CN221033795U - A pressing plate for assembling a flexible protective friction plate - Google Patents
A pressing plate for assembling a flexible protective friction plate Download PDFInfo
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- CN221033795U CN221033795U CN202323208040.9U CN202323208040U CN221033795U CN 221033795 U CN221033795 U CN 221033795U CN 202323208040 U CN202323208040 U CN 202323208040U CN 221033795 U CN221033795 U CN 221033795U
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- 230000001681 protective effect Effects 0.000 title claims abstract description 29
- 238000003825 pressing Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 claims description 11
- 229920002635 polyurethane Polymers 0.000 claims description 11
- 239000004814 polyurethane Substances 0.000 claims description 11
- 239000004743 Polypropylene Substances 0.000 claims description 8
- -1 polypropylene Polymers 0.000 claims description 8
- 229920001155 polypropylene Polymers 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 abstract description 4
- 238000000748 compression moulding Methods 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本实用新型属于装配压模板领域,涉及一种柔性防护摩擦板装配用压模板。The utility model belongs to the field of assembly press mold plates and relates to a press mold plate for assembling a flexible protective friction plate.
背景技术Background technique
为了降低无轨胶轮车在井下巷道运输事故带来的危害,在矿井长坡斜巷壁上设置安全防护装置——柔性防护摩擦板,可以有效吸收车辆碰撞能量,降低无轨胶轮车事故造成的危害,保证井下安全生产。该柔性防护摩擦板由镀锌钢板和内部填充纳米吸能球的聚氨酯防撞体粘接而成。为确保粘结质量,在粘结完成后需要对粘结完成后的柔性防护摩擦板进行加压固定。在进行传统的加压固定时,往往采取简单的重物加压,会存在粘结移位、受力不均、产品粘结效果差等问题。此外,在进行大批次生产时,对单个产品逐个进行加压固定,会占用大量空间、材料和人力,也成为实现生产效率提升和生产成本降低的瓶颈。In order to reduce the harm caused by accidents of rubber-tyred trackless vehicles in underground tunnels, a safety protection device, a flexible protective friction plate, is installed on the wall of the long slope of the mine, which can effectively absorb the collision energy of the vehicle, reduce the harm caused by accidents of rubber-tyred trackless vehicles, and ensure safe production underground. The flexible protective friction plate is made of galvanized steel plate and a polyurethane anti-collision body filled with nano energy-absorbing balls. To ensure the quality of bonding, the flexible protective friction plate needs to be pressurized and fixed after bonding. In the traditional pressurization and fixing, simple heavy objects are often used for pressurization, which will cause problems such as bonding displacement, uneven force, and poor product bonding effect. In addition, when carrying out large-scale batch production, pressurizing and fixing individual products one by one will take up a lot of space, materials and manpower, and also become a bottleneck for achieving improved production efficiency and reduced production costs.
实用新型内容Utility Model Content
为了克服上述现有技术的缺点,本实用新型的目的在于提供一种柔性防护摩擦板装配用压模板,用于解决现有的压模板存在的粘结位移、受力不均、压模板过重等产品技术问题。In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the utility model is to provide a flexible protective friction plate assembly press plate, which is used to solve the product technical problems of the existing press plate, such as bonding displacement, uneven force, and excessive weight of the press plate.
为了达到上述目的,本实用新型采用以下技术方案予以实现:In order to achieve the above purpose, the utility model adopts the following technical solutions:
本实用新型公开了一种柔性防护摩擦板装配用压模板,包括框体,所述框体的内部填充固定有框架;所述框架由相互贴合的框架内层和框架外层组成;所述框架内层与待施压产品接触,其形状与待施压产品外部轮廓吻合;所述框架外层为由纵梁和横梁组成的网状结构。The utility model discloses a pressing plate for assembling a flexible protective friction plate, comprising a frame body, wherein the interior of the frame body is filled and fixed with a frame; the frame is composed of a frame inner layer and a frame outer layer which fit each other; the frame inner layer contacts a product to be pressed, and its shape matches the outer contour of the product to be pressed; the frame outer layer is a mesh structure composed of longitudinal beams and transverse beams.
