CN221065060U

CN221065060U - Novel wind power tower section of thick bamboo preparation welding machine operation frame

Info

Publication number: CN221065060U
Application number: CN202322207314.6U
Authority: CN
Inventors: 李景林; 王斌; 田锋
Original assignee: Ningxia Galaxy New Energy Co ltd
Current assignee: Ningxia Galaxy New Energy Co ltd
Priority date: 2023-08-16
Filing date: 2023-08-16
Publication date: 2024-06-04
Anticipated expiration: 2033-08-16

Abstract

The utility model discloses a novel operation frame for a wind power tower manufacturing welding machine, which belongs to the technical field of wind power tower processing, and aims at the problems that in the prior art, because the wind power tower is large in volume and complex in rotation process, the wind power tower cannot be rapidly rotated, the welding efficiency of a circumferential seam outside the wind power tower is greatly reduced, and the operation frame is only suitable for supporting operation of a wind power tower with a single size and has a limited application range, and comprises an operation table, wherein the top end of the operation table is connected with two symmetrically arranged supporting plates through a moving assembly; according to the wind power tower, through the synchronous clamping driving assembly, the two gears are rotated through the action of the starting motor b and the two spline sleeves driven by the spline shaft, and the gear rings are driven by the gear rings, so that the gear rings are rotated on the annular supporting frame and the corresponding driving wheels can be driven by the movable plates to clamp and fix the wind power tower through the action of the push-pull rods.

Description

Novel wind power tower section of thick bamboo preparation welding machine operation frame

Technical Field

The utility model belongs to the technical field of wind power tower tube processing, and particularly relates to a novel operation frame of a wind power tower tube manufacturing welding machine.

Background

The wind power tower is a tower pole of wind power generation, mainly plays a supporting role in a wind power generator set, absorbs vibration of the set, and at present, most wind power towers often need to use a pulse gas protection welding device for welding operation in the production process.

When wind power tower engineering manufacturing enterprises weld the outer ring seams of the cylinder, semi-automatic submerged arc welding machines are generally adopted for welding.

However, in the use process of the novel wind power tower cylinder manufacturing welding machine operation frame in the prior art, the electric arc needs to be continuously moved along the circumferential weld direction manually to achieve the welding machine operation frame, even the intermittent rotation cylinder needs to be matched and completed, the wind power tower cylinder is large in volume, the rotation process is complex, the rapid rotation of the wind power tower cylinder cannot be achieved, the efficiency of welding the circumferential weld outside the cylinder is greatly reduced, and secondly, the welding machine operation frame can only be suitable for supporting operation of the wind power tower cylinder with a single size, and the application range is limited.

Disclosure of utility model

The utility model aims to provide a novel operation frame for a welding machine for manufacturing a wind power tower, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a novel wind-powered electricity generation tower section of thick bamboo preparation welding machine operation panel, includes the operation panel, the top of operation panel is connected with the backup pad that two symmetries set up through moving the subassembly, and the vertical section of backup pad is isosceles trapezoid structure, and the equal rigid coupling in top of backup pad has annular support frame, is connected with synchronous centre gripping drive assembly between two annular support frames and two backup pads, the operation panel thereof.

As a preferred implementation mode, the moving assembly comprises sliding blocks fixedly connected to the bottom ends of two supporting plates, the vertical sections of the sliding blocks are of an I-shaped structure, and the two sliding blocks are slidably connected to sliding grooves formed in the operating platform.

As a preferable implementation mode, two sliding blocks are connected with the same two-way screw rod in a threaded mode, two ends of the two-way screw rod are connected in the sliding groove in a rotating mode, one end of the two-way screw rod extends to the outer side of the operation table and is connected with an output shaft of a motor a, and the motor a is fixed to the outer side of the operation table.

As a preferred embodiment, synchronous centre gripping drive assembly includes the cavity that all offered in two backup pads, all rotate in two backup pads and be connected with the spline housing, movable mounting has same spline shaft in the installation shaft hole of two spline housings, the one end of spline shaft passes through the bearing frame and rotates to be connected on the operation panel, the other end links to each other with the motor b output shaft of fixing in operation panel top edge, the outside of two spline housings all fixedly connected with gear, the gear all is arranged in the cavity, the top of gear all meshes to be connected with the ring gear, the ring gear all rotates to be connected in the annular support frame outside that corresponds, the outside at the ring gear is all established to the equal movable sleeve in top of backup pad.

