CN221069912U - Semi-automatic coal cleaning device for head hopper of belt conveyor - Google Patents
Semi-automatic coal cleaning device for head hopper of belt conveyor Download PDFInfo
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- CN221069912U CN221069912U CN202322402557.5U CN202322402557U CN221069912U CN 221069912 U CN221069912 U CN 221069912U CN 202322402557 U CN202322402557 U CN 202322402557U CN 221069912 U CN221069912 U CN 221069912U
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Abstract
本实用新型是一种带式输送机头部漏斗半自动清煤装置,包括接料板、滑道板、活动杆,接料板水平固接在漏斗紧邻二道清扫器的侧壁上,并位于皮带下方,滑道板竖直固接在接料板前后两侧,活动杆的两端分别设刮杆,刮杆的前后端分别滑动设于滑道板上,紧邻二道清扫器的刮杆底部设有与接料板接触的聚氨酯清扫皮子,滑道板穿进漏斗内,且漏斗上设有与接料板对应的开口,方便积煤扫进漏斗,滑道板顶部设有顶板,顶板与漏斗内壁固接,顶板上设有驱动活动杆往复运动的动力组件,顶板和活动杆之间设有导向组件。本实用新型可有效的清理积煤,可以随时进行余煤的清理,大大的提高了清煤效率,避免环保污染,且操作简单、可有效的保障人员的安全。
The utility model is a semi-automatic coal cleaning device for the head hopper of a belt conveyor, comprising a receiving plate, a slide plate, and a movable rod. The receiving plate is horizontally fixed on the side wall of the hopper adjacent to the second sweeper and is located below the belt. The slide plate is vertically fixed on the front and rear sides of the receiving plate. Scraping rods are respectively arranged at both ends of the movable rod. The front and rear ends of the scraping rods are respectively slidably arranged on the slide plate. A polyurethane cleaning leather in contact with the receiving plate is arranged at the bottom of the scraping rod adjacent to the second sweeper. The slide plate passes into the hopper, and an opening corresponding to the receiving plate is arranged on the hopper, so that the accumulated coal is conveniently swept into the hopper. A top plate is arranged on the top of the slide plate, which is fixed to the inner wall of the hopper. A power assembly for driving the movable rod to reciprocate is arranged on the top plate, and a guide assembly is arranged between the top plate and the movable rod. The utility model can effectively clean the accumulated coal, can clean the residual coal at any time, greatly improves the coal cleaning efficiency, avoids environmental pollution, and is simple to operate and can effectively ensure the safety of personnel.
Description
技术领域Technical Field
本实用新型涉及皮带输送机的皮带清理领域,尤其涉及一种带式输送机头部漏斗半自动清煤装置。The utility model relates to the field of belt cleaning of belt conveyors, in particular to a semi-automatic coal cleaning device for a head hopper of a belt conveyor.
背景技术Background technique
带式输送机是散货港口转运物料最为重要的一种设备,运行时间长、数量多,其正常运行与散货转运的效率息息相关。由于带式输送机长时间运行且物料不同,胶带上常常粘结大量物料,可在二道清扫器的作用下将胶带上大量粘结的物料刮落并使物料掉落至皮带的正下方,由于二道清扫器正下方空间狭小极易造成积煤堆积过多,造成积煤与胶带接触进而使皮带磨损,且在运行当中清扫极不方便,同时还给清扫人员带来很大的安全风险。因此,本申请研究了一种带式输送机头部漏斗半自动清煤装置,以达到有效的清理积煤,并保障人员安全及保护胶带的目的。Belt conveyor is the most important equipment for transshipping materials in bulk ports. It has a long operating time and a large number of operations. Its normal operation is closely related to the efficiency of bulk cargo transshipment. Since the belt conveyor runs for a long time and the materials are different, a large amount of materials are often adhered to the belt. The second-pass cleaner can scrape off the large amount of materials adhered to the belt and make the materials fall directly under the belt. Since the space directly under the second-pass cleaner is small, it is very easy to cause excessive accumulation of coal, causing the coal to contact the belt and then wear the belt. It is also very inconvenient to clean during operation, and it also brings great safety risks to the cleaning personnel. Therefore, this application studies a semi-automatic coal cleaning device for the head hopper of a belt conveyor to effectively clean the accumulated coal, ensure personnel safety and protect the belt.
