CN221028139U - Cutting equipment convenient to adjust for quartz glass tube - Google Patents
Cutting equipment convenient to adjust for quartz glass tube Download PDFInfo
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- CN221028139U CN221028139U CN202322719842.XU CN202322719842U CN221028139U CN 221028139 U CN221028139 U CN 221028139U CN 202322719842 U CN202322719842 U CN 202322719842U CN 221028139 U CN221028139 U CN 221028139U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical Field
本实用新型涉及切割设备技术领域,具体为一种石英玻璃管用便于调节的切割设备。The utility model relates to the technical field of cutting equipment, in particular to a cutting equipment for a quartz glass tube which is easy to adjust.
背景技术Background technique
石英管的材质主要是二氧化硅,硬度和透明度比玻璃管更高,而且石英管耐高温、耐磨损、抗氧化能力更强,石英玻璃管是用二氧化硅制造的特种工业技术玻璃,是一种非常优良的基础材料,石英玻璃具有一系列优良的物理、化学性能,广泛用于电火桶、电烤火炉、电取暖器里面,起发热作用,石英玻璃管切割时需要专用的切割机进行切割加工。The material of quartz tube is mainly silicon dioxide, which has higher hardness and transparency than glass tube, and quartz tube is resistant to high temperature, wear and oxidation. Quartz glass tube is a special industrial technical glass made of silicon dioxide, which is a very good basic material. Quartz glass has a series of excellent physical and chemical properties. It is widely used in electric fire buckets, electric stoves and electric heaters to generate heat. When cutting quartz glass tube, a special cutting machine is required for cutting.
如授权公告号为CN210367439U所公开的一种石英玻璃管生产用切割设备,包括机台本体,所述机台本体的底部固定安装有数量为四个的行走轮,所述机台本体的顶部固定安装有工作台,所述工作台的顶部固定安装有防水框。其虽然实现了该石英玻璃管生产用切割设备,通过对接水盒安装了滤网,达到了过滤冷却水中的粉尘的目的,通过安装了回水箱,以及对接水盒安装了延伸至回水箱内部的导管,达到了将回收的冷却水导入回水箱中的目的,通过对喷水头安装了延伸至回水箱内部的第一连接管,并且对回水箱安装了与第一连接管固定连接的微型水泵,可将回水箱中的冷却水抽至喷水头中,达到了可以循环利用冷却水从而节省资源的目的;For example, a quartz glass tube production cutting device disclosed in the authorization announcement number CN210367439U includes a machine body, four running wheels are fixedly installed on the bottom of the machine body, a workbench is fixedly installed on the top of the machine body, and a waterproof frame is fixedly installed on the top of the workbench. Although it realizes the quartz glass tube production cutting device, by installing a filter screen on the docking water box, the purpose of filtering dust in the cooling water is achieved, by installing a return water tank and a conduit extending to the inside of the return water tank on the docking water box, the purpose of guiding the recovered cooling water into the return water tank is achieved, by installing a first connecting pipe extending to the inside of the return water tank on the water spray head, and installing a micro water pump fixedly connected to the first connecting pipe on the return water tank, the cooling water in the return water tank can be pumped into the water spray head, so as to achieve the purpose of recycling cooling water and saving resources;
但是并未解决现有的切割设备在使用时不利于对石英玻璃管自适应不同长度的精确切割加工,方便切割不同长度类型的石英玻璃管,大大的影响了切割时控制调节的便利性和对不同厚度和直径的石英玻璃管进行切割便利性。However, the problem that the existing cutting equipment is not conducive to the accurate cutting of quartz glass tubes of different lengths when in use, and is not convenient for cutting quartz glass tubes of different lengths and types, greatly affects the convenience of control and adjustment during cutting and the convenience of cutting quartz glass tubes of different thicknesses and diameters.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种石英玻璃管用便于调节的切割设备,以解决上述背景技术中提出切割设备不便于对石英玻璃管自适应不同长度的精确切割加工,方便切割不同长度类型的石英玻璃管,影响了切割时控制调节的便利性和对不同厚度和直径的石英玻璃管进行切割便利性的问题。The utility model aims to provide a cutting device for quartz glass tubes that is easy to adjust, so as to solve the problem that the cutting device proposed in the above background technology is not convenient for accurately cutting and processing quartz glass tubes of different lengths and types, which affects the convenience of control and adjustment during cutting and the convenience of cutting quartz glass tubes of different thicknesses and diameters.
