pre-cleaning part comprises a supporting seat, the bottom end of the supporting seat is fixedly connected with the top end of the fixed frame, a cleaning ring is coaxially arranged in the supporting seat in a rotating manner, a plurality of cleaning brushes are fixedly connected to the inner side wall of the cleaning ring at equal intervals, a driven sheave is coaxially fixedly connected to one side of the flushing air drying part, a cleaning motor is fixedly connected to the outer side wall of the supporting seat, a driving sheave is fixedly connected to an output shaft of the cleaning motor, the driving sheave is connected with the driven sheave through belt transmission, and the cleaning ring is coaxially arranged with the flushing air drying part, the extruding part, the measuring part and the perspective checking part.

Preferably, the flushing air drying part comprises a cleaning tank, the cleaning tank bottom with fixed frame top fixed connection, the cleaning tank bottom sets up to the opening, the cleaning tank is located waste water tank top, first through-holes have been seted up respectively along the both sides wall middle part of rope direction of advance to the cleaning tank, first through-holes with the coaxial setting of cleaning ring, the cleaning tank is inside to be followed rope direction of advance and is fixedly connected with high-pressure water tank, high-pressure gas tank in proper order, annular water injection well choke has been seted up to the high-pressure water tank inside wall, annular water injection well choke has been seted up to the high-pressure gas tank inside wall, annular water injection well choke with the coaxial setting of first through-hole.

Preferably, the extrusion part comprises a first fixed frame, the bottom end of the first fixed frame is fixedly connected with the top end of the fixed frame, the first fixed frame is positioned above the wastewater tank, a circular hole is formed in the first fixed frame, the circular hole is coaxially arranged with the cleaning ring, a plurality of sleeves are fixedly connected with the inner side wall of the circular hole at equal intervals, a sliding rod is arranged in the sleeve in a sliding manner, the sliding rod is far away from one end fixedly connected with a support of the circular hole, an extrusion roller is rotationally connected onto the support, a first spring is sleeved outside the sleeve, one end of the first spring is fixedly connected with the inner side wall of the circular hole, and the other end of the first spring is fixedly connected with the support.

Preferably, the measuring part comprises a second fixed frame, the bottom end of the second fixed frame is fixedly connected with the top end of the fixed frame, a driving motor is fixedly connected to the outer side wall of the second fixed frame, a driving motor output shaft is fixedly connected with one end of a measuring roller, the measuring roller is rotatably arranged on the inner side of the second fixed frame, the measuring roller is far away from an outer edge fixedly connected with an infrared emitter at one end of the driving motor, the second fixed frame is far away from an infrared receiver fixedly connected with the inner side wall of the driving motor, the infrared receiver corresponds to the infrared emitter, sliding grooves are respectively formed in two side walls of the second fixed frame, sliding seats are movably arranged in the sliding grooves, a second spring is fixedly connected between the top ends of the sliding seats, one end of a connecting shaft is rotatably connected to the sliding seats, an auxiliary roller is fixedly connected between the connecting shafts, and the auxiliary roller is located right above the measuring roller.

Preferably, the perspective inspection part comprises an X-ray inspection box, the bottom end of the X-ray inspection box is fixedly connected with the top end of the fixed frame, second through holes are respectively formed in the middle parts of two side walls of the X-ray inspection box along the advancing direction of the rope, the second through holes are coaxially arranged with the cleaning ring, and a display screen and an alarm are arranged at the top end of the X-ray inspection box.

Preferably, the rolling portion comprises a rolling motor, the rolling motor with fixed frame lateral wall fixed connection, the pivot bottom of the vertical setting of rolling motor output shaft fixedly connected with, the cover is equipped with the wind-up roll in the removable cover of pivot lateral wall, pivot lateral wall fixedly connected with journal stirrup, the wind-up roll inside wall is seted up flutedly, the journal stirrup with recess looks adaptation.