发明内容Summary of the invention
本实用新型旨在解决现有技术的不足,而提供一种带式输送机头部漏斗半自动清煤装置。The utility model aims to solve the deficiencies of the prior art and provides a semi-automatic coal cleaning device for a head hopper of a belt conveyor.
本实用新型为实现上述目的,采用以下技术方案:一种带式输送机头部漏斗半自动清煤装置,包括接料板、滑道板、活动杆,接料板水平固接在漏斗紧邻二道清扫器的侧壁上,并位于皮带下方,滑道板竖直固接在接料板前后两侧,活动杆的两端分别设刮杆,刮杆的前后端分别滑动设于滑道板上,紧邻二道清扫器的刮杆底部设有与接料板接触的聚氨酯清扫皮子,滑道板穿进漏斗内,且漏斗上设有与接料板对应的开口,方便积煤扫进漏斗,滑道板顶部设有顶板,顶板与漏斗内壁固接,顶板上设有驱动活动杆往复运动的动力组件,顶板和活动杆之间设有导向组件。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a semi-automatic coal cleaning device for the funnel at the head of a belt conveyor, comprising a receiving plate, a slide plate, and a movable rod. The receiving plate is horizontally fixedly connected to the side wall of the funnel adjacent to the second sweeper and is located below the belt. The slide plate is vertically fixedly connected to the front and rear sides of the receiving plate. Scraping rods are respectively arranged at both ends of the movable rod. The front and rear ends of the scraping rods are respectively slidably arranged on the slide plate. A polyurethane cleaning leather in contact with the receiving plate is arranged at the bottom of the scraper rod adjacent to the second sweeper. The slide plate passes into the funnel, and an opening corresponding to the receiving plate is arranged on the funnel to facilitate sweeping of the accumulated coal into the funnel. A top plate is arranged on the top of the slide plate, which is fixedly connected to the inner wall of the funnel. A power component for driving the movable rod to reciprocate is arranged on the top plate, and a guide component is arranged between the top plate and the movable rod.
特别的,刮杆的前后端对应设有滑杆,滑道板内壁上设有与滑杆对应的滑槽,滑杆滑动设于滑槽内。Particularly, the front and rear ends of the scraper rod are correspondingly provided with sliding rods, the inner wall of the slide plate is provided with sliding grooves corresponding to the sliding rods, and the sliding rods are slidably arranged in the sliding grooves.
特别的,紧邻二道清扫器的刮杆和活动杆前后侧壁之间设有加强斜杆。In particular, a reinforcing oblique rod is provided between the scraper rod and the front and rear side walls of the movable rod adjacent to the second-pass cleaner.
特别的,动力组件包括电机,电机安装在顶板底部,电机主轴底部设有齿轮,活动杆侧壁上设有与齿轮啮合的齿条。Particularly, the power assembly comprises a motor, which is mounted at the bottom of the top plate, a gear is arranged at the bottom of the motor main shaft, and a rack meshing with the gear is arranged on the side wall of the movable rod.
特别的,导向组件包括呈倒T形的导向杆,活动杆顶部设有与导向杆对应的导向槽,导向杆底部滑动设于导向槽内。Particularly, the guide assembly comprises an inverted T-shaped guide rod, the top of the movable rod is provided with a guide groove corresponding to the guide rod, and the bottom of the guide rod is slidably arranged in the guide groove.