为实现上述目的,本实用新型提供如下技术方案:一种石英玻璃管用便于调节的切割设备,包括机架和调节架,所述机架的顶端设有调节架,所述机架顶端远离调节架的一侧设有定位架,所述定位架一侧的机架顶端安装有切割架,所述调节架的内部安装有等间距的四组后气缸,且后气缸的输出端皆安装有后夹块,所述定位架的内部安装有等间距的四组前气缸,且前气缸的输出端皆安装有前夹块,所述调节架的底端对称安装有伺服电机,所述伺服电机的底端皆安装有齿轮,所述齿轮一侧的机架内部皆安装有齿条,且齿条与齿轮相互啮合,所述切割架内部安装有两组往复气缸,且两组往复气缸之间安装有刀具条。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for quartz glass tubes that is easy to adjust, comprising a frame and an adjusting frame, the top of the frame is provided with an adjusting frame, a positioning frame is provided on the side of the top of the frame away from the adjusting frame, a cutting frame is installed on the top of the frame on one side of the positioning frame, four groups of rear cylinders with equal spacing are installed inside the adjusting frame, and rear clamping blocks are installed at the output ends of the rear cylinders, four groups of front cylinders with equal spacing are installed inside the positioning frame, and front clamping blocks are installed at the output ends of the front cylinders, servo motors are symmetrically installed at the bottom end of the adjusting frame, gears are installed at the bottom ends of the servo motors, racks are installed inside the frame on one side of the gear, and the racks and gears are meshed with each other, two groups of reciprocating cylinders are installed inside the cutting frame, and a tool bar is installed between the two groups of reciprocating cylinders.
优选的,所述往复气缸一侧的切割架内部皆安装有步进电机,所述步进电机的顶端皆安装有螺纹杆。Preferably, a stepper motor is installed inside the cutting frame on one side of the reciprocating cylinder, and a threaded rod is installed on the top of the stepper motor.
优选的,所述螺纹杆的表面皆套装有螺纹套,且螺纹套与往复气缸固定连接。Preferably, the surface of the threaded rod is covered with a threaded sleeve, and the threaded sleeve is fixedly connected to the reciprocating cylinder.
优选的,所述调节架的底端安装有滑行架,所述滑行架下方的机架顶端皆安装有轨道。Preferably, a sliding frame is installed at the bottom end of the adjustment frame, and rails are installed at the top end of the rack below the sliding frame.
优选的,所述轨道的顶端皆设有滑套,且滑套皆与滑行架固定连接,并且滑套与轨道滑动连接。Preferably, the top ends of the rails are all provided with sliding sleeves, and the sliding sleeves are all fixedly connected to the sliding frames, and the sliding sleeves are slidably connected to the rails.
优选的,所述机架的外壁上安装有控制面板,所述控制面板的输出端与步进电机、往复气缸、后夹块的输入端电性连接。Preferably, a control panel is installed on the outer wall of the frame, and the output end of the control panel is electrically connected to the input ends of the stepping motor, the reciprocating cylinder and the rear clamping block.