Compared with the prior art, the utility model has the following advantages and technical effects:

according to the utility model, the outer surface of the rope can be pre-cleaned through the pre-cleaning part, impurities attached to the surface of the rope are removed, the flushing air drying part can be used for cleaning the rope with high-pressure water, most of cleaning water on the surface of the rope can be removed by utilizing high-pressure air, the extruding part can be used for extruding the rope, cleaning water penetrating into the rope in the extruding cleaning process can be used for measuring the length of the cleaned rope, the perspective checking part can be used for checking internal defects of the rope, and the winding part can be used for winding and storing the cleaned rope without defects.

Drawings

For a clearer description of an embodiment of the utility model or of the solutions of the prior art, the drawings that are needed in the embodiment will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art:

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of the pre-cleaning part structure of the present utility model;

FIG. 3 is a schematic diagram of a high pressure tank and a high pressure tank according to the present utility model;

FIG. 4 is a schematic view of the structure of the extrusion part of the present utility model;

fig. 5 is a schematic view of the structure of the measuring part of the present utility model.

Wherein, 1, fixing the frame; 2. support legs; 3. a waste water tank; 4. a support base; 5. a cleaning tank; 6. a first fixing frame; 7. a second fixing frame; 8. an X-ray inspection box; 9. a display screen; 10. an alarm; 11. a winding motor; 12. a rotating shaft; 13. a wind-up roll; 14. a cleaning ring; 15. a driven sheave; 16. a cleaning brush; 17. cleaning a motor; 18. a driving sheave; 19. a belt; 20. a high pressure water tank; 21. a high pressure gas tank; 22. an annular water nozzle; 23. an annular air tap; 24. a sleeve; 25. a slide bar; 26. a first spring; 27. a bracket; 28. a squeeze roll; 29. a driving motor; 30. a measuring roller; 31. an auxiliary roller; 32. a connecting shaft; 33. a slide; 34. a second spring; 35. a chute; 36. an infrared receiver; 37. a first through hole; 38. and a second through hole.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.

Referring to fig. 1-5, the utility model provides a rope inspector, which comprises a fixed frame 1, wherein four corners of the bottom end of the fixed frame 1 are respectively and fixedly connected with supporting legs 2, the top end of the fixed frame 1 is sequentially provided with a pre-cleaning part, a flushing air drying part, an extrusion part, a measuring part, a perspective inspection part and a winding part along the rope advancing direction, the pre-cleaning part, the flushing air drying part, the extrusion part and the perspective inspection part are coaxially arranged, a waste water tank 3 is correspondingly arranged below the flushing air drying part and the extrusion part, and the top end of the waste water tank 3 is fixedly connected with the bottom end of the fixed frame 1.

The surface through the pre-cleaning portion that sets up can be to the rope is cleared up in advance, get rid of the debris that the rope surface is attached to, the washing air-drying portion that sets up can carry out the high-pressure water washing to the rope, can also utilize the high-pressure air to get rid of the most washing water on rope surface simultaneously, the extrusion portion that sets up can extrude the rope, extrude the washing in-process infiltration into the inside washing water of rope, the measuring part that sets up can carry out length measurement to the rope after wasing, the inside defect of rope can be inspected to the perspective inspection portion that sets up, the rolling portion that sets up can twine the rope of taking in after wasing and inside defect free.

Further optimizing scheme, the pre-cleaning portion includes supporting seat 4, supporting seat 4 bottom and fixed frame 1 top fixed connection, the inside coaxial rotation of supporting seat 4 is provided with clean ring 14, clean ring 14 inside wall fixedly connected with a plurality of equidistant cleaning brush 16 that set up, the coaxial fixedly connected with driven sheave 15 of one side that clean ring 14 is close to the washing air-drying portion, supporting seat 4 lateral wall fixedly connected with cleaning motor 17, cleaning motor 17 output shaft fixedly connected with initiative sheave 18, initiative sheave 18 passes through belt 19 transmission with driven sheave 15 and is connected, clean ring 14 and washing air-drying portion, extrusion portion, measuring portion, perspective inspection portion coaxial setting.