本实用新型的有益效果是:本实用新型通过设置接料板、滑道板、活动杆、刮杆、聚氨酯清扫皮子、顶板、动力组件、导向组件,通过电机的正反转运行带动齿轮齿条相对运动,使得刮杆沿滑道板往复运动,从而使得输送带头部积煤被聚氨酯清扫皮子清理倒头部的漏斗内,起到清理作用;本实用新型通过简单的操作就可以有效的清理积煤,并且可以随时进行余煤的清理,大大提高了清煤效率,避免环保污染,且操作简单、可有效的保障人员安全。The beneficial effects of the utility model are as follows: the utility model is provided with a receiving plate, a slide plate, a movable rod, a scraper rod, a polyurethane cleaning leather, a top plate, a power component, and a guide component, and the forward and reverse operation of the motor drives the relative movement of the gear rack, so that the scraper rod reciprocates along the slide plate, so that the coal accumulated at the head of the conveyor belt is cleaned by the polyurethane cleaning leather and poured into the funnel at the head, thereby playing a cleaning role; the utility model can effectively clean the accumulated coal through simple operation, and can clean the remaining coal at any time, which greatly improves the coal cleaning efficiency and avoids environmental pollution, and is simple to operate and can effectively ensure the safety of personnel.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为图1中A处放大示意图;FIG2 is an enlarged schematic diagram of point A in FIG1 ;
图3为图1中B处放大示意图;FIG3 is an enlarged schematic diagram of point B in FIG1 ;
图4为本实用新型的导向杆和导向槽连接示意图;FIG4 is a schematic diagram of the connection between the guide rod and the guide groove of the utility model;
图中:1-接料板;2-滑道板;3-活动杆;4-刮杆;5-二道清扫器;6-滑杆;7-滑槽;8-聚氨酯清扫皮子;9-加强斜杆;10-顶板;11-电机;12-齿轮;13-齿条;14-导向杆;15-导向槽;In the figure: 1- material receiving plate; 2- slide plate; 3- movable rod; 4- scraper rod; 5- second sweeper; 6- slide rod; 7- slide groove; 8- polyurethane sweeping leather; 9- reinforced inclined rod; 10- top plate; 11- motor; 12- gear; 13- rack; 14- guide rod; 15- guide groove;
以下将结合本实用新型的实施例参照附图进行详细叙述。The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明:The utility model is further described below in conjunction with the accompanying drawings and embodiments:
如图1-图4所示,一种带式输送机头部漏斗半自动清煤装置,包括接料板1、滑道板2、活动杆3,接料板1水平固接在漏斗紧邻二道清扫器5的侧壁上,并位于皮带下方,滑道板2竖直固接在接料板1前后两侧,二道清扫器5刮掉的煤落在接料板1上,并通过滑道板2挡住;As shown in Fig. 1 to Fig. 4, a semi-automatic coal cleaning device for the head hopper of a belt conveyor comprises a receiving plate 1, a slide plate 2, and a movable rod 3. The receiving plate 1 is horizontally fixed to the side wall of the hopper adjacent to the second-pass cleaner 5 and is located below the belt. The slide plate 2 is vertically fixed to the front and rear sides of the receiving plate 1. The coal scraped off by the second-pass cleaner 5 falls on the receiving plate 1 and is blocked by the slide plate 2.