与现有技术相比,本实用新型的有益效果是:该切割设备不仅实现了切割设备对石英玻璃管自适应不同长度的精确切割加工,方便了切割不同长度类型的石英玻璃管,而且提高了石英玻璃管切割时控制调节的便利性,方便了对不同厚度和直径的石英玻璃管进行切割加工;Compared with the prior art, the utility model has the following beneficial effects: the cutting device not only realizes the precise cutting processing of the quartz glass tubes with different lengths, which is convenient for cutting quartz glass tubes of different lengths, but also improves the convenience of control and adjustment when cutting the quartz glass tubes, which is convenient for cutting quartz glass tubes of different thicknesses and diameters;
(1)通过当需要调节切割的长度时,由伺服电机驱动齿轮旋转,在齿轮和齿条的配合下,来驱动滑行架、调节架进行横向的移动,来带动石英玻璃管移动,由前夹块对石英玻璃管进行夹持,由往复气缸驱动刀具条移动,由刀具条对石英玻璃管进行切割加工,当切割完成后,调节架进行再次的横向移动,来方便对石英玻璃管进行再次的切割加工,调节架的移动距离受伺服电机控制,伺服电机的驱动受控制面板控制,实现了切割设备对石英玻璃管自适应不同长度的精确切割加工,方便了切割不同长度类型的石英玻璃管,提高了石英玻璃管切割时控制调节的便利性;(1) When the cutting length needs to be adjusted, the servo motor drives the gear to rotate, and the gear and the rack cooperate to drive the slide frame and the adjustment frame to move horizontally, so as to drive the quartz glass tube to move. The front clamping block clamps the quartz glass tube, and the reciprocating cylinder drives the tool bar to move. The tool bar cuts the quartz glass tube. After the cutting is completed, the adjustment frame moves horizontally again to facilitate the cutting of the quartz glass tube. The moving distance of the adjustment frame is controlled by the servo motor, and the drive of the servo motor is controlled by the control panel, so that the cutting equipment can accurately cut the quartz glass tube of different lengths, which is convenient for cutting quartz glass tubes of different lengths and types, and improves the convenience of control and adjustment when cutting the quartz glass tube.
(2)通过由步进电机驱动螺纹杆旋转,在螺纹杆和螺纹套的配合下驱动螺纹套往下移动,有螺纹套带动往复气缸和刀具条往下移动,由刀具条对石英玻璃管进行往下移动切割加工,实现了切割设备便捷的驱动控制切割加工,方便了对不同厚度和直径的石英玻璃管进行切割加工。(2) The threaded rod is driven to rotate by a stepper motor, and the threaded sleeve is driven to move downward under the cooperation of the threaded rod and the threaded sleeve. The threaded sleeve drives the reciprocating cylinder and the tool bar to move downward, and the tool bar moves downward to cut the quartz glass tube, thereby realizing convenient drive control and cutting processing of the cutting equipment, and facilitating the cutting processing of quartz glass tubes of different thicknesses and diameters.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的正视剖面结构示意图;FIG1 is a schematic diagram of the front cross-sectional structure of the utility model;
图2为本实用新型的调节架侧视剖面结构示意图;FIG2 is a schematic diagram of a side cross-sectional structure of an adjustment frame of the present utility model;
图3为本实用新型的切割架侧视剖面结构示意图;FIG3 is a schematic diagram of a side cross-sectional structure of a cutting frame of the present invention;
图4为本实用新型的俯视剖面结构示意图。FIG. 4 is a schematic diagram of a top cross-sectional structure of the utility model.