As a preferred implementation mode, the outside of ring gear all articulates has a plurality of push-and-pull rods that are annular array and arrange, and the other end of push-and-pull rod all articulates has the fly leaf that the cross-section is protruding structure, and a plurality of fly leaves are annular array activity and insert and establish on annular support frame row, and the outside of fly leaf all fixedly connected with motor c, and motor c's output shaft all activity runs through the fly leaf and can dismantle and be connected with the drive wheel.

As a preferable implementation mode, a blocking block for blocking the driving wheel is fixedly connected to the outer side of the extending part of the output shaft of the motor c, the driving wheel is movably sleeved on the outer side of the extending part of the output shaft of the motor c, a fixing nut is connected to the outer side of the extending part of the output shaft of the motor c in a threaded mode, and the fixing nut is used for locking and fixing the driving wheel on the blocking block.

Compared with the prior art, the novel operation frame of the wind power tower drum manufacturing welding machine provided by the utility model at least comprises the following beneficial effects:

(1) Through the moving assembly, the bidirectional screw rod is enabled to rotate through the starting motor a, and the two supporting plates can drive the annular supporting frames which are respectively connected to move oppositely or move reversely, so that the distance between the two annular supporting frames can be conveniently adjusted according to wind power tower barrels with different lengths, and the supporting of the wind power tower barrels is more stable;

(2) Through the synchronous centre gripping drive assembly who sets up, through starter motor b, and cooperate the spline shaft to drive two spline housing pivoted effects, and then make two gears rotate, and all to the ring gear transmission, then the ring gear all rotates on annular support frame, and cooperate the effect of a plurality of push-and-pull rods, and then make a plurality of fly leaves can drive the drive wheel that corresponds and carry out the centre gripping to wind-powered electricity generation tower section of thick bamboo fixedly, then conveniently operate to the wind-powered electricity generation tower section of thick bamboo of equidimension not fixedly, in addition, through start a plurality of motor c, then make the drive wheel syntropy rotate, thereby can realize the rotation of wind-powered electricity generation tower section of thick bamboo fast, improve the outer girth of barrel and carry out welded efficiency greatly.

Drawings

FIG. 1 is a schematic view of the overall three-dimensional structure of the present utility model;

FIG. 2 is a schematic diagram of the overall front plan structure of the present utility model;

FIG. 3 is a schematic three-dimensional view of a portion of the components of the synchronous clamping drive assembly of the present utility model;

fig. 4 is a schematic three-dimensional structure of two parts of the synchronous clamping driving assembly of the present utility model.

In the figure: 1. an operation table; 2. a moving assembly; 21. a slide block; 22. a bidirectional screw; 23. a motor a; 3. a support plate; 31. an annular support frame; 4. synchronous clamping driving components; 41. a spline housing; 42. a gear; 43. a spline shaft; 44. a motor b; 45. a gear ring; 46. a push-pull rod; 47. a movable plate; 48. a motor c; 49. a driving wheel; 410. a blocking piece; 411. and (5) fixing a nut.

Detailed Description

The utility model is further described below with reference to examples.

In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more apparent, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure, and it is apparent that the described embodiments are some, but not all, embodiments of the present disclosure, and all other embodiments obtained by persons of ordinary skill in the art without inventive labor based on the described embodiments of the present disclosure are within the scope of protection of the present disclosure.

Unless otherwise defined, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs, the use of the terms "comprising" or "comprises" and the like in this disclosure is intended to mean that the element or article preceding the term encompasses the element or article listed after the term and equivalents thereof, without excluding other elements or articles, and that the terms "connected" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect, "upper", "lower", "left", "right", etc. are merely intended to indicate relative positional relationships that may also be correspondingly altered when the absolute position of the object being described is altered.