One end of a rope to be inspected passes through the middle of the cleaning brushes 16, then the cleaning motor 17 is controlled to work to drive the driving sheave 18 to rotate, the driving sheave 18 drives the driven sheave 15 to rotate through the belt 19, and then the cleaning ring 14 and the cleaning brushes 16 are driven to rotate, so that sundries on the surface of the rope are cleaned.

It should be noted that the diameter of the inner circular hole formed by the plurality of cleaning brushes 16 is slightly larger than the outer diameter of the rope to be inspected, so that impurities with larger volume attached to the surface can be removed when the rope passes through, and the surface of the rope is not damaged.

Further optimizing scheme, wash air-dry portion and include clean case 5, clean case 5 bottom and fixed frame 1 top fixed connection, clean case 5 bottom sets up to the opening, clean case 5 is located waste water tank 3 top, first through-hole 37 has been seted up respectively to clean case 5 along the both sides wall middle part of rope advancing direction, first through-hole 37 sets up with clean ring 14 is coaxial, the inside fixedly connected with high-pressure water tank 20 in proper order of clean case 5 along the rope advancing direction, high-pressure gas tank 21, annular water injection well 22 has been seted up to high-pressure water tank 20 inside wall, annular air injection well 23 has been seted up to high-pressure gas tank 21 inside wall, annular water injection well 22, annular air injection well 23 and the coaxial setting of first through-hole 37.

The high-pressure water tank 20 is communicated with an external cleaning water source (not shown in the figure), the high-pressure air tank 21 is communicated with an external cleaning air source (not shown in the figure), and in the process that the rope passes through the cleaning tank 5, the high-pressure water is sprayed out from the annular water nozzle 22 to clean impurities such as sediment on the surface of the rope, and then the high-pressure air is sprayed out from the annular air nozzle 23 to clean most of the residual cleaning water on the surface of the rope through the middle part of the high-pressure air tank 21.

Further optimizing scheme, extrusion portion includes first fixed frame 6, first fixed frame 6 bottom and fixed frame 1 top fixed connection, first fixed frame 6 is located waste water tank 3 top, circular hole has been seted up to inside of first fixed frame 6, circular hole and the coaxial setting of clean ring 14, the sleeve 24 that circular hole inside wall fixedly connected with a plurality of equidistant settings, the sliding of sleeve 24 is provided with slide bar 25, the one end fixedly connected with support 27 of circular hole is kept away from to slide bar 25, rotate on the support 27 and be connected with squeeze roll 28, sleeve 24 outside cover is equipped with first spring 26, first spring 26 one end and circular hole inside wall fixed connection, the other end and the support 27 fixed connection of first spring 26.

The rope enters between a plurality of squeeze rollers 28 after being cleaned and dried, and the squeeze rollers 28 squeeze towards the middle together to squeeze out the cleaning water penetrating into the rope.

Further optimizing scheme, the measuring part includes the fixed frame 7 of second, the fixed frame 7 bottom of second and fixed frame 1 top fixed connection, the fixed side wall fixedly connected with driving motor 29 of second, driving motor 29 output shaft fixedly connected with measuring roller 30 one end, measuring roller 30 rotates and sets up in the fixed frame 7 of second inboard, measuring roller 30 keeps away from driving motor 29's one end outer fringe fixedly connected with infrared transmitter, the fixed side wall internal fixation who keeps away from driving motor 29 of second frame 7 has infrared receiver 36, infrared receiver 36 corresponds with infrared transmitter, spout 35 has been seted up respectively to the fixed side wall of second, the spout 35 internal activity is provided with slide 33, fixedly connected with second spring 34 between slide 33 top and the spout 35 roof, slide 33 rotates and is connected with connecting axle 32 one end, common fixedly connected with auxiliary roller 31 between two connecting axles 32, auxiliary roller 31 is located directly over the measuring roller 30.