活动杆3的两端分别设刮杆4,刮杆4的前后端分别滑动设于滑道板2上,紧邻二道清扫器5的刮杆4底部设有与接料板1接触的聚氨酯清扫皮子8,紧邻二道清扫器5的刮杆4和活动杆3前后侧壁之间设有加强斜杆9,刮杆4的前后端对应设有滑杆6,滑道板2内壁上设有与滑杆6对应的滑槽7,滑杆6滑动设于滑槽7内,滑杆6和滑槽7的设置,可保证刮杆4移动稳定;Scraping rods 4 are respectively arranged at both ends of the movable rod 3, and the front and rear ends of the scraping rod 4 are respectively slidably arranged on the slide plate 2, and a polyurethane cleaning leather 8 in contact with the material receiving plate 1 is arranged at the bottom of the scraping rod 4 adjacent to the second-pass cleaner 5, and a reinforcing inclined rod 9 is arranged between the scraping rod 4 adjacent to the second-pass cleaner 5 and the front and rear side walls of the movable rod 3, and a sliding rod 6 is correspondingly arranged at the front and rear ends of the scraping rod 4, and a sliding groove 7 corresponding to the sliding rod 6 is arranged on the inner wall of the slide plate 2, and the sliding rod 6 is slidably arranged in the sliding groove 7, and the arrangement of the sliding rod 6 and the sliding groove 7 can ensure the stable movement of the scraping rod 4;
滑道板2穿进漏斗内,且漏斗上设有与接料板1对应的开口,方便积煤扫进漏斗,滑道板2穿进漏斗内的端部可设置挡板,降低煤下落时灰尘的溢出;The slide plate 2 passes through the funnel, and the funnel is provided with an opening corresponding to the receiving plate 1, so that the accumulated coal can be swept into the funnel conveniently. A baffle can be provided at the end of the slide plate 2 passing through the funnel to reduce the dust overflow when the coal falls;
滑道板2顶部设有顶板10,顶板10与漏斗内壁固接,顶板10上设有驱动活动杆3往复运动的动力组件,动力组件包括电机11,电机11安装在顶板10底部,电机11主轴底部设有齿轮12,活动杆3侧壁上设有与齿轮12啮合的齿条13;进一步地,电机11的供电机构可采用就地操作箱,人员通过就地操作箱进行操作,使得电机11正反转运行。A top plate 10 is provided on the top of the slide plate 2, and the top plate 10 is fixedly connected to the inner wall of the funnel. A power assembly for driving the movable rod 3 to reciprocate is provided on the top plate 10, and the power assembly includes a motor 11, which is installed at the bottom of the top plate 10. A gear 12 is provided at the bottom of the main shaft of the motor 11, and a rack 13 meshing with the gear 12 is provided on the side wall of the movable rod 3; further, the power supply mechanism of the motor 11 can adopt an on-site operation box, and personnel operate through the on-site operation box to make the motor 11 run forward and reverse.
顶板10和活动杆3之间设有导向组件,导向组件包括呈倒T形的导向杆14,活动杆3顶部设有与导向杆14对应的导向槽15,导向杆14底部滑动设于导向槽15内。A guide assembly is provided between the top plate 10 and the movable rod 3 , and the guide assembly includes an inverted T-shaped guide rod 14 . A guide groove 15 corresponding to the guide rod 14 is provided on the top of the movable rod 3 , and the bottom of the guide rod 14 is slidably disposed in the guide groove 15 .
本实用新型工作时,通过电机11的正反转运行带动齿轮12、齿条13相对运动,使得与齿条13相连的活动杆3带动刮杆4沿滑道板2进行往复动作,从而使得输送带头部积煤被聚氨酯清扫皮子8清理到头部漏斗之中,起到清理的作用。When the utility model is working, the forward and reverse operation of the motor 11 drives the gear 12 and the rack 13 to move relative to each other, so that the movable rod 3 connected to the rack 13 drives the scraper rod 4 to reciprocate along the slide plate 2, so that the coal accumulated at the head of the conveyor belt is cleaned into the head funnel by the polyurethane cleaning leather 8, thereby playing a cleaning role.
本实用新型通过简单的操作就可以有效的清理积煤,并且可以随时进行余煤的清理,大大提高了清煤效率,避免环保污染,且操作简单、可有效的保障人员安全。The utility model can effectively clean up the accumulated coal through simple operation, and the residual coal can be cleaned up at any time, which greatly improves the coal cleaning efficiency and avoids environmental pollution. The operation is simple and the safety of personnel can be effectively guaranteed.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly defined and specified, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the utility model, or are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
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| CN202322402557.5U CN221069912U (en) | 2023-09-05 | 2023-09-05 | Semi-automatic coal cleaning device for head hopper of belt conveyor |
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| CN202322402557.5U CN221069912U (en) | 2023-09-05 | 2023-09-05 | Semi-automatic coal cleaning device for head hopper of belt conveyor |
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