图中:1、机架;2、控制面板;3、调节架;4、滑行架;5、滑套;6、轨道;7、切割架;8、定位架;9、伺服电机;10、齿轮;11、齿条;12、螺纹杆;13、螺纹套;14、步进电机;15、刀具条;16、后气缸;17、前气缸;18、往复气缸;19、后夹块;20、前夹块。In the figure: 1. frame; 2. control panel; 3. adjustment frame; 4. sliding frame; 5. sliding sleeve; 6. track; 7. cutting frame; 8. positioning frame; 9. servo motor; 10. gear; 11. rack; 12. threaded rod; 13. threaded sleeve; 14. stepping motor; 15. tool strip; 16. rear cylinder; 17. front cylinder; 18. reciprocating cylinder; 19. rear clamping block; 20. front clamping block.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-4,本实用新型提供的一种实施例:一种石英玻璃管用便于调节的切割设备,包括机架1和调节架3,机架1的顶端设有调节架3,机架1顶端远离调节架3的一侧设有定位架8,定位架8一侧的机架1顶端安装有切割架7,调节架3的内部安装有等间距的四组后气缸16,且后气缸16的输出端皆安装有后夹块19,后气缸16起到动力驱动的作用,定位架8的内部安装有等间距的四组前气缸17,前气缸17起到动力驱动的作用;Please refer to Figures 1-4. An embodiment of the utility model is: a cutting device for a quartz glass tube that is easy to adjust, including a frame 1 and an adjusting frame 3. The top of the frame 1 is provided with the adjusting frame 3, and a positioning frame 8 is provided on the side of the top of the frame 1 away from the adjusting frame 3. A cutting frame 7 is installed on the top of the frame 1 on the side of the positioning frame 8. Four groups of rear cylinders 16 with equal spacing are installed inside the adjusting frame 3, and rear clamping blocks 19 are installed at the output ends of the rear cylinders 16. The rear cylinders 16 play a role of power drive. Four groups of front cylinders 17 with equal spacing are installed inside the positioning frame 8, and the front cylinders 17 play a role of power drive.
且前气缸17的输出端皆安装有前夹块20,调节架3的底端对称安装有伺服电机9,伺服电机9的底端皆安装有齿轮10,齿轮10一侧的机架1内部皆安装有齿条11,且齿条11与齿轮10相互啮合,切割架7内部安装有两组往复气缸18,且两组往复气缸18之间安装有刀具条15,刀具条15对石英玻璃管进行切割加工;The output ends of the front cylinders 17 are all equipped with front clamps 20, the bottom ends of the adjustment frames 3 are symmetrically equipped with servo motors 9, the bottom ends of the servo motors 9 are all equipped with gears 10, racks 11 are installed inside the frame 1 on one side of the gears 10, and the racks 11 and the gears 10 are meshed with each other, two groups of reciprocating cylinders 18 are installed inside the cutting frame 7, and a tool bar 15 is installed between the two groups of reciprocating cylinders 18, and the tool bar 15 performs cutting processing on the quartz glass tube;
使用时通过将石英玻璃管插入调节架3和定位架8之间,操作控制面板2打开后气缸16,由后夹块19对石英玻璃管进行夹持,当需要调节切割的长度时,操作控制面板2打开伺服电机9,由伺服电机9驱动齿轮10旋转,在齿轮10和齿条11的配合下,来驱动滑行架4、调节架3进行横向的移动,来带动石英玻璃管移动,当到达额定距离时,操作控制面板2打开前气缸17,由前夹块20对石英玻璃管进行夹持,由往复气缸18驱动刀具条15移动,由刀具条15对石英玻璃管进行切割加工,当切割完成后,调节架3进行再次的横向移动,来方便对石英玻璃管进行再次的切割加工,调节架3的移动距离受伺服电机9控制,伺服电机9的驱动受控制面板2控制,来进行不同长度式调节切割加工,实现了切割设备对石英玻璃管自适应不同长度的精确切割加工,方便了切割不同长度类型的石英玻璃管,提高了石英玻璃管切割时控制调节的便利性;When in use, the quartz glass tube is inserted between the adjustment frame 3 and the positioning frame 8, and the control panel 2 is operated to open the rear cylinder 16, and the rear clamping block 19 clamps the quartz glass tube. When the cutting length needs to be adjusted, the control panel 2 is operated to open the servo motor 9, and the servo motor 9 drives the gear 10 to rotate. Under the cooperation of the gear 10 and the rack 11, the slide frame 4 and the adjustment frame 3 are driven to move horizontally to drive the quartz glass tube to move. When the rated distance is reached, the control panel 2 is operated to open the front cylinder 17, and the front clamping block 20 clamps the quartz glass tube, and the reciprocating The cylinder 18 drives the tool bar 15 to move, and the tool bar 15 cuts the quartz glass tube. After the cutting is completed, the adjustment frame 3 moves horizontally again to facilitate the cutting of the quartz glass tube again. The moving distance of the adjustment frame 3 is controlled by the servo motor 9, and the drive of the servo motor 9 is controlled by the control panel 2 to perform different length adjustment cutting processing, so that the cutting equipment can accurately cut the quartz glass tube of different lengths, which is convenient for cutting quartz glass tubes of different lengths and types, and improves the convenience of control and adjustment when cutting the quartz glass tube;
往复气缸18一侧的切割架7内部皆安装有步进电机14,步进电机14起到动力驱动的作用,步进电机14的顶端皆安装有螺纹杆12,螺纹杆12的表面皆套装有螺纹套13,且螺纹套13与往复气缸18固定连接;A stepper motor 14 is installed inside the cutting frame 7 on one side of the reciprocating cylinder 18. The stepper motor 14 plays a role of power drive. A threaded rod 12 is installed on the top of the stepper motor 14. The surface of the threaded rod 12 is covered with a threaded sleeve 13, and the threaded sleeve 13 is fixedly connected to the reciprocating cylinder 18.