In the process that the rope after being pressed to dry the water passes through the measuring roller 30 and the auxiliary roller 31, the driving motor 29 drives the measuring roller 30 to rotate along with the advancing of the rope, infrared light emitted by the infrared emitter is received by the infrared receiver 36, the infrared emitter rotates along with the measuring roller 30 for one circle, namely the circumference of the measuring roller 30, namely the length of the rope, the infrared emitter is aligned with the infrared receiver 36 once after the infrared emitter rotates for one circle, and thus, after the whole rope is inspected, the total length of the rope can be obtained by multiplying the circumference by the alignment times of the infrared receiver 36 of the infrared emitter.

Further optimizing scheme, the perspective inspection portion includes X-ray inspection box 8, and X-ray inspection box 8 bottom and fixed frame 1 top fixed connection, and second through-holes 38 have been seted up respectively to X-ray inspection box 8 along the both sides wall middle part of rope advancing direction, and second through-holes 38 and the coaxial setting of clean ring 14, X-ray inspection box 8 top are provided with display screen 9 and alarm 10.

After the rope enters the X-ray inspection box 8, the X-ray emitted from the inside of the X-ray inspection box 8 irradiates the rope to display the internal structure of the rope, and the result is displayed on the display screen 9 in the form of an image, and when a certain defect exists in the rope, the alarm 10 gives an alarm.

Further optimizing scheme, the rolling portion includes rolling motor 11, rolling motor 11 and fixed frame 1 lateral wall fixed connection, and the pivot 12 bottom of the vertical setting of rolling motor 11 output shaft fixedly connected with, pivot 12 lateral wall detachable sleeve is equipped with wind-up roll 13, and pivot 12 lateral wall fixedly connected with journal stirrup, recess has been seted up to wind-up roll 13 inside wall, journal stirrup and recess looks adaptation.

After the rope wears out from X-ray inspection box 8, fix its tip on the lateral wall of wind-up roll 13 to drive wind-up roll 13 constantly rotatory through rolling motor 11, realize the winding of rope and accomodate, the cooperation structure of journal stirrup and recess can guarantee wind-up roll 13 and pivot 12 and do not produce relative rotation, guarantees going on smoothly of rope winding.

In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.

The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.

Claims (7)

1. The utility model provides a rope inspection ware, its characterized in that, includes fixed frame (1), fixed frame (1) bottom four corners is fixedly connected with supporting leg (2) respectively, fixed frame (1) top has set gradually clean portion in advance, has washed air-drying portion, extrusion portion, measuring part, perspective inspection portion, rolling portion along the rope direction of advance, clean portion in advance wash air-drying portion extrusion portion perspective inspection portion coaxial setting, wash air-drying portion with extrusion portion below corresponds and is provided with waste water tank (3), waste water tank (3) top with fixed frame (1) bottom fixed connection.

2. A rope inspector according to claim 1, characterized in that the pre-cleaning part comprises a supporting seat (4), the bottom end of the supporting seat (4) is fixedly connected with the top end of the fixed frame (1), a cleaning ring (14) is coaxially arranged in the supporting seat (4) in a rotating mode, a plurality of cleaning brushes (16) which are arranged at equal intervals are fixedly connected to the inner side wall of the cleaning ring (14), a driven sheave (15) is coaxially fixedly connected to one side, close to the flushing air drying part, of the cleaning ring (14), a cleaning motor (17) is fixedly connected to the outer side wall of the supporting seat (4), a driving sheave (18) is fixedly connected to an output shaft of the cleaning motor (17), the driving sheave (18) is in transmission connection with the driven sheave (15) through a belt (19), and the cleaning ring (14) is coaxially arranged with the flushing air drying part, the extruding part, the measuring part and the perspective inspection part.