进一步地,所述框体为由四块宽度相同的长方体板粘结而成的长方体;所述框体的高度与长方体板的宽度相同。Furthermore, the frame is a cuboid formed by bonding four cuboid plates of the same width; the height of the frame is the same as the width of the cuboid plates.
进一步地,所述长方体板的宽度为100mm-200mm。Furthermore, the width of the rectangular plate is 100 mm-200 mm.
进一步地,所述纵梁与平面垂直排列并粘结固定在框体上;所述横梁固定在纵梁之间,与平面、纵梁垂直排列并粘结固定在纵梁和框体上;所述纵梁为长条形的聚氨酯板。Furthermore, the longitudinal beams are arranged perpendicularly to the plane and are bonded and fixed to the frame; the cross beams are fixed between the longitudinal beams, arranged perpendicularly to the plane and the longitudinal beams and are bonded and fixed to the longitudinal beams and the frame; the longitudinal beams are long strips of polyurethane plates.
进一步地,所述框体的四个角还粘合设置有L型凸起结构,实现压模板在堆叠过程的定位。Furthermore, L-shaped protrusion structures are bonded to the four corners of the frame to achieve positioning of the pressing plate during the stacking process.
进一步地,所述L型凸起结构的凸起高度为10-50mm。Furthermore, the protrusion height of the L-shaped protrusion structure is 10-50 mm.
进一步地,在框体的长边上,各设置有若干长方形凹槽。Furthermore, a plurality of rectangular grooves are respectively arranged on the long sides of the frame.
进一步地,所述每个长边上设置的长方形凹槽的个数为2-4个。Furthermore, the number of the rectangular grooves arranged on each long side is 2-4.
进一步地,所述框架内层的形状为圆弧形。Furthermore, the inner layer of the frame is in the shape of an arc.
进一步地,所述框架内层为若干长条形聚丙烯板间隔排列形成圆弧形栅栏结构。Furthermore, the inner layer of the frame is a plurality of long strips of polypropylene plates arranged at intervals to form an arc-shaped fence structure.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型公开了一种柔性防护摩擦板装配用压模板,设置的框架由框架内层和框架外层组成,其中的框架内层可以贴合柔性防护摩擦板防撞结构的外轮廓,框架外层呈规则框形,便于堆叠。采用本实用新型的压模板,不仅可以起到固定各个粘接配件位置的作用,提高产品的装配精度,而且通过压模板自重施压,保证各部分有效粘接,提高产品的装配质量,降低施工成本;同时,压模板规则的框形结构,便于装配产品的有序堆叠,减少了施工场地面积。不仅能解决现有的压模板存在的粘结位移、受力不均、压模板过重等产品技术问题,而且通过压模板之间的相互堆叠,充分利用产品自身重力,实现大批量加压固定,有效降低生产成本、提高生产效率。The utility model discloses a press plate for assembling a flexible protective friction plate, wherein the frame is composed of a frame inner layer and a frame outer layer, wherein the frame inner layer can fit the outer contour of the anti-collision structure of the flexible protective friction plate, and the frame outer layer is in a regular frame shape, which is convenient for stacking. The press plate of the utility model can not only fix the positions of various bonding accessories and improve the assembly accuracy of the product, but also ensure the effective bonding of various parts through the self-weight pressure of the press plate, improve the assembly quality of the product, and reduce the construction cost; at the same time, the regular frame structure of the press plate is convenient for orderly stacking of assembled products, reducing the construction site area. It can not only solve the product technical problems of existing press plates such as bonding displacement, uneven force, and overweight of the press plate, but also make full use of the product's own gravity through the mutual stacking of the press plates, realize large-scale press fixation, effectively reduce production costs, and improve production efficiency.