Referring to fig. 1-4, the present utility model provides a novel operation frame for a welding machine for manufacturing a wind power tower, comprising:

The operation panel 1, the top of operation panel 1 is connected with the backup pad 3 that two symmetries set up through moving the subassembly 2, and the vertical cross-section of backup pad 3 is isosceles trapezoid structure, and the top of backup pad 3 all rigid coupling has annular support frame 31, is connected with synchronous centre gripping drive assembly 4 between two annular support frames 31 and two backup pads 3, the operation panel 1.

Further, as shown in fig. 1-4, it is worth specifically describing that the moving assembly 2 includes a sliding block 21 fixedly connected to bottom ends of two supporting plates 3, vertical sections of the sliding blocks 21 are in an i-shaped structure, the two sliding blocks 21 are slidably connected to a sliding groove formed in the operating platform 1, the two sliding blocks 21 are connected with the same bidirectional screw rod 22 in a threaded manner, two ends of the bidirectional screw rod 22 are rotatably connected to the sliding groove, one end of the bidirectional screw rod 22 extends to the outer side of the operating platform 1 and is connected with an output shaft of a motor a23, and the motor a23 is fixed to the outer side of the operating platform 1.

Wherein, motor a23 drive two-way screw rod 22 rotates, and makes two backup pads 3 can drive the annular support frame 31 that connects respectively and carry out relative to remove or move away from each other, and then is convenient for adjust the distance between two annular support frames 31 according to the wind-powered electricity generation tower section of thick bamboo of different length for support to the wind-powered electricity generation tower section of thick bamboo is more firm.

Further, as shown in fig. 1-4, it is worth specifically explaining that the synchronous clamping driving assembly 4 includes cavities that have been all offered on two backup pads 3, all rotate on two backup pads 3 and be connected with spline housing 41, movable mounting has same spline shaft 43 in the installation shaft hole of two spline housings 41, one end of spline shaft 43 passes through the bearing frame and rotates to be connected on operation panel 1, the other end links to each other with the motor b44 output shaft of fixing in operation panel 1 top edge, the outside of two spline housings 41 all has fixedly connected with gear 42, gear 42 all is located the cavity, gear 42's top all meshes and is connected with ring gear 45, ring gear 45 all rotates the outside of being connected with corresponding annular support frame 31, the top of backup pad 3 all movable sleeve is established in the outside of ring gear 45, the outside of ring gear 45 all articulates a plurality of being annular array and arranges push-pull rod 46, the other end of push rod 46 all articulates has the fly leaf 47 that the cross-section is protruding structure, a plurality of fly leaf 47 are annular array movable plug-in on annular support frame 31 row, the outside all fixedly connected with motor c48, the output shaft 47 of motor c48, the output shaft of motor c is all movable leaf 47 and is movably connected with motor 49 and can be used for the outside of the drive wheel and is fixed with the drive wheel portion of drive wheel 48, the outside of extension portion of drive wheel 48 is fixed at the outside of the drive wheel portion of drive wheel 410, the extension is used for the fixed stop portion of the extension of drive wheel 48, and is fixed at the outside of the drive wheel portion of the drive wheel is used for the extension of the drive wheel portion of the drive wheel 48 c.

The cavity is shown in the drawing, and is in an integral structure with the annular supporting frame 31, when the driving wheel 49 is detached and replaced, the fixing nut 411 can be detached, so that the driving wheel 49 can be removed from the output shaft of the motor c48 for replacement, and the abrasion of the driving wheel 49 is avoided, so that the transmission of the wind power tower is seriously affected.

To sum up: when using novel wind-powered electricity generation tower section of thick bamboo preparation welding machine operation frame, firstly, hang the wind-powered electricity generation tower section of thick bamboo through outside lifting device and locate between two annular support frames 31, and through starter motor a23, then make bi-directional screw 22 rotate, and make two backup pads 3 can drive the annular support frame 31 that connects respectively and carry out relative to removing or the back to each other and remove, and then be convenient for adjust the distance between two annular support frames 31 according to the wind-powered electricity generation tower section of thick bamboo of different length, make the support of wind-powered electricity generation tower section of thick bamboo, secondly, through starter motor b44, and cooperation spline shaft 43 drives two spline housing 41 pivoted effect, and then make two gears 42 rotate, and all transmit ring gear 45, then ring gear 45 all rotates on annular support frame 31, and the effect of cooperation a plurality of push-and-pull poles 46, and then make a plurality of fly plates 47 can drive corresponding drive wheel 49 and carry out the centre gripping fixed to wind-powered electricity generation tower section of thick bamboo, then the convenience is fixed to the operation of wind-powered electricity generation tower section of thick bamboo of different sizes, in addition, through starting a plurality of motor c48, then make drive wheel 49 corotational rotation, thereby can realize the rotation of wind-powered electricity generation tower section of thick bamboo, make the external ring seam welding machine outer ring welding greatly weld the outer ring seam can be welded to the outer ring seam greatly.