使用时通过操作控制面板2打开步进电机14,由步进电机14驱动螺纹杆12旋转,在螺纹杆12和螺纹套13的配合下驱动螺纹套13往下移动,有螺纹套13带动往复气缸18和刀具条15往下移动,由刀具条15对石英玻璃管进行往下移动切割加工,来适应不同厚度和直径的石英玻璃管进行切割加工,实现了切割设备便捷的驱动控制切割加工,方便了对不同厚度和直径的石英玻璃管进行切割加工;When in use, the stepper motor 14 is turned on by operating the control panel 2, and the stepper motor 14 drives the threaded rod 12 to rotate, and the threaded sleeve 13 is driven to move downward under the cooperation of the threaded rod 12 and the threaded sleeve 13, and the threaded sleeve 13 drives the reciprocating cylinder 18 and the tool bar 15 to move downward, and the tool bar 15 moves downward to cut the quartz glass tube to adapt to the cutting of quartz glass tubes of different thicknesses and diameters, thereby realizing convenient drive control and cutting of the cutting equipment, and facilitating the cutting of quartz glass tubes of different thicknesses and diameters;
调节架3的底端安装有滑行架4,滑行架4下方的机架1顶端皆安装有轨道6,轨道6的顶端皆设有滑套5,且滑套5皆与滑行架4固定连接,并且滑套5与轨道6滑动连接,滑套5起到滑动支撑的作用;A slide frame 4 is installed at the bottom end of the adjustment frame 3, and a track 6 is installed at the top of the frame 1 below the slide frame 4. A sliding sleeve 5 is provided at the top of the track 6, and the sliding sleeve 5 is fixedly connected to the slide frame 4, and the sliding sleeve 5 is slidably connected to the track 6, and the sliding sleeve 5 plays the role of sliding support;
机架1的外壁上安装有控制面板2,控制面板2的输出端与步进电机14、往复气缸18、后夹块19的输入端电性连接;A control panel 2 is mounted on the outer wall of the frame 1, and the output end of the control panel 2 is electrically connected to the input ends of the stepping motor 14, the reciprocating cylinder 18, and the rear clamping block 19;
使用时通过齿轮10和齿条11配合进行驱动移动时,由滑行架4带动调节架3进行横向的移动,由滑行架4带动滑套5进行移动,滑套5在轨道6的表面滑动,滑套5和轨道6配合来进行滑动支撑,实现了切割设备移动调节时可靠的滑动支撑,提高了结构传动的稳定性。When in use, the gear 10 and the rack 11 cooperate to drive the movement, the slide frame 4 drives the adjustment frame 3 to move horizontally, and the slide frame 4 drives the sleeve 5 to move. The sleeve 5 slides on the surface of the track 6, and the sleeve 5 and the track 6 cooperate to provide sliding support, thereby achieving reliable sliding support when the cutting equipment is moved and adjusted, and improving the stability of the structural transmission.