3. The rope inspector according to claim 2, wherein the flushing and air drying part comprises a cleaning box (5), the bottom end of the cleaning box (5) is fixedly connected with the top end of the fixing frame (1), the bottom end of the cleaning box (5) is provided with an opening, the cleaning box (5) is located above the wastewater box (3), first through holes (37) are respectively formed in the middle parts of two side walls of the cleaning box (5) along the rope advancing direction, the first through holes (37) are coaxially arranged with the cleaning ring (14), a high-pressure water tank (20) and a high-pressure air tank (21) are sequentially and fixedly connected inside the cleaning box (5) along the rope advancing direction, an annular water nozzle (22) is formed in the inner side wall of the high-pressure water tank (20), an annular air nozzle (23) is formed in the inner side wall of the high-pressure air tank (21), and the annular water nozzle (22) and the annular air nozzle (23) are coaxially arranged with the first through holes (37).

4. A rope checker according to claim 2, characterized in that the squeezing part comprises a first fixing frame (6), the bottom end of the first fixing frame (6) is fixedly connected with the top end of the fixing frame (1), the first fixing frame (6) is located above the waste water tank (3), a circular hole is formed in the first fixing frame (6), the circular hole is coaxially arranged with the cleaning ring (14), a plurality of sleeves (24) are fixedly connected to the inner side walls of the circular hole at equal intervals, sliding rods (25) are arranged in the sleeves (24), one end of each sliding rod (25) away from the circular hole is fixedly connected with a support (27), squeezing rollers (28) are rotatably connected to the support (27), a first spring (26) is sleeved on the outer side of each sleeve (24), one end of each first spring (26) is fixedly connected with the inner side wall of each circular hole, and the other end of each first spring (26) is fixedly connected with the support (27).

5. A rope checker according to claim 2, characterized in that the measuring part comprises a second fixed frame (7), the bottom end of the second fixed frame (7) is fixedly connected with the top end of the fixed frame (1), a driving motor (29) is fixedly connected with the outer side wall of the second fixed frame (7), a sliding seat (33) is fixedly connected with the output shaft of the driving motor (29), one end of a measuring roller (30) is rotatably arranged at the inner side of the second fixed frame (7), an infrared emitter is fixedly connected with the outer edge of one end of the measuring roller (30) far away from the driving motor (29), an infrared receiver (36) is fixedly connected with the inner side wall of the second fixed frame (7) far away from the driving motor (29), the infrared receiver (36) corresponds to the infrared emitter, sliding grooves (35) are respectively formed in the two side walls of the second fixed frame (7), a sliding seat (33) is movably arranged in the sliding groove (35), a second spring (34) is fixedly connected with the outer edge of the second fixed frame, and the two sliding seat (33) are fixedly connected with the top wall (31), and the two auxiliary shafts (32) are fixedly connected with the two auxiliary shafts (32).

6. Rope checker according to claim 2, characterized in that the perspective checking part comprises an X-ray checking box (8), the bottom end of the X-ray checking box (8) is fixedly connected with the top end of the fixed frame (1), second through holes (38) are respectively formed in the middle parts of two side walls of the X-ray checking box (8) along the rope advancing direction, the second through holes (38) and the cleaning ring (14) are coaxially arranged, and a display screen (9) and an alarm (10) are arranged on the top end of the X-ray checking box (8).

7. The rope inspector according to claim 1, wherein the winding part comprises a winding motor (11), the winding motor (11) is fixedly connected with the outer side wall of the fixed frame (1), an output shaft of the winding motor (11) is fixedly connected with the bottom end of a rotating shaft (12) which is vertically arranged, a winding roller (13) is detachably sleeved on the outer side wall of the rotating shaft (12), a supporting lug is fixedly connected with the outer side wall of the rotating shaft (12), a groove is formed in the inner side wall of the winding roller (13), and the supporting lug is matched with the groove.