The motor a23, the motor b44 and the motor c48 can be purchased in the market, and the motor a23, the motor b44 and the motor c48 are provided with power sources, which are well known in the art, and therefore, the description is not repeated.

Claims

1. The utility model provides a novel welding machine operation panel is makeed to wind-powered electricity generation tower section of thick bamboo, includes operation panel (1), its characterized in that, the top of operation panel (1) is connected with backup pad (3) that two symmetries set up through moving assembly (2), and the vertical section of backup pad (3) is isosceles trapezoid structure, and the top of backup pad (3) all rigid coupling has annular support frame (31), is connected with synchronous centre gripping drive assembly (4) between two annular support frame (31) and two backup pads (3), operation panel (1).

2. The novel wind power tower manufacturing welding machine operation frame according to claim 1, wherein: the moving assembly (2) comprises sliding blocks (21) fixedly connected to the bottom ends of the two supporting plates (3), the vertical sections of the sliding blocks (21) are of an I-shaped structure, and the two sliding blocks (21) are slidably connected to sliding grooves formed in the operating platform (1).

3. The novel wind power tower manufacturing welding machine operation frame according to claim 2, wherein: the two sliding blocks (21) are connected with the same two-way screw rod (22) in a threaded manner, two ends of the two-way screw rod (22) are rotatably connected in the sliding groove, one end of the two-way screw rod (22) extends to the outer side of the operating platform (1) and is connected with an output shaft of a motor a (23), and the motor a (23) is fixed on the outer side of the operating platform (1).

4. The novel wind power tower manufacturing welding machine operation frame according to claim 1, wherein: synchronous centre gripping drive assembly (4) include the cavity that all offered on two backup pads (3), all rotate on two backup pads (3) and be connected with spline housing (41), movable mounting has same spline shaft (43) in the installation shaft hole of two spline housings (41), the one end of spline shaft (43) is rotated through the bearing frame and is connected on operation panel (1), the other end links to each other with motor b (44) output shaft of fixing in operation panel (1) top edge, the outside of two spline housings (41) all fixedly connected with gear (42), gear (42) all are located the cavity, the top of gear (42) all meshes and is connected with ring gear (45), ring gear (45) all rotate and connect in the outside of corresponding annular support frame (31), the outside at ring gear (45) is established to the equal movable cover in top of backup pad (3).

5. The novel wind power tower manufacturing welding machine operation frame according to claim 4, wherein: the outside of ring gear (45) all articulates has a plurality of push-and-pull rods (46) that are annular array and arrange, and the other end of push-and-pull rod (46) all articulates has fly leaf (47) that the cross-section is protruding structure, and a plurality of fly leaf (47) are annular array activity and insert and establish on annular support frame (31) are capable, and the outside of fly leaf (47) all fixedly connected with motor c (48), and the output shaft of motor c (48) all activity runs through fly leaf (47) and can dismantle and be connected with drive wheel (49).

6. The novel wind power tower manufacturing welding machine operation frame according to claim 5, wherein: the motor is characterized in that a blocking block (410) for blocking the driving wheel (49) is fixedly connected to the outer side of the extending part of the output shaft of the motor c (48), the driving wheel (49) is movably sleeved on the outer side of the extending part of the output shaft of the motor c (48), a fixing nut (411) is connected to the outer side of the extending part of the output shaft of the motor c (48) in a threaded mode, and the fixing nut (411) is used for locking and fixing the driving wheel (49) on the blocking block (410).