进一步地,框架外层中横梁和纵梁的设置,纵梁为主要的受力梁,一般为长条形聚氨酯板,横梁为结构梁,起到辅助受力作用,横梁固定纵梁之间,与平面、纵梁垂直排列并粘结固定在纵梁和框体上,能够提高产品的装配精度。Furthermore, the arrangement of cross beams and longitudinal beams in the outer layer of the frame, the longitudinal beams being the main load-bearing beams, generally being long strips of polyurethane panels, and the cross beams being structural beams, playing an auxiliary load-bearing role, the cross beams being fixed between the longitudinal beams, arranged perpendicularly to the plane and the longitudinal beams, and bonded and fixed to the longitudinal beams and the frame, can improve the assembly accuracy of the product.
进一步地,框架四个角粘结有L型凸起结构,在堆叠过程中可以进行定位,同时,长方形凹槽的设置,便于机器抓取以及在堆叠后进行装配固定。Furthermore, L-shaped protrusions are bonded to the four corners of the frame, which can be used for positioning during the stacking process. At the same time, the rectangular grooves are provided to facilitate machine grabbing and assembly and fixation after stacking.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的柔性防护摩擦板装配用压模板的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a press plate for assembling a flexible protective friction plate of the present invention;
图2为本实用新型的柔性防护摩擦板装配用压模板的左视图;FIG2 is a left side view of the press plate for assembling the flexible protective friction plate of the utility model;
图3为本实用新型的柔性防护摩擦板装配用压模板的主视图。FIG3 is a front view of the press plate for assembling the flexible protective friction plate of the utility model.
其中:1-框体;2-框架;12-框架内层;11-框架外层;21-纵梁;22-横梁;3-L型凸起结构;4-长方形凹槽。Among them: 1-frame; 2-frame; 12-frame inner layer; 11-frame outer layer; 21-longitudinal beam; 22-cross beam; 3-L-shaped raised structure; 4-rectangular groove.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
需要说明的是,本实用新型的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本实用新型的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
本实用新型公开了一种柔性防护摩擦板装配用压模板,包括框架2和框体1,框体1为长方体结构,由四块宽度相同的长方体板粘结而成,框体1的高度与长方体板的宽度相同,在100mm-200mm之间。The utility model discloses a press plate for assembling a flexible protective friction plate, comprising a frame 2 and a frame body 1. The frame body 1 is a rectangular structure formed by bonding four rectangular plates of the same width. The height of the frame body 1 is the same as the width of the rectangular plates, and is between 100mm and 200mm.
优选地,在框体1的四个角粘结有四个L型凸起结构3,其凸起高度在10-50mm之间,在堆叠过程中可以进行定位。在框体1长方体的长边,设置有2-4个长方形凹槽4,便于机器抓取以及在堆叠后进行装配固定。Preferably, four L-shaped protrusions 3 are bonded to the four corners of the frame 1, and the protrusion height is between 10-50 mm, which can be positioned during the stacking process. 2-4 rectangular grooves 4 are provided on the long sides of the rectangular parallelepiped of the frame 1 to facilitate machine grasping and assembly and fixing after stacking.
优选地,框架2由框架内层12和框架外层11组成,其中框架外层11呈规则框形,方便堆叠,框架内层12依据装配产品的外部轮廓形状设计,一般为圆弧状,贴合待施压产品的外部轮廓,框架的内外两层结构紧密粘结并固定在框体1上。Preferably, the frame 2 is composed of a frame inner layer 12 and a frame outer layer 11, wherein the frame outer layer 11 is in a regular frame shape for easy stacking, and the frame inner layer 12 is designed according to the outer contour of the assembled product, generally in an arc shape, fitting the outer contour of the product to be pressed, and the inner and outer layers of the frame are tightly bonded and fixed to the frame body 1.
优选地,框架外层11是主要的受力面,由纵横交错的纵梁21和横梁组成22的网状结构,其中纵梁21为主要的受力梁,一般为长条形聚氨酯板,与平面垂直排列并粘结固定在外框架上。横梁22为结构梁,起到辅助受力作用,横梁22固定纵梁21之间,与平面、纵梁21垂直排列并粘结固定在纵梁21和框体1上。Preferably, the outer layer 11 of the frame is the main force-bearing surface, and is composed of a mesh structure of crisscrossed longitudinal beams 21 and transverse beams 22, wherein the longitudinal beams 21 are the main force-bearing beams, generally long strips of polyurethane plates, arranged perpendicularly to the plane and bonded to the outer frame. The transverse beams 22 are structural beams that play an auxiliary force-bearing role. The transverse beams 22 are fixed between the longitudinal beams 21, arranged perpendicularly to the plane and the longitudinal beams 21, and bonded to the longitudinal beams 21 and the frame 1.
优选地,框架内层12是主要的作用面,紧密贴合待施压产品,由长度一致的长条形聚丙烯板间隔排列成圆弧形栅栏结构。为增大接触面积,框架内层12(聚丙烯板)与平面平行布置,并粘结在框架外层11(外层聚丙烯板)和框架1上。Preferably, the inner layer 12 of the frame is the main working surface, closely fitting the product to be pressed, and is composed of long strips of polypropylene plates of the same length arranged at intervals to form an arc-shaped fence structure. In order to increase the contact area, the inner layer 12 of the frame (polypropylene plate) is arranged parallel to the plane and bonded to the outer layer 11 of the frame (outer polypropylene plate) and the frame 1.
下面结合附图对本实用新型做进一步详细描述:The utility model is further described in detail below with reference to the accompanying drawings:
如图1~图3所示,本实用新型公开了一种柔性防护摩擦板装配用压模板,由框架2和框体1组成,其中框体1为长方体结构,由四块宽度相同的长方体板粘结而成,框体1的高度与长方体板的宽度相同,在100mm-200mm之间,框架1长度为1500-2000mm,宽度为800-1200mmm。As shown in Figures 1 to 3, the utility model discloses a compression mold plate for assembling a flexible protective friction plate, which consists of a frame 2 and a frame body 1, wherein the frame body 1 is a rectangular structure, formed by bonding four rectangular plates of the same width, the height of the frame body 1 is the same as the width of the rectangular plate, between 100mm-200mm, the length of the frame 1 is 1500-2000mm, and the width is 800-1200mm.
框架1上方两侧覆盖有粘结框体的聚丙烯板,使框架2和框体1粘结更加稳定,框架1四角粘结有四个L型凸起结构3,其凸起高度在10-50mm之间,具体高度为堆叠过程中产品实际高出框架的高度,在堆叠过程中便于进行定位。在框架1的长边,设置有2-4个长方形凹槽4,凹槽宽度为50-80mm,方便机器人进行抓取以及在堆叠后进行装配固定。The upper and lower sides of the frame 1 are covered with polypropylene plates for bonding the frame body, so that the bonding between the frame 2 and the frame body 1 is more stable. Four L-shaped protrusion structures 3 are bonded at the four corners of the frame 1, and the protrusion height is between 10-50mm. The specific height is the actual height of the product above the frame during the stacking process, which is convenient for positioning during the stacking process. On the long side of the frame 1, 2-4 rectangular grooves 4 are set, and the groove width is 50-80mm, which is convenient for the robot to grasp and assemble and fix after stacking.
如图2所示,框架2由框架内层12和框架外层11组成,其中框架外层11为规则框形平面,方便堆叠,框架内层12依据聚氨酯防撞体外形设计,一般为带凸起竖条圆弧状,贴合待固定产品的外部轮廓,内外两层紧密粘结并固定在框架上。As shown in Figure 2, the frame 2 is composed of a frame inner layer 12 and a frame outer layer 11, wherein the frame outer layer 11 is a regular frame-shaped plane for easy stacking, and the frame inner layer 12 is designed according to the appearance of the polyurethane anti-collision body, generally in the shape of an arc with raised vertical bars, fitting the outer contour of the product to be fixed, and the inner and outer layers are tightly bonded and fixed to the frame.
如图3所示,框架外层11由纵横交错的纵梁21和横梁组成22的网状结构,其中纵梁21为长条形聚氨酯板,与平面垂直排列并粘结固定在外框架上,间距为150-200mm。横梁22固定纵梁21之间,与平面、纵梁21垂直排列并粘结固定在纵梁21和框体1上,间距为200-300mm。As shown in FIG3 , the outer layer 11 of the frame is composed of a mesh structure of crisscrossed longitudinal beams 21 and transverse beams 22, wherein the longitudinal beams 21 are long strips of polyurethane plates, arranged perpendicularly to the plane and bonded to the outer frame, with a spacing of 150-200 mm. The transverse beams 22 are fixed between the longitudinal beams 21, arranged perpendicularly to the plane and the longitudinal beams 21, and bonded to the longitudinal beams 21 and the frame 1, with a spacing of 200-300 mm.
框架内层12由长度一致的长条形聚丙烯板间隔排列成圆弧形栅栏结构,与平面平行排列并粘结在框架外层11和框架1上,长条形聚丙烯板一般宽度为80-100mm,间距为50-80mm。The inner layer 12 of the frame is composed of long strips of polypropylene plates of the same length arranged at intervals to form an arc-shaped fence structure, arranged parallel to the plane and bonded to the outer layer 11 of the frame and the frame 1. The long strips of polypropylene plates are generally 80-100mm wide and 50-80mm apart.
在使用时,柔性防护摩擦板底板为镀锌钢板,下底面为平面,上面粘接带有条纹凸起的弧形结构的聚氨酯防撞结构,在实际堆叠时,先装配第一个本实用新型的柔性防护摩擦板装配用压模板,并置于地面,将第一个压模工装板放置在聚氨酯防撞结构的上方,压模工装板的框架内层12与聚氨酯防撞结构的外轮廓贴合。再将第二个柔性防护摩擦板放置在第一个压模板上方,再将第二个压模工装板放置在第二个聚氨酯防撞结构的上方,并将两个压模板的四角的L型凸起结构3对齐,依次类推,完成堆叠。When in use, the bottom plate of the flexible protective friction plate is a galvanized steel plate, the lower bottom surface is a flat surface, and a polyurethane anti-collision structure with a striped raised arc structure is bonded on it. When actually stacking, first assemble the first press mold plate for assembling the flexible protective friction plate of the utility model and place it on the ground, and then place the first press mold tooling plate on top of the polyurethane anti-collision structure, and the frame inner layer 12 of the press mold tooling plate fits the outer contour of the polyurethane anti-collision structure. Then place the second flexible protective friction plate on top of the first press mold plate, and then place the second press mold tooling plate on top of the second polyurethane anti-collision structure, and align the L-shaped raised structures 3 at the four corners of the two press mold plates, and so on, to complete the stacking.
以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only for explaining the technical idea of the utility model and cannot be used to limit the protection scope of the utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the utility model shall fall within the protection scope of the claims of the utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202323208040.9U CN221033795U (en) | 2023-11-27 | 2023-11-27 | A pressing plate for assembling a flexible protective friction plate |
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| CN202323208040.9U CN221033795U (en) | 2023-11-27 | 2023-11-27 | A pressing plate for assembling a flexible protective friction plate |
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| CN221033795U true CN221033795U (en) | 2024-05-28 |
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| CN202323208040.9U Active CN221033795U (en) | 2023-11-27 | 2023-11-27 | A pressing plate for assembling a flexible protective friction plate |
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