工作原理:使用时,外接电源,首先通过将石英玻璃管插入调节架3和定位架8之间,操作控制面板2打开后气缸16,由后夹块19对石英玻璃管进行夹持,当需要调节切割的长度时,操作控制面板2打开伺服电机9,由伺服电机9驱动齿轮10旋转,在齿轮10和齿条11的配合下,来驱动滑行架4、调节架3进行横向的移动,来带动石英玻璃管移动,当到达额定距离时,操作控制面板2打开前气缸17,由前夹块20对石英玻璃管进行夹持,由往复气缸18驱动刀具条15移动,由刀具条15对石英玻璃管进行切割加工,当切割完成后,调节架3进行再次的横向移动,来方便对石英玻璃管进行再次的切割加工,调节架3的移动距离受伺服电机9控制,伺服电机9的驱动受控制面板2控制,来进行不同长度式调节切割加工,之后通过操作控制面板2打开步进电机14,由步进电机14驱动螺纹杆12旋转,在螺纹杆12和螺纹套13的配合下驱动螺纹套13往下移动,有螺纹套13带动往复气缸18和刀具条15往下移动,由刀具条15对石英玻璃管进行往下移动切割加工,来适应不同厚度和直径的石英玻璃管进行切割加工,再通过齿轮10和齿条11配合进行驱动移动时,由滑行架4带动调节架3进行横向的移动,由滑行架4带动滑套5进行移动,滑套5在轨道6的表面滑动,滑套5和轨道6配合来进行滑动支撑,来完成切割设备的使用工作。Working principle: When in use, connect an external power supply, first insert the quartz glass tube between the adjusting frame 3 and the positioning frame 8, operate the control panel 2 to open the rear cylinder 16, and the rear clamping block 19 clamps the quartz glass tube. When the cutting length needs to be adjusted, operate the control panel 2 to turn on the servo motor 9, and the servo motor 9 drives the gear 10 to rotate. Under the cooperation of the gear 10 and the rack 11, the sliding frame 4 and the adjusting frame 3 are driven to move horizontally to drive the quartz glass tube to move. When the rated distance is reached, the control panel 2 is operated to open the front cylinder 17, and the front clamping block 20 clamps the quartz glass tube. The reciprocating cylinder 18 drives the tool bar 15 to move, and the tool bar 15 cuts the quartz glass tube. When the cutting is completed, the adjusting frame 3 moves horizontally again to facilitate the cutting of the quartz glass tube again. The adjusting frame 3 The moving distance is controlled by the servo motor 9, and the drive of the servo motor 9 is controlled by the control panel 2 to perform different length adjustment cutting processing. Then, the stepper motor 14 is turned on by operating the control panel 2, and the stepper motor 14 drives the threaded rod 12 to rotate. Under the cooperation of the threaded rod 12 and the threaded sleeve 13, the threaded sleeve 13 is driven to move downward, and the threaded sleeve 13 drives the reciprocating cylinder 18 and the tool bar 15 to move downward. The tool bar 15 moves the quartz glass tube downward for cutting processing to adapt to the cutting processing of quartz glass tubes of different thicknesses and diameters. When the gear 10 and the rack 11 cooperate to drive and move, the slide frame 4 drives the adjustment frame 3 to move horizontally, and the slide frame 4 drives the sleeve 5 to move. The sleeve 5 slides on the surface of the track 6, and the sleeve 5 and the track 6 cooperate to perform sliding support to complete the use of the cutting equipment.
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| CN202322719842.XU CN221028139U (en) | 2023-10-10 | 2023-10-10 | Cutting equipment convenient to adjust for quartz glass tube |
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Effective date of registration: 20250314 Address after: 200000 Room 4367, Building C, No. 555 Dongchuan Road, Minhang District, Shanghai Patentee after: Shanghai Ruitongshuo Semiconductor Materials Co.,Ltd. Country or region after: China Address before: No. 21, Anbei Road, Anfeng Industrial Zone, Anfeng Town, Donghai County, Lianyungang City, Jiangsu Province, 222300 Patentee before: Donghai County Tuoneng Semiconductor Materials Co.,Ltd. Country or region